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is situated on a mountain, the<br />
autoclaves were transferred<br />
from the Goldhofer to an SPMT<br />
trailer unit, as it can rotate<br />
and manoeuvre tightly, using<br />
hydraulics for better accuracy.<br />
The autoclaves were transported<br />
to the north bench area of the<br />
project and negotiated into the<br />
autoclave building, where a<br />
jack-and-slide process was used<br />
to lift the large items to be slid<br />
sideways onto piers and lowered<br />
down onto two six-metre bearing<br />
plates and sixteen 70-millimetrediameter<br />
anchor bolts. “The fit<br />
was perfect,” Fraser says.<br />
By August, the first two<br />
autoclaves were on site, and the<br />
remaining two were there by<br />
mid-November.<br />
Brick by brick<br />
The autoclaves are constructed<br />
of carbon steel, with the vessel<br />
shell made of 100-millimetrethick<br />
plate. A lead lining was put<br />
in during fabrication to protect<br />
the vessel shell from corrosion.<br />
A team of 12 lead burners from<br />
JL Goslar GmbH & Co. KG<br />
welded approximately 60 tonnes<br />
of lead into each autoclave.<br />
Currently, at site, a refractory<br />
brick lining is being put in the<br />
autoclaves by Koch Knight LLC<br />
to thermally insulate the process<br />
and protect the vessel from the<br />
challenging conditions. The<br />
lining will be 300 millimetres<br />
thick, comprising four layers of<br />
brick. A team of 12 masons is<br />
working on site laying 98,000<br />
bricks in each autoclave.<br />
“Bricking the autoclaves takes<br />
talent – there are many nozzles,<br />
openings for pipes, agitators,<br />
internal structural components<br />
and so on,” Fraser says, “all<br />
with specific designs to ensure<br />
they are protected thermally<br />
and chemically and perfectly<br />
fit. The brick work started at the<br />
beginning of September 2010<br />
and will finish at the end of<br />
June 2011.”<br />
Article from CIM Magazine,<br />
March/April, 2011<br />
Reprinted with the kind<br />
permission of Canadian Institute of<br />
Mining, Minerals and Petroleum<br />
www.cim.org<br />
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