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INSTRUMENTATION<br />

CATALOG 2 0 0 0 - 2 0 0 1<br />

<strong>Inc</strong>luding revised<br />

FUNDAMENTALS OF VACUUM TECHNOLOGY REFERENCE BOOK


Contents<br />

Instrumentation Catalog 2000-2001<br />

Product Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B<br />

In Situ Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1<br />

Sensor Integration and Analysis Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1.2<br />

Residual Gas and Process Gas Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.2<br />

Thin Film Metrology Sensor Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.2<br />

Thin Film Deposition Controllers and Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . B4.2<br />

Leak Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.2<br />

Vacuum Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.2<br />

Vacuum Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.2<br />

Vacuum Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.2<br />

Vacuum Fitting and Ultra-high Vacuum Components. . . . . . . . . . . . . . . . . . . . . . . . . . B9.2<br />

Oil Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.2<br />

Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D<br />

How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .Appendix<br />

Fax Inquiry Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix<br />

Sales and Service Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix<br />

A<br />

A.3


B1<br />

FABGUARDTM<br />

Sensor Integration and Analysis System


Sensor Integration and Analysis System<br />

Contents<br />

General<br />

Fabguard Sensor Integration and Analysis System ................................. B1.3<br />

B1.2


FabGuard TM<br />

Sensor Integration and Analysis System<br />

FabGuard TM<br />

Sensor Integration<br />

and Analysis System<br />

B1<br />

FabGuard Features at a Glance<br />

♦ Run-by-run and real-time analysis for process control and fault finding<br />

reduces scrap and improves process control<br />

♦ Automated data collection and storage of historical files to enhance SPC<br />

♦ Data combined from multiple sensors reduces hardware redundancy<br />

while allowing all data from an entire tool, process or fab to be integrated<br />

for convenient access and analysis<br />

♦ Single user interface for all tool data reduces learning curve<br />

♦ Classification of faults for quicker response to problems,<br />

minimizing downtime<br />

FabGuard’s sophisticated data analyses yield new insights into tool and process performance.<br />

Powerful Data Management<br />

for Enhanced Productivity<br />

Theshifttolarger, more expensive wafers and smaller geometries makes<br />

precise process control more vital to profitability than ever before. These<br />

cost pressures make it critical to maximize fab productivity, both by reducing<br />

the number of ruined wafers and by maximizing equipment utilization.<br />

FabGuard Sensor Integration and Analysis System helps semiconductor<br />

manufacturers meet these challenges by enhancing tool productivity,<br />

providing process control, and reducing losses from process drift,<br />

contamination, tool malfunction, or unnecessary test wafers. It accomplishes<br />

this by tapping into a rich, underutilized resource—the vast amount of data<br />

generated by tools and process sensors—and using that data in more<br />

innovative and comprehensive ways than previously possible.<br />

FabGuard Continuously Monitors<br />

and Controls Your Process<br />

FabGuard starts by automatically collecting all available data, both from<br />

INFICON sensors and the built-in sensors the tool uses for proper operation.<br />

Data is archived and analysis results are stored in an SQL-searchable<br />

database. Operators can view all information through a single, easy-to-use<br />

interface. Presenting data from all types of sensors in a consistent format<br />

improves the learning curve, while reducing hardware redundancy by doing<br />

the work of multiple equipment from multiple vendors. Remote monitoring is<br />

also possible, either from a central location in the fab or from off-site.<br />

FabGuard then analyzes the data using sophisticated physical models and<br />

statistical techniques, looking for correlations across multiple parameters<br />

and comparing the process second-by-second to models known to be good<br />

from previous runs. These robust techniques allow FabGuard to reliably<br />

detect process events that can then be used for process control and to<br />

quickly detect process excursions with far fewer false alarms.<br />

♦ Overall impression of tool/process health to aid preventive<br />

maintenance personnel<br />

How FabGuard Works<br />

FabGuard Sensor Integration and Analysis System’s architecture is<br />

organized into several sections:<br />

Communication Engine<br />

Receives information related to tool events (e.g., wafer ID) and sends<br />

information to the tool controller.Also interfaces through drivers with<br />

INFICON sensors and the tool’s own sensors.<br />

Analysis Engine<br />

Complex statistical analyses are performed using a variety of techniques. In<br />

