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is situated on a mountain, the<br />

autoclaves were transferred<br />

from the Goldhofer to an SPMT<br />

trailer unit, as it can rotate<br />

and manoeuvre tightly, using<br />

hydraulics for better accuracy.<br />

The autoclaves were transported<br />

to the north bench area of the<br />

project and negotiated into the<br />

autoclave building, where a<br />

jack-and-slide process was used<br />

to lift the large items to be slid<br />

sideways onto piers and lowered<br />

down onto two six-metre bearing<br />

plates and sixteen 70-millimetrediameter<br />

anchor bolts. “The fit<br />

was perfect,” Fraser says.<br />

By August, the first two<br />

autoclaves were on site, and the<br />

remaining two were there by<br />

mid-November.<br />

Brick by brick<br />

The autoclaves are constructed<br />

of carbon steel, with the vessel<br />

shell made of 100-millimetrethick<br />

plate. A lead lining was put<br />

in during fabrication to protect<br />

the vessel shell from corrosion.<br />

A team of 12 lead burners from<br />

JL Goslar GmbH & Co. KG<br />

welded approximately 60 tonnes<br />

of lead into each autoclave.<br />

Currently, at site, a refractory<br />

brick lining is being put in the<br />

autoclaves by Koch Knight LLC<br />

to thermally insulate the process<br />

and protect the vessel from the<br />

challenging conditions. The<br />

lining will be 300 millimetres<br />

thick, comprising four layers of<br />

brick. A team of 12 masons is<br />

working on site laying 98,000<br />

bricks in each autoclave.<br />

“Bricking the autoclaves takes<br />

talent – there are many nozzles,<br />

openings for pipes, agitators,<br />

internal structural components<br />

and so on,” Fraser says, “all<br />

with specific designs to ensure<br />

they are protected thermally<br />

and chemically and perfectly<br />

fit. The brick work started at the<br />

beginning of September 2010<br />

and will finish at the end of<br />

June 2011.”<br />

Article from CIM Magazine,<br />

March/April, 2011<br />

Reprinted with the kind<br />

permission of Canadian Institute of<br />

Mining, Minerals and Petroleum<br />

www.cim.org<br />

Meet the Specialists<br />

Consulting<br />

From asset audits to maintenance management<br />

<strong>Hatch</strong> helps clients to set realistic improvement<br />

targets, monitors equipment, trains personnel,<br />

develops strategic operating plans and provides<br />

technical support.<br />

Mary Ann Crichton<br />

Global Practice Director<br />

<strong>Hatch</strong> Consulting<br />

Benchmark: We can show you where you are…and where you should be.<br />

<strong>Hatch</strong> Advantage July 2011 | 13

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