PGO PMX Sport (PM) servicemanual - Scootergrisen

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(2)Battery: Always remove the battery negative Cable(-)first, then remove positive Cable(+). But connect the positive Cable(+)first, then connect the Negative cable(-) when assembling. 1.Recharge Connection procedure: connect the positive cable(+) of the recharger to the positive cable(+) of the battery, and the negative cable(-) of the recharge to the negative cable(-) of the battery. Recharging currency: Please recharge (12V) according to the following currency and time. Standard: 0.5A X-10Hr or Rapid:5A X 30min NOTICE: This battery is totally sealed. Do not remove seal bolt when recharging. Notice: Keep away from fire when recharging. The “ON” or “OFF” of recharging currency must be operated by the switch of recharge. It will cause spark or explosive if plug or unplug the cable directly.
2.Testing the recharging performance This test needs to be done when the battery is fully recharged. This test needs to be done after engine is warm-up. a. Disconnect the orange cable of regulator. b. Open the fuse box, to remove the white cable. c. Connect currency meter between red/white cable and fuse. While testing, the red wire cable must not touch the frame. d. Set the head lamp switch at “OFF”, engine revolution is at 2000 rpm while testing. Then increase the rpm slowly. Head Lamp Switch Recharging rpm 2,500rpm 6,000prm OFF(DAY) Under2,000rpm Over 0.6A 1.5A(MIN) ON(NIGHT) Under2,000rpm Over 0.6A 1.5A(MIN) e. If the testing result does not match the standard value, check the regulator.
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(12)Fuel tank, oil tank 5.Electric
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3.Other parts: Please refer the fol
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C. Wheel bearing part
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2.Weak acceleration: Check and Adju
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4.Engine running unsmoothly (high s
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9.Oil indicator malfunction (a)The
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(b)Fuel gauge needle is not steady
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(b)Starting motor running slowly or
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3.Checking and Adjustment: (1)Regul
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(5)Spark plug 1.Remove spark plug 2
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4.Dismantling, maintaining, repairi
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3.Removing oil pump. Clean the oil
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(2)Dismantling & assembling of plas
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6.Screwing out the screws of left s
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9.Take off the upper & lower handle
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13.Disconnect the negative cable fi
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4.Remove the cap of spark plug. 5.R
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(4)Drive pulley, starter, clutch, d
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3.Remove the fixing nut of clutch.
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9.Assenbke driving pulley, please r
Page 60 and 61: D. Starter dismantling 1.Dismantle
Page 62 and 63: c. Check driven spring free length:
Page 64 and 65: C-2. PISTON & CYLINDER DATAS for 50
Page 66 and 67: 6.Screwing out the two M6-nut of mu
Page 68 and 69: E. Check for the flatness of cylind
Page 70 and 71: 4.Piston outer diameter measurement
Page 72 and 73: 8.Check connecting rod small end (1
Page 74 and 75: 5.Remove the flywheel. 6.Remove the
Page 76 and 77: 3.Remove the bolt in gear box cover
Page 78 and 79: (8)Crankcase, Crankshaft: A. Disass
Page 80 and 81: D. Dismantle the crankcase and cran
Page 82 and 83: 7.Remove cylinder, AC flywheel magn
Page 84 and 85: 3.measure the swingness of crank sh
Page 87 and 88: C. Troubleshooting: a. Engine can n
Page 89 and 90: F. Reed valve 1.Dismantling reed va
Page 91 and 92: (10)Steering column, front wheel, f
Page 93 and 94: D. Steering handlebar. 1.Remove the
Page 95 and 96: F. Front wheel: 1.Remove the lockin
Page 97 and 98: F. Front Brake 1.Disassembling and
Page 99 and 100: G. Front fork 1.Front fork system d
Page 101 and 102: C. Disassembling and assembling the
Page 103 and 104: F. Rear damper 1.Rear damper disass
Page 105 and 106: C. Fuel tank dismantling and assemb
Page 107 and 108: D. Oil tank disassembling diagram:
Page 109: (1)Troubleshooting: A. Recharge sys
Page 113 and 114: 2.Check A.C. Generator a. Open the
Page 116: 2.check the starter Connect green/w
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PGO PMX Sport (PM) servicemanual - Scootergrisen

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