essence, “good” data is used to create a model to which data from<br />

successive runs can be compared. Historical data is used to re-train the<br />

engine to correct for sensor drift, thereby improving the robustness of the<br />

analysis and reducing the likelihood of false positives.<br />

Decision/Control Engine<br />

Determines which commands should be sent to the tool to control<br />

wafer processing.<br />

Fault Engine<br />

Determines the source of out-of-spec conditions, whether in the wafer,the<br />

process or the tool. It classifies faults, tracks process trends and creates a<br />

library of faults for each tool or process.<br />

User Interface<br />

Consistent for all sensors and processes, simplifying the learning process.<br />

Screens can be viewed at the local workstation or a remote site.<br />

Results Database<br />

All data, both current and historical, can be easily located through<br />

SQL searches.<br />

B1.3


Sensor Integration and Analysis System<br />

FabGuard TM<br />

Manage a Process, a Tool, or Your Entire Fab<br />

FabGuard Sensor Integration and Analysis System’s advanced data analysis<br />

creates reliable information that can be used to advance process controls<br />

from event-based (e.g., endpoint detection), go/no go and statistical process<br />

control (SPC) techniques to run-by-run control and even real-time fault<br />

detection. As a result, processes become more stable and problems are<br />

detected sooner without the need for extensive test wafer usage or process<br />

setup time, so yields increase.<br />

By simultaneously looking at all the data, FabGuard is able to provide new<br />

insights—an advantage for fine-tuning or troubleshooting tools or processes.<br />

Its information and integration capabilities can also be extended to the entire<br />

fab. By combining analysis results from multiple FabGuard systems, the<br />

status of every tool can be shown on a single screen. More sophisticated<br />

applications could include comparing tools to assist in tool matching and<br />

promoting consistent processing, and tracking process performance across<br />

multiple tools. Transferring recipes and models between fabs is also<br />

possible, insuring better control on similar processes.<br />

Unmatched Experience and Support<br />

Make INFICON the Right Choice<br />

INFICON residual gas analyzers, optical sensors, thin film monitors/<br />

controllers, vacuum gauges and helium leak detectors are used in fabs<br />

throughout the world to make processes more precise, productive and<br />

reliable. Our experience in developing both leading-edge sensors and<br />

software puts us in a strong position to integrate various data sources and<br />

use the data in much more powerful ways than can be achieved by handling<br />

the data from each source separately.<br />

The highly trained people in our global network of sales and service offices<br />

will be with you at each step, from helping you determine how the FabGuard<br />

system can best meet your needs, through installation, to providing<br />

responsive, ongoing support.<br />

Pinpointing Problems to Minimize<br />

Wafer Waste and Tool Downtime<br />

If a process excursion does occur, FabGuard can immediately activate an<br />

alarm or alert the appropriate person, then shut down the tool before<br />

additional wafers are spoiled. FabGuard also classifies the fault by labeling<br />

the analysis, thereby creating a tool- or process-specific library of faults.<br />

This minimizes downtime by helping maintenance personnel locate and<br />

correct the problem faster. FabGuard System’s comprehensive database<br />

also provides an overview of the health of the tool and the process, keeping<br />

preventive maintenance personnel in tune with tool performance and<br />

reducing unscheduled tool downtime.<br />

Fabguard Can Monitor Production at the Process, Tool and Fab Level<br />

PVD<br />

CVD<br />

ETCH<br />

1<br />

14<br />

26<br />

8<br />

FabGuard Remote<br />

Status Viewer<br />

1<br />

8<br />

14<br />

26<br />

Operating within normal parameters.<br />

Regen Cryo Pump soon on Chamber A.<br />

Particle Count reaching maximum tolerance (chamber clean required).<br />

Endpoint outside of specification. Check flow rate MFC2.<br />

B1.4


Residual Gas and<br />

Process Gas Analyzers<br />

<strong>B2</strong>


Residual Gas and Process Gas Analyzers<br />

Contents<br />

General<br />

Applications and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.3<br />

Products<br />

Transpector¨ 2 Gas Analysis System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.4<br />

