SERVICE MANUAL - kyocera

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2DF 5. Remove the screw and then the cover from the rear of the large paper deck. 6. Remove the screw from the rear of the copier. Screw Screw Cover Figure 1-3-29 7. Insert the 12-pin connector of the large paper deck into the connector on the copier. 12-pin connector Figure 1-3-30 8. Fit the retainer using the screw removed in step 6 and the two CVM4 × 06 cross-head chromate binding screws. 9. Refit the cover using the screw (see step 5). Retainer CVM4 × 06 cross-head chromate binding screw CVM4 × 06 cross-head chromate binding screw Screw Figure 1-3-31 1-3-22
2DF 10. Turn the four leveling bolts until they reach the floor and adjust them to level the machine. Leveling bolts Figure 1-3-32 11. Fit the stay to the lower left of the large paper deck toward the rear using the two M4 × 16 chrome TP screws such that it makes contact with the floor. Note: Do not fit the stay if the finisher is to be installed. Stay M4 × 16 chrome TP screws Figure 1-3-33 Setting the paper size 1. Open the large paper deck. 2. Move the sliders at the machine front and rear inward (two at each point). 3. Remove the screw from each of the front and rear lateral size adjusters. Leteral size adjuster Sliders Screw Leteral size adjuster Sliders Screw Figure 1-3-34 1-3-23
Page 1 and 2: SERVICE MANUAL Published in Jul.’
Page 3 and 4: Safety precautions This booklet pro
Page 5 and 6: 1. Installation Precautions WARNING
Page 7 and 8: • Do not pull on the AC power cor
Page 9 and 10: 2DF 1-5-3 Image formation problems
Page 11 and 12: 2DF 1-6-5 Developing section ......
Page 13 and 14: 2DF 1-1-1 Specifications Type .....
Page 15 and 16: 2DF 1-1-2 Parts names and their fun
Page 17 and 18: 2DF 1-1-3 Machine cross section Lig
Page 19 and 20: 2DF (2) Drive system 2 (paper feed
Page 21 and 22: 2DF 1-3-1 Unpacking and installatio
Page 23 and 24: 2DF Unpack. Figure 1-3-2 Unpacking
Page 25 and 26: 2DF 6. Pull upper and lower drawers
Page 27 and 28: 2DF Install the toner disposal tank
Page 29 and 30: 2DF 1-3-2 Setting initial copy mode
Page 31 and 32: 2DF (2) Setting department manageme
Page 33 and 34: 2DF (4) Machine default Auto drawer
Page 35 and 36: 2DF 1-3-4 Installing the key counte
Page 37 and 38: 2DF 1-3-5 Installing the drawer hea
Page 39 and 40: 2DF 5. Remove the screw and then th
Page 41: 2DF 1-3-7 Installing the large pape
Page 45 and 46: 2DF 1-3-8 Installing the saddle fin
Page 47 and 48: 2DF 12. Align the rail retainer wit
Page 49 and 50: 2DF 20. Fit the eject tray to the f
Page 51 and 52: 2DF 9. Insert the rib of the front
Page 53 and 54: 2DF 6. Adjust the height of the lef
Page 55 and 56: 2DF 1-3-10 Installing the Facsimile
Page 57 and 58: 2DF 12. Fasten the NCU unit into pl
Page 59 and 60: 2DF This page is intentionally left
Page 61 and 62: 2DF 24. Fasten the shield cover int
Page 63 and 64: 2DF 30. Take the power label from t
Page 65 and 66: 2DF 1-3-11 Installing the Printing
Page 67 and 68: 2DF 1-3-12 Installing the Scanning
Page 69 and 70: 2DF 9. Fasten the shield cover into
Page 71 and 72: 2DF 6. Insert the 8-pin connector o
Page 73 and 74: 2DF 4. Close the conveying cover an
Page 75 and 76: 2DF 12. Remove a screw, turn the me
Page 77 and 78: 2DF 19. Attach the copy tray. Copy
Page 79 and 80: 2DF 6. Remove the two screws and th
Page 81 and 82: 2DF 1-3-16 Installing the Network F
Page 83 and 84: 2DF 8. Remove the film that fixes t
Page 85 and 86: 2DF 17. Fasten the shield cover int
Page 87 and 88: 2DF 23. Take the power label from t
Page 89 and 90: 2DF (2) Maintenance mode item list
Page 91 and 92: 2DF Section Mode setting Image proc
Page 93 and 94:
2DF Maintenance Description item No
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2DF Maintenance item No. Descriptio
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2DF Maintenance item No. U161 U162
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2DF This page is intentionally left
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2DF Jam code Contents See pape 10 1
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2DF 1. Paper feed section • No pa
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2DF Feed switch 1 (FSW1) does not t
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2DF • Multiple sheets in copier v
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2DF 4. Eject section • Misfeed in
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2DF The switchback eject switch (SB
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2DF • An original jam in the orig
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2DF (3) Paper misfeeds Problem Caus
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2DF Problem Causes/check procedures
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2DF (2) Self diagnostic codes Code
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2DF Code Contents Causes Remarks Ch
