PGO PMX Sport (PM) servicemanual - Scootergrisen

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5.Checking front axle a. Check the bending degree of the front axle. b. Limit of use:chang it when above 0.22mm 6.Check the front wheel bearing. Rotate the wheel. If any noise or slackness is found, Please change a new one. 7.Front wheel rim checking. (a)check the swingness of the front wheel rim. (b)Limit of use: Horizontal direction: change a new one when above 2.0mm. Vertical direction: chenge a new one when above 2.0mm.
F. Front Brake 1.Disassembling and assembling the front brake comp. a. Remove the two bolts fixed on the frt brake comp from the front fork. b. To assemble the frt. brake comp, please reverse the dismatling procedures. Locking torque: M8:2.0~3.0kg-m 2.The releasing of air from the frt brake comp. The procedures: a. Fill in the appropriate brake fluid to the storage tank. b. When assembling the master cylinder cover, do not let the brake fluid overflow from the master cylinder of storage tank. c. Put the spanner upon the drain screw of the caliper. d. Lock and unlock the screw repeatedly to drain off the bubble. e. Operate slowly the brake lever several times. g. Loose the drain screw, then release the lever fully opened. h. Lock the drain screw when the lever is fully opened. i. Repeat the above procedures until all air within the brake system is released completely. Locking torque of leaking screw:0.6kg-m
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(12)Fuel tank, oil tank 5.Electric
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3.Other parts: Please refer the fol
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C. Wheel bearing part
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2.Weak acceleration: Check and Adju
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4.Engine running unsmoothly (high s
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9.Oil indicator malfunction (a)The
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(b)Fuel gauge needle is not steady
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(b)Starting motor running slowly or
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3.Checking and Adjustment: (1)Regul
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(5)Spark plug 1.Remove spark plug 2
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4.Dismantling, maintaining, repairi
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3.Removing oil pump. Clean the oil
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(2)Dismantling & assembling of plas
Page 46 and 47: 6.Screwing out the screws of left s
Page 48 and 49: 9.Take off the upper & lower handle
Page 50 and 51: 13.Disconnect the negative cable fi
Page 52 and 53: 4.Remove the cap of spark plug. 5.R
Page 54 and 55: (4)Drive pulley, starter, clutch, d
Page 56 and 57: 3.Remove the fixing nut of clutch.
Page 58 and 59: 9.Assenbke driving pulley, please r
Page 60 and 61: D. Starter dismantling 1.Dismantle
Page 62 and 63: c. Check driven spring free length:
Page 64 and 65: C-2. PISTON & CYLINDER DATAS for 50
Page 66 and 67: 6.Screwing out the two M6-nut of mu
Page 68 and 69: E. Check for the flatness of cylind
Page 70 and 71: 4.Piston outer diameter measurement
Page 72 and 73: 8.Check connecting rod small end (1
Page 74 and 75: 5.Remove the flywheel. 6.Remove the
Page 76 and 77: 3.Remove the bolt in gear box cover
Page 78 and 79: (8)Crankcase, Crankshaft: A. Disass
Page 80 and 81: D. Dismantle the crankcase and cran
Page 82 and 83: 7.Remove cylinder, AC flywheel magn
Page 84 and 85: 3.measure the swingness of crank sh
Page 87 and 88: C. Troubleshooting: a. Engine can n
Page 89 and 90: F. Reed valve 1.Dismantling reed va
Page 91 and 92: (10)Steering column, front wheel, f
Page 93 and 94: D. Steering handlebar. 1.Remove the
Page 95: F. Front wheel: 1.Remove the lockin
Page 99 and 100: G. Front fork 1.Front fork system d
Page 101 and 102: C. Disassembling and assembling the
Page 103 and 104: F. Rear damper 1.Rear damper disass
Page 105 and 106: C. Fuel tank dismantling and assemb
Page 107 and 108: D. Oil tank disassembling diagram:
Page 109 and 110: (1)Troubleshooting: A. Recharge sys
Page 111 and 112: 2.Testing the recharging performanc
Page 113 and 114: 2.Check A.C. Generator a. Open the
Page 116: 2.check the starter Connect green/w
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PGO PMX Sport (PM) servicemanual - Scootergrisen

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