TranspectorWare TM Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.10<br />

Transpector¨ 2 Gas Analysis System Upgrade Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.12<br />

Transpector¨ XPR 2 Gas Analysis System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.14<br />

Preclude TM Photoresist Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.17<br />

Transpector¨ CIS2 Gas Analysis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.20<br />

Fabstar TM Gas Analysis System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.26<br />

PPM 422 Plasma Process Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.27<br />

Composer¨ Gas Composition Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.28<br />

TWare32 TM for Windows¨ 95/98/NT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.31<br />

Pressure Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.36<br />

IPC400 Pumping Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.37<br />

<strong>B2</strong>.2


Applications and Accessories<br />

Residual Gas and Process Gas Analyzers<br />

Applications and Accessories<br />

Transpector 2<br />

Transpector XPR 2<br />

Preclude<br />

Transpector CIS 2<br />

FabStar<br />

PPM 422<br />

Composer<br />

<strong>B2</strong><br />

Applications<br />

Production of semiconductors<br />

Vacuum measurement systems<br />

Research and development<br />

Multi-chamber systems<br />

Calibration systems<br />

Lamps and tubes manufacture<br />

Cluster systems<br />

Particle accelerators<br />

Gas analysis<br />

Sputtering<br />

Vacuum furnaces<br />

Leak testing<br />

CVD<br />

Process monitoring<br />

Process control<br />

Process troubleshooting<br />

Accessories<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆<br />

◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

Compact sensor<br />

◆<br />

◆<br />

High-performance sensor<br />

Pressure converters<br />

Software (TranspectorWare or TWare 32)<br />

Atmospheric sampler<br />

Heating jackets<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

.<br />

<strong>B2</strong>.3


Residual Gas and Process Gas Analyzers<br />

Transpector® 2 Gas Analysis System<br />

Transpector ® 2 Gas Analysis System<br />

INFICON, the leader in RGA technology, has upgraded the<br />

Transpector gas analysis family of instruments to meet the demands<br />

of todayÕs processes and applications. Transpector 2 offers improved<br />

hydrogen detection, faster scanning, an expanded dynamic range,<br />

improved abundance sensitivity, and superior peak position and<br />

amplitude stability. It is the smartest choice for process monitoring,<br />

process diagnostics, and leak detection.<br />

<strong>B2</strong><br />

Transpector 2 is a quadrupole-based smart sensor that has all of the<br />

sensor drive electronics plus a microprocessor in a single, compact<br />

enclosure that attaches to the sensor. Because it is a smart sensor, it gives<br />

you the flexibility of using your existing computer or choosing a PC and<br />

software package from INFICON. Two communications links, RS232 for<br />

single-sensor and RS485 for multiple-sensor configurations, connect<br />

Transpector to the control computer. Simple command protocols direct<br />

all Transpector functions.<br />

Combining Transpector 2 with TranspectorWare TM or TWare 32 software<br />

provides an ideal system for meeting todayÕs needs for research, production<br />

process monitoring, data collection, and statistical process control (SPC).<br />

