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Features - Bodo's Power

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age-mode or PWM technique, and can deliver up to 88% efficiency<br />

along with providing a fast transient response. Output voltage regulation<br />

is achieved by dual over-lapping modulation using both peak primary<br />

current modulation and duty-cycle modulation.<br />

The differential operation of the DCM comparator allows the LT3751<br />

to accurately operate from high-voltage inputs of up to 400V, and<br />

higher. Furthermore, the VOUT comparator and DCM comparator are<br />

needed for lower input voltages down to 4.75V, with the use of a<br />

logic-level external MOSFET. This permits the user to accommodate<br />

an extremely wide range of power sources. Only five external resistors<br />

are needed to operate the LT3751 as a capacitor charger. The<br />

output voltage trip point (VOUT) can be adjusted from 50V to 450V<br />

by using the following equation:<br />

R9 =<br />

0.98 x N______<br />

� �<br />

VOUT + VDIODES<br />

where N is the turns ratio of the transformer and VDIODES is the<br />

voltage drop across D1 and D2.<br />

The LT3751 stops charging the output capacitor once the programmed<br />

output voltage trip point is reached. The charge cycle is<br />

repeated by toggling the CHARGE pin. The maximum charge/discharge<br />

rate in the output capacitor is limited by the temperature rise<br />

in the transformer and power dissipation in the external MOSFET.<br />

Limiting the transformer surface temperature in figure 1 to 40?C rise<br />

above the ambient temperature with no air flow requires the average<br />

output power to be less than or equal to 40W, as given by:<br />

PAVE = ½ • COUT • freq • ( 2 • VOUT • VRIPPLE - V 2 RIPPLE ) � 40W<br />

Where VOUT is the output trip voltage, VRIPPLE is the output ripple<br />

voltage, and freq is the charge/discharge frequency. The maximum<br />

available output power can be increased by making the transformer<br />

larger and providing force air cooling. For output voltages higher than<br />

450V, the transformer in Figure 1 must be replaced with one having a<br />

higher turns ratio and higher primary inductance. Figure 2 shows the<br />

charging waveform and average input current for a 100?F output<br />

capacitor charged to 400V in less than 100ms.<br />

Figure 2 – Charging Waveform of Figure 1 Circuit<br />

X R8<br />

Another useful capability for the LT3751 is to transform a low voltage<br />

supply to a high-voltage supply in a non-isolated application. This is<br />

accomplished by placing a resistor divider network from the output<br />

voltage to the FB pin and ground, which makes the LT3751 operate<br />

POWER SUPPLY<br />

Ultra-reliable<br />

transformer solutions<br />

. . . reduce premature<br />

power control system failure!<br />

Bicron Electronics specializes in the design<br />

and manufacture of custom high frequency<br />

transformers for critical-use applications<br />

with frequencies up to 1 Mhz.<br />

Rail/marine drive controls<br />

Wind power & solar power controls<br />

Large motor drive controls<br />

High Isolation<br />

Switchmode<br />

Load Leveling<br />

Gate Drives<br />

Signal Conditioning<br />

Pulse<br />

as a voltage regulator. This method provides tighter output voltage<br />

regulation and lower output ripple voltage. This circuit can be converted<br />

to an isolated flyback with direct output voltage sensing by<br />

using an optocoupler to close the feedback loop. Figure 3 shows the<br />

LT3751 as a non-isolated converter and its associated efficiency/regulation<br />

curve. The efficiency ramps up to 88% at full load and it maintains<br />

a 0.25% load regulation from 5mA to 100mA.<br />

Safety and Reliability <strong>Features</strong><br />

Large capacitors charged to high voltages can deliver a lethal<br />

amount of energy if handled improperly. It is particularly important to<br />

observe appropriate safety measures when designing with the<br />

LT3751 in any application. The designer must create a discharge circuit<br />

that allows for the safe discharge of the output capacitor. In addition,<br />

adequate space is needed between high voltage nodes from<br />

adjacent traces to satisfy printed circuit board voltage breakdown<br />

requirements. For more information, refer to the printed circuit board<br />

design standards in IPC-2221 (www.ipc.org) and the Underwriters<br />

Laboratory Standard UL60950-1 2nd edition.<br />

The LT3751 has safety and reliability features that include two sets of<br />

under-voltage lockouts (UVLO) and over-voltage lockouts (OVLO) for<br />

the VTRANS and VCC inputs. This allows the user to prevent the<br />

power supply from turning on when the input voltages are in an unsafe<br />

operating range. The FAULT pin goes active when the input voltages<br />

are not within the user programmable safe operating range. In<br />

addition, the LT3751 has over temperature latch off protection and<br />

goes into Burst mode operation during a no load condition. The<br />

www.bodospower.com August 2009 Bodo´s <strong>Power</strong> Systems ®<br />

www.bodospower.com August 2009 Bodo´s <strong>Power</strong> Systems ®<br />

www.bodospower.com August 2009 Bodo´s <strong>Power</strong> Systems ®<br />

� �<br />

�<br />

Bicron offers the following transformer types:<br />

�<br />

�<br />

�<br />

�<br />

�<br />

�<br />

When failure is not an option, choose Bicron.<br />

BICRON<br />

Electronics<br />

www.bicron-magnetics.us<br />

+45.9858.1022 � 1.860.824.5125<br />

43

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