PGO PMX Sport (PM) servicemanual - Scootergrisen

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8.Check connecting rod small end (1)lnstall piston pin, bearing onto the connecting rod small end, then check the looseness of the piston pin. (2)Measure the inner diameter of the connecting rod small end. Limit of use: replace a new one when over 18.020mm. (110cc) H. Installing cylinder and piston 1.Place the piston ring into the second ring ditch first, then install the 2 3. 4. piston ring into the first ditch. a. Piston ring should be installed into piston ring ditch by even force b. After assembling, be sure that the piston ring sliding surface is at the same height as the piston outer surface. c. If the piston ring can not fit into the ditch, please clean up the carbon in the piston ring ditch or piston ring itself. a. Piston ring must be installed in the correct location. b. After installing the piston ring, it should be able to rotate freely. c. If it is necessary to change the new piston ring, it must change the whole set. a. The location of the piston ring gap and the lock pin must be in opposite side. b. The mark”” on the piston tip must be pointing to the exhausing port. c. Lubricate the piston pin before installation. 5.Please follow the opposite procedure of dismantling to install cylinder and cylinder head.
(6)A.C. Generator, Flyweel Magneto A.Dismantling AC alternator flywheel magneto. 1.Remove fan cowl. 2.Screwing out the four M6-bolt of fan. 3.Screwing out the nut on flywheel. 4.Remove the AC flywheel magneto by special tool.
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(12)Fuel tank, oil tank 5.Electric
Page 9 and 10:
3.Other parts: Please refer the fol
Page 11:
C. Wheel bearing part
Page 14 and 15:
2.Weak acceleration: Check and Adju
Page 17 and 18:
4.Engine running unsmoothly (high s
Page 20 and 21:
9.Oil indicator malfunction (a)The
Page 22 and 23: (b)Fuel gauge needle is not steady
Page 24 and 25: (b)Starting motor running slowly or
Page 27: 3.Checking and Adjustment: (1)Regul
Page 34: (5)Spark plug 1.Remove spark plug 2
Page 40 and 41: 4.Dismantling, maintaining, repairi
Page 42 and 43: 3.Removing oil pump. Clean the oil
Page 44 and 45: (2)Dismantling & assembling of plas
Page 46 and 47: 6.Screwing out the screws of left s
Page 48 and 49: 9.Take off the upper & lower handle
Page 50 and 51: 13.Disconnect the negative cable fi
Page 52 and 53: 4.Remove the cap of spark plug. 5.R
Page 54 and 55: (4)Drive pulley, starter, clutch, d
Page 56 and 57: 3.Remove the fixing nut of clutch.
Page 58 and 59: 9.Assenbke driving pulley, please r
Page 60 and 61: D. Starter dismantling 1.Dismantle
Page 62 and 63: c. Check driven spring free length:
Page 64 and 65: C-2. PISTON & CYLINDER DATAS for 50
Page 66 and 67: 6.Screwing out the two M6-nut of mu
Page 68 and 69: E. Check for the flatness of cylind
Page 70 and 71: 4.Piston outer diameter measurement
Page 74 and 75: 5.Remove the flywheel. 6.Remove the
Page 76 and 77: 3.Remove the bolt in gear box cover
Page 78 and 79: (8)Crankcase, Crankshaft: A. Disass
Page 80 and 81: D. Dismantle the crankcase and cran
Page 82 and 83: 7.Remove cylinder, AC flywheel magn
Page 84 and 85: 3.measure the swingness of crank sh
Page 87 and 88: C. Troubleshooting: a. Engine can n
Page 89 and 90: F. Reed valve 1.Dismantling reed va
Page 91 and 92: (10)Steering column, front wheel, f
Page 93 and 94: D. Steering handlebar. 1.Remove the
Page 95 and 96: F. Front wheel: 1.Remove the lockin
Page 97 and 98: F. Front Brake 1.Disassembling and
Page 99 and 100: G. Front fork 1.Front fork system d
Page 101 and 102: C. Disassembling and assembling the
Page 103 and 104: F. Rear damper 1.Rear damper disass
Page 105 and 106: C. Fuel tank dismantling and assemb
Page 107 and 108: D. Oil tank disassembling diagram:
Page 109 and 110: (1)Troubleshooting: A. Recharge sys
Page 111 and 112: 2.Testing the recharging performanc
Page 113 and 114: 2.Check A.C. Generator a. Open the
Page 116: 2.check the starter Connect green/w
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PGO PMX Sport (PM) servicemanual - Scootergrisen

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