Available for Windows¨ 3.1, 95, 98 or NT, these software packages contain<br />

a full array of basic RGA features, including trend analysis, spectrum<br />

scanning, leak check, analog, and selected peak modes. They also contain<br />

process monitoring features that include recipe generation, automated data<br />

collection, and process deviation monitoring.<br />

Improvements Bring Better<br />

Hydrogen Detection<br />

Transpector 2 offers more accurate and reliable data due to advanced<br />

RF and preamplifier measurement circuitry. These electronic advances<br />

translate to improved hydrogen detection and a lower minimum detectable<br />

partial pressure for all gases for better contamination control, as well as<br />

faster and more stable scanning to keep up with todayÕs faster processes.<br />

The Transpector 2 advanced RF circuitry employs a higher RF frequency<br />

while maintaining acceptable power levels, resulting in hydrogen detection<br />

to the ppm level. Additionally, because the RF frequency is digitally<br />

synthesized, it automatically adjusts to and locks in the appropriate<br />

frequency for your sensor. The improved RF circuitry reduces warm-up time<br />

and provides superior peak amplitude and position stability, virtually<br />

eliminating the need for routine mass scale tuning.<br />

Better Data Faster<br />

A new preamplifier measurement algorithm allows the user to scan faster<br />

over low-level signals to keep up with process changes. Because the noise<br />

is reduced, the data is more stable and timely. When sampling with the<br />

electron multiplier, the signal-to-noise ratio is up to seven times better than<br />

the original TranspectorÕs (up to 10 times better in Faraday cup mode). The<br />

electronics offer nine-decades of dynamic range (from 1 x 10 -6 to 1 x 10 -15<br />

amps).<br />

This scan of argon was sampled at three milliTorr using TranspectorWare TM for Windows with<br />

Transpector 2 electronics on a closed-ion-source system. In this example, Transpector 2<br />

advanced RF circuitry allows detection of hydrogen down to seven parts per million.<br />

<strong>B2</strong>.4


Transpector® 2 Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

<strong>B2</strong><br />

TranspectorWare TM leak mode requires only single-button operation and includes a<br />

full-range thermometer-type display, trend chart, and audible tone output.<br />

Custom Tool Integration<br />

For more advanced applications, INFICON offers FabGuard TM , a custom tool<br />

integration software package. FabGuard provides sophisticated alarming<br />

based on the tool state, tool data or Transpector data, organizes data on a<br />

wafer-by-wafer basis, performs wafer-based statistical calculations, via a<br />

SECS II interface for factory automation and wafer tracking.<br />

Only Pay for the<br />

Performance You<br />

Need<br />

The Transpector Gas Analysis System<br />

offers a multitude of choices to fit your<br />

application requirements. For base<br />

pressure applications, we offer several<br />

open-source Transpector models ranging from one to 300<br />

amu with Faraday Cup (FC) or combination Electron Multiplier/Faraday Cup<br />

(EM/FC) detectors, depending on the exact level of performance required.<br />

For process monitoring applications, the Transpector XPR 2 offers the<br />

simplest form of gas contamination monitoring and process verification<br />

available. It operates at process pressures up to 20 millitorr without pumps,<br />

detecting contaminants during the process down to 10 ppm.<br />

For applications requiring ppm or sub-ppm<br />

contamination monitoring, INFICON offers the<br />

Transpector Closed Ion Source (CIS2). It features a<br />

completely interlocked pumping system that allows<br />

process sampling from atmosphere to high vacuum.<br />

In Transpector CIS2, this Closed Ion Source<br />

operates at a relatively high pressure, reducing the<br />

masking effects of background residuals to enable<br />

detection of contaminants at sub-ppm levels.<br />

TranspectorWare for Windows using Transpector 2 performs all standard gas analysis functions,<br />

including analog, bar, and selected peak monitoring. It has pre-configured screens for automated<br />

data archiving, tuning, and leak detection.<br />

Simplify Multichamber Configurations<br />

Transpector 2Õs multiplexing capabilities make multichamber installations<br />

simpler and more economical to operate. A single computer can operate<br />

multiple Transpectors in any combination of compact, high-performance,<br />

CIS, and XPR models on an RS485 network. Each Transpector 2 is easily<br />

assigned an address through its configuration DIP switches. For troubleshooting<br />

or service functions, local control of any sensor on the network is<br />

accomplished simply by connecting the RS232C port to a computer and<br />

operating via TranspectorWare or TWare32 TM or performing diagnostics via<br />

HyperTerminal. While on the network, each unit operates independent of<br />

and simultaneously with the other sensors on the network, so all relays and<br />

controls within each Transpector 2 are continuously operational. The power<br />

supply port connects Transpector 2 to 24 volts, supplied by the tool or an<br />

external power supply.<br />

It Protects Your Process and Itself<br />

Transpector 2 stores your calibration and setpoint data independent of the<br />

control computer. (The computer acts as a peripheral device, storing and<br />

displaying your process data and allowing you to communicate with the<br />

sensor.) So if you disconnect the computer from the sensor, or if<br />

communications are lost for any other reason, the sensor continues to<br />

monitor and control the vacuum system as programmed. In addition,<br />

Transpector 2 automatically shuts off its emission when the total pressure<br />

exceeds the limits of the sensor in use, or if the electronics exceeds its<br />

normal operating temperature.<br />

Transpector 2 can monitor and control up to three setpoint status relays,<br />

providing an external signal for alarm indication or process interruption<br />

when a gas exceeds its specified level. Two differential 10-volt analog input<br />

channels are provided for incorporating analog data with RGA data<br />

(e.g., total pressure, optical emission, temperature gauge data).<br />

Two LEDsÑone that shows whether the emission is on or off and one that<br />

shows when Transpector 2 has power and is ready to communicate Ð<br />

provide a local indication of TranspectorÕs status, eliminating the need to<br />

refer to the PC and software in a remote location.<br />

<strong>B2</strong>.5


Residual Gas and Process Gas Analyzers<br />

Transpector® 2 Gas Analysis System<br />

Semiconductor Applications<br />

The Transpector 2 H100M, mounted on the front end of a cluster tool, is<br />

used to establish the background/baseline of the front end (handler) while<br />

the loadlocks go through a pumpdown. When wafers are ready for<br />

processing, the Transpector 2 monitors the wafer-in state and provides<br />

detailed information on the degas process, with alarm limits set for specific<br />

contaminants. The Transpector 2 operates continuously and reliably while<br />

experiencing extreme Argon bursts from the cool module. The information it<br />

provides has a direct correlation to vacuum integrity, pump performance,<br />

contamination, leaks, and tool state.<br />

Transpector 2<br />

Gas Analysis<br />

System<br />

PVD<br />

ETCH CVD IMPLANT<br />

Tool State Process State* Tool State* Process State* Tool State* Process State* Tool State Process State<br />

Residual Gas<br />

Analyzers<br />

(Transpector<br />

Open Ion<br />

Source):<br />

C100F/M,<br />

H100F/M<br />

H200F/M,<br />

H300F/M<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Rate of Rise<br />

Cryopump<br />

Loading<br />

MFC Leaks<br />

Gas Line Leaks<br />

Argon Flow<br />

Reactive Gas<br />

Flow (N 2 O 2 )<br />

Detection Limit<br />

100 ppm<br />

Gas Supply<br />

Contamination<br />

MFC Instability<br />

Photoresist<br />

Contamination 2<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Rate of Rise<br />

Cryopump<br />

Loading<br />

MFC Leaks<br />

Gas Line Leaks<br />

Carrier Gas Flow<br />

Reactive<br />

Gas Flow<br />

Detection Limit<br />

100 ppm<br />

Gas Supply<br />

Contamination<br />

MFC Instability<br />

Monitor<br />

Selectivity<br />

Monitor<br />

Endpoint<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Rate of Rise<br />

MFC Leaks<br />

Gas Line Leaks<br />

Carrier Gas Flow<br />

Precursor<br />

Gas Flow<br />

Delivery System<br />

Stability<br />

Detection Limit<br />

100 ppm<br />

Gas Supply Contamination<br />

Monitor Chamber<br />

Clean Endpoint<br />

Photoresist<br />

Contamination<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Cryopump<br />

Loading<br />

MFC Leaks<br />

Gas Line Leaks<br />

Argon Flow<br />

Leaks on Rotary<br />

Feedthroughs<br />

MFC Instability<br />

Monitoring<br />

Arcing<br />

Monitor Process<br />

Gases (AsH 3 ,<br />

PH 3 and BF 3 )<br />

Photoresist<br />

Contamination<br />

Process Gas<br />

Analyzer<br />

(Transpector<br />

XPR 1 ):<br />

XPR2<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Rate of Rise<br />

Cryopump<br />

Loading<br />

MFC Leaks<br />

Gas Line Leaks<br />

Argon Flow<br />

Reactive Gas<br />

Flow (N 2 O 2 )<br />

Detection Limit<br />

10 ppm<br />

Gas Supply<br />

Contamination<br />

MFC Instability<br />

N/A<br />

N/A<br />

N/A<br />

N/A<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Cryopump<br />

Loading<br />

MFC Leaks<br />

Gas Line Leaks<br />

Argon Flow<br />

Leaks on Rotary<br />

Feedthroughs<br />

MFC Instability<br />

Monitoring<br />

Arcing<br />

Process Gas<br />

Analyzers<br />

(Transpector<br />

Closed Ion<br />

Source<br />

[CIS]):<br />

H100CIS2,<br />

H200CIS2,<br />

H300CIS2<br />

Leak Detection<br />

Chamber<br />

Outgassing<br />

Rate of Rise<br />

Cryopump<br />

Loading<br />

MFC Leaks<br />

Gas Line Leaks<br />

Argon Flow<br />

Reactive Gas<br />

Flow (N 2 O 2 )<br />

Detection Limit<br />

_


Transpector® 2 Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

Variety of Software Options<br />

If one of our standard software packages (TranspectorWare or TWare32 for<br />

Windows) does not meet your application needs, we offer custom<br />

programming packages. A Dynamic Data Exchange (DDE) driver can<br />

automatically set up the Transpector 2 for communication, allowing the user<br />

to specify the data to be collected and reading it directly into a<br />

DDE-compatible program such as Excelª or WonderWare ª .<br />

We have a 32 bit driver for Windows 95, 98 and Windows NT.<br />

Transpector® 2 Features at a Glance:<br />

♦ 100, 200, and 300 amu systems with Faraday cup or combination<br />

electron multiplier/Faraday Cup<br />

♦ Compact or high performance sensor designs<br />

♦ Improved hydrogen detection<br />

♦ Superior peak amplitude and position stability<br />

♦ Up to 10 times improvement in signal-to-noise ratio compared to<br />

original Transpector<br />

♦ Faster scanning over low-level signals<br />

♦ Nine-decade electronic dynamic range<br />

♦ Software options for single- and multichamber systems<br />

♦ Partial pressure measurement from 1x10 -4 Torr to 5x10 -15 Torr<br />

Applications<br />

Leak detection, vacuum troubleshooting and outgassing studies in:<br />

♦ Optical coating<br />

♦ Surface science<br />

♦ Desorption studies<br />

♦ MBE<br />

♦ High-energy physics<br />

♦ Accelerators/storage rings<br />

♦ Aerospace<br />

Process characterization and monitoring in:<br />

♦ Vacuum heat treatment<br />

♦ Disk manufacture<br />

♦ Semiconductor IC manufacturing<br />

♦ Flat panel manufacturing<br />

<strong>B2</strong><br />

4.87" [12.4 cm]<br />

4.87" [12.4 cm]<br />

5.62" [14.3 cm]<br />

5.62" [14.3 cm]<br />

7.75" [19.7 cm] C series<br />

8.17" [20.8 cm] H series<br />

6.65" [16.9 cm]<br />

C100F, C100M<br />

8.6" [21.9 cm]<br />

H100F, H200F, H300F<br />

12.1" [30.7 cm]<br />

H100M, H200M, H300M<br />

.<br />

<strong>B2</strong>.7


Residual Gas and Process Gas Analyzers<br />

TranspectorWare TM Software<br />

Technical Data<br />

C100F C100M H100F H100M H200F H200M H300F H300M<br />

Sensor length (vacuum side) 4.6" 7" 10.4" 7" 10.4" 7" 10.4"<br />

(11.7 cm) (17.8 cm) (26.4 cm) (17.8 cm) (26.4 cm) (17.8 cm) (26.4 cm)<br />

Mass range 1 to 100 amu 1 to 100 amu 1 to 200 amu 1 to 300 amu<br />

Detector type FC Microchannel FC Channeltron¨ FC Channeltron¨ FC Channeltron¨<br />

Plate EM/FC EM/FC EM/FC EM/FC<br />

Resolution<br />

< 1amu wide @ 10% peak height over the entire mass range<br />

(per 1993 AVS recommended practice)<br />

Temperature coefficient (during an 8-hour<br />

< 1% of peak height per degree C (for FC Only)<br />

period, after a half hour warm-up)<br />

SensitivityÑ<br />

amps/Torr (amps/mbar): FC 2x10 -4 2x10 -4 2x10 -4 1x10 -4 2x10 -4 1x10 -4 1x10 -4 5x10 -5<br />

(1.5x10 -4 ) (1.5x10 -4 ) (1.5x10 -4 ) (7.6x10 -5 ) (1.5x10 -4 ) (7.6x10 -5 ) (7.6x10 -5 ) (3.8x10 -5 )<br />

EM N/A 0.25 (0.2) N/A 500 (380) N/A 500 (380) N/A 250 (190)<br />

Min. detectable partial<br />

Pressure 1 ÑTorr (mbar): FC 3x10 -13 N/A 3x10 -13 N/A 3x10 -13 N/A 6x10 -13 N/A<br />

(4x10 -13 ) (4x10 -13 ) (4x10 -13 ) (8x10 -13 )<br />

EM N/A 3x10 -14 N/A 5x10 -15 N/A 5x10 -15 N/A 1x10 -14<br />

N/A=not applicable<br />

* Electronics and sensors may be purchased separately. Multiplexing operation requires optional software.<br />

1 Minimum detectable partial pressure is calculated as the standard deviation of the noise<br />

(minimum detectable signal) divided by the sensitivity of the sensor (FC or EM) measured at a four-second dwell time.<br />

(4x10 -14 ) (6.6x10 -15 ) (6.6x10 -15 ) (1.3x10 -14 )<br />

Zero blast interference at mass 2<br />

< 100 ppm<br />

Max. operating pressureÑ<br />

Torr (mbar): FC 5x10 -4 5x10 -4 5x10 -4 5x10 -4 5x10 -4 5x10 -4 5x10 -4 5x10 -4<br />

(6.6x10 -4 ) (6.6x10 -4 ) (6.6x10 -4 ) (6.6x10 -4 ) (6.6x10 -4 ) (6.6x10 -4 ) (6.6x10 -4 ) (6.6x10 -4 )<br />

EM N/A 1x10 -5 N/A 1x10 -5 N/A 1x10 -5 N/A 1x10 -5<br />

(1.3x10 -5 ) (1.3x10 -5 ) (1.3x10 -5 ) (1.3x10 -5 )<br />

Max. sensor operating temp. FC 200¡C 200¡C 250¡C 250¡C 250¡C 250¡C 250¡C 250¡C<br />

EM N/A 100¡C N/A 125¡C N/A 125¡C N/A 125¡C<br />

Max. bakeout temperature<br />

(electronics removed) 200¡C 350¡C 400¡C 350¡C 400¡C 350¡C 400¡C<br />

Operating temperature<br />

20¡C to 50¡C ambient<br />

Power input<br />

20 to 30 V DC, 9-pin male ÒDÓ connector, internally isolated from system ground<br />

RS232 serial communications<br />

Nonisolated, baud selection 1200 through 9600, 9-pin female ÒDÓ connector, TxD, RxD, CTS, DTR<br />

RS485 addressable Isolated, 4 wire, baud fixed, half duplex, global address @ 0,<br />

communications interface<br />

fixed address 1 of 31, 9-pin female ÒDÓ connector, +TxD, -TxD, +RxD, -RxD<br />

Relay outputs<br />

4 relays, 24 V at 0.5 amps (1 for operational status, 3 for setpoint limits)<br />

Inputs<br />

2 nonisolated TTL inputs, contact closure (1 for remote emission on, 1 for remote emission off);<br />

2 differential analog inputs, 0 to 10 V DC<br />

Electronics enclosure<br />

Drip-resistant<br />

User-configured switches<br />

5 positions: device address (1 of 31); Primary Link Select (RS232/485); 2 positions: baud rate<br />

(8-position DIP switch)<br />

LED indicators (green)<br />

1 for CPU status, 1 for emission status<br />

<strong>B2</strong>.8


Transpector® 2 Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

Ordering Information Code-No. TSP2 - ___ ___ ___ ___ ___ ___ ___ ___ ___<br />

TRANSPECTOR 2 package Ð Iridium filament<br />

Electronics unit and sensor<br />

100 AMU, FC, compact sensor (C100F) 01<br />

100 AMU, EM/FC, compact sensor (C100M) 02<br />

100 AMU, FC, high performance sensor (H100F) 03<br />

100 AMU, EM/FC, high performance sensor (H100M) 04<br />

200 AMU, FC, high performance sensor (H200F) 05<br />

200 AMU, EM/FC, high performance sensor (H200M) 06<br />

300 AMU, FC, high performance sensor (H300F) 07<br />

300 AMU, EM/FC, high performance sensor (H300M) 08<br />

Power supply package<br />

None 0<br />

80-250 VAC/4 ft. (1.2m) standard cable (standard plug) 1<br />

80-250 VAC/4 ft. (1.2m) standard cable (German plug) 2<br />

Power supply cable<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

RS232 communications cable - for single sensor operation<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

RS485 communications cable kit Ð for multiple sensor operation<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

Computer communications module<br />

None 0<br />

RS485C communications kit (used with TranspectorWare or TWare Lite) 1<br />

TCA485 communications kit - US version (used with TWare 32) 2<br />

TCA485 communications kit - German version (used with TWare 32) 3<br />

TCA485 communications kit - Japan version (used with TWare 32) 4<br />

TCA485 communications kit - UK version (used with TWare 32) 5<br />

Software<br />

None 0<br />

TWare 32 single sensor version 1<br />

TWare 32 multi-sensor version 2<br />

TWare Lite single sensor version 3<br />

TWare Lite multi-sensor version 4<br />

TranspectorWare single sensor 5<br />

TranspectorWare multi-sensor 6<br />

Heating jacket system<br />

None 0<br />

Compact sensor heating jacket (120 VAC) 1<br />

High performance Faraday cup heating jacket (120 VAC) 2<br />

High performance electron multiplier heating jacket (120 VAC) 3<br />

Compact sensor heating jacket, (230 VAC) 4<br />

High performance Faraday cup heating jacket, (230 VAC) 5<br />

High performance electron multiplier heating jacket, (230 VAC) 6<br />

Analog Outputs<br />

None 0<br />

4 channel analog outputs (0-10V) 1<br />

4 channel analog outputs (0-5V) 2<br />

.<br />

Each TRANSPECTOR 2 package contains the sensor,<br />

the electronics unit and a matching DN 40 CF extension<br />

Consult factory for longer cable lengths.<br />

<strong>B2</strong>.9<br />

<strong>B2</strong>


Residual Gas and Process Gas Analyzers<br />

TranspectorWare TM Software<br />

TranspectorWare TM<br />

Software<br />

TranspectorWare process gas characterization software provides statistical<br />

process control on a wafer-by-wafer or process-step basis. Designed for<br />

use with the Transpector TM Gas Analysis System, it is compatible with<br />

Windows TM 3.1, 95 and 98.<br />

Data Collection Synchronized for<br />

Wafer-by-Wafer Control<br />

Through the use of a digital I/O board installed in the PC, TranspectