3-Phase BLDC Motor Control with Sensorless Back EMF ... - Freescale

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SW Design In manual control, the application is controlled with Start/Stop switch and Up Down Push buttons to set Required Speed. In PC master software control mode the Start/Stop is controlled manually and the Required Speed is set via the PC master software. The motor is stopped whenever the absolute value of Required speed is lower then Minimal Speed or switch set to stop or if there is a system failure - Drive Fault (Emergency Stop) state is entered. All the SW processes are controlled according this Application State Machine status. Reset Drive Fault Up Button Increment Required Speed (Switch = Stop) || (abs (Required Speed) Minimal Speed) Drive Fault Emergency Stop Down Button Decrement Required Speed 3-Phase BLDC Motor Control, Rev. 1 PC Master Software Required Speed setting Set Required Speed Figure 7-6. State Diagram - Process Application State Machine 7.3.4 State Diagram - Process Commutation Control Drive Fault State Diagram of the process Commutation Control is shown in Figure 7-7. The Commutation Control process takes care of the sensorless BLDC motor commutation. The requirement to run the BLDC motor is determined by upper software level Application State Machine. When the Application State Machine is in BLDC Stop state, Commutation Control status is Stopped. If it is in BLDC Stop state, the Commutation Control goes through the states described in section Section 5. So there are the following possible states: • Alignment state — motor is powered with current through 2 phases - no commutations provided. 40 Freescale Semiconductor Preliminary
• Starting (Back-EMF Acquisition) State 3-Phase BLDC Motor Control, Rev. 1 State Diagram — motor is started with making first 2 commutations, then it is running as at Running state using Start parameters for commutation calculation StartComputInit (so the commutation advance angle and the Per_Toff time are different) • Running state — motor is running with Run parameters for commutation calculation RunComputInit. • Stopped state — motor is stopped with no power going to motor phases. Drive starts by setting the Alignment stage where the Alignment commutation step is set and Alignment stage is timed. After the time-out the Starting stage is entered with initialization of BEMF Zero Crossing algorithms. After the required number of successive commutations with correct Zero Crossing are done, the Running stage is entered. If the number of commutations with wrong Zero Crossing exceeds a pre-determined Maximal number, the Running and Starting stages are exited to the Stop stage. The commutation control is determined by the variable StatusCommutation. Reset Stopped Set Stop exceeded Maximal Zero Crossing Error commutations BLDC Run BLDC Stop Running Set Alignment done Alignment Set Running Alignment Time-out Set Starting Starting Minimal commutations with Zero Crossing OK passed Freescale Semiconductor 41 Preliminary done done Figure 7-7. State Diagram - Process Commutation Control 7.3.4.1 Commutation Control - Running State The State diagram of Commutation Control state Running is shown in Figure 7-7 and is explained in Section 5. The selection of the state after the motor commutation depends on the detection of the BEMF Zero Crossing during previous commutation period. If no BEMF Zero Crossing was detected, the commutation period is corrected using Corrective Calculation 1. Then the Next Commutation time and commutation
Page 1 and 2: Freescale Semiconductor Application
Page 3 and 4: Table 2-1. Memory Configuration 56F
Page 5 and 6: Stator Stator winding (in slots) Sh
Page 7 and 8: 3.3 Why Sensorless Control? 3-Phase
Page 9 and 10: 3.4.1 Mathematical Model The follow
Page 11 and 12: 3.6 Back-EMF Sensing Circuit 0 30 6
Page 13 and 14: • Running on one of three optiona
Page 15 and 16: Power line PC Master START STOP UP
Page 17 and 18: PWM1 S At PWM2 S Ab PWM3 S Bt PWM4
Page 19 and 20: 3-Phase BLDC Motor Control, Rev. 1
Page 23 and 24: 5.4.2.2 Running - Commutation Times
Page 27 and 28: Phase Back-EMFs Back-EMF Zero Cross
Page 31 and 32: 6.3 Low Voltage Hardware Set The sy
Page 33 and 34: 7. SW Design 3-Phase BLDC Motor Con
Page 35 and 36: Interrupt Up Button Up Button ISR:
Page 37 and 38: Protection processes are shown in F
Page 39: 7.3.1 Main SW States - General Over
Page 43 and 44: 7.3.4.3 Commutation Control - Set R
Page 45 and 46: 7.3.6 State Diagram - Process Curre
Page 49 and 50: 11. Setting of SW parameters for ot
Page 51 and 52: 11.2.2 Start-up Periods The constan
Page 53 and 54: Coef_CmtPrecompLShft Coef_CmtPrecom

3-Phase BLDC Motor Control with Sensorless Back EMF ... - Freescale

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