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2DF 1-5-3 Image formation problems
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2DF (2) No image appears (entirely
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2DF (6) A black line appears longit
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2DF (12)The leading edge of the ima
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2DF (18)Image center does not align
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2DF Problem Causes Check procedures
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2DF (2) Running a maintenance item
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2DF • Removing the paper feed pul
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2DF 4. Raise the bypass separation
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2DF 12. Remove the stop ring of the
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2DF (3) Adjustment after roller and
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2DF (3-3) Adjusting the center line
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2DF (3-5) Adjusting the amount of s
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2DF (2) Detaching and refitting the
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2DF 3. Insert the two frame securin
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2DF (4) Adjusting the skew of the l
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2DF • Refitting the ISU 1. Fit th
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2DF (7) Adjusting the longitudinal
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2DF (9) Adjusting magnification of
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2DF (11) Adjusting the scanner cent
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2DF 1-6-4 Drum section (1) Detachin
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2DF 1-6-5 Developing section (1) De
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2DF 1-6-7 Fixing section (1) Detach
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2DF 1-7-2 Replacing the backup ROM
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2DF 2-1-1 Paper feed section The pa
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2DF MPCB RCL CN16-B6 RSW CN10-A2 FC
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2DF 2-1-2 Main charging section The
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2DF 2-1-3 Optical section The optic
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(2) Image printing The image data s
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2DF The dimensions of the laser bea
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(1) Formation of magnetic brush The
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(3) Single component developing sys
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2DF 2-1-5 Transfer and separation s
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2DF 2-1-6 Cleaning and charge erasi
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2DF Fixing temperature 165°C/329°
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2DF Secondary paper feed end RCL EM
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2DF (2) Switches and sensors 20 21
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2DF (3) Motors 5 6 7 12,13,14 9 1 8
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2DF 2-3-1 Power source PCB Power so
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2DF Terminals (CN) Voltage Remarks
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The main PCB (MPCB) consists of the
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2DF 2-3-3 Operation unit PCB Operat
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2DF K19 C1 CN3 1 B1 B3 17 C2 C3 C4
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2DF C111 C110 C5 C118 L1 4 CN6 1 C1
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2DF C9 9 R39 R38 C22 Q2 L4 C21 C8 T
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2DF 1418 P 944 P 944 P 1418 P 1418
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2DF Timing chart No. 4 Copying an A
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2DF Timing chart No. 6 Copying an A
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2DF Timing chart No. 8 Duplex copyi
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2DF Timing chart No. 10 Continuous
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2DF Maintenance mode Item No. Mode
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2DF Adjusting order Item Image Desc
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2DF Periodic maintenance procedures
Page 323 and 324:
2DF Optional devices supplied parts
Page 325 and 326:
General wiring diagram 2DF A B C D
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SERVICE MANUAL - kyocera

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