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4 WinCC-Runtime 4.1 Start of the program without Auto Start

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Controller can only be used after a successful<br />

pressure test.<br />

Vacuum controller PIC 02<br />

PIC02 is operated as a standard controller.<br />

It uses <strong>the</strong> variable speed vacuum pump to control<br />

<strong>the</strong> pressure. To raise <strong>the</strong> pressure it can open <strong>the</strong><br />

nitrogen valve V10. To ensure that <strong>the</strong> line is<br />

open, <strong>the</strong> manual valve V42 must be open and<br />

FI06 should show a flow rate when both valves are<br />

open.<br />

Only if <strong>the</strong> ball valve H04 is connected to <strong>the</strong><br />

vacuum pump, <strong>the</strong> vacuum is applied to <strong>the</strong><br />

reactor.<br />

In case <strong>of</strong> manual operation <strong>the</strong> set point will be<br />

scaled in percent and control <strong>the</strong> vacuum pump<br />

directly. In automatic mode it gives <strong>the</strong> value <strong>the</strong><br />

system will try to reach automatically.<br />

WARNING<br />

Switching <strong>of</strong>f <strong>the</strong> automatic mode with a high<br />

set point will cause <strong>the</strong> vacuum pump to run<br />

with high speed which can cause unwanted<br />

evaporation in <strong>the</strong> system. Switch <strong>of</strong>f <strong>the</strong> <br />

checkbox instead.<br />

Feed vessel pressure PIC 03<br />

This controller can only work with a hysteresis,<br />

which has to be given in <strong>the</strong> appropriate field.<br />

Hysteresis should not be less <strong>the</strong>n 0.1 bar.<br />

The pressurizing will always be through V28 with<br />

nitrogen. In case <strong>of</strong> overpressure, <strong>the</strong> pressure<br />

reduction will be done through V30 directly into <strong>the</strong><br />

vent line. In case <strong>of</strong> vacuum in <strong>the</strong> reactor <strong>the</strong><br />

pressure reduction will be done through V31 and<br />

H07 into <strong>the</strong> reactor vent system.<br />

To evacuate <strong>the</strong> feed vessel and <strong>the</strong> reactor, <strong>the</strong><br />

set point has to be set to 0.<br />

AP-Miniplant - Operation Manual Mini Batch Plant Page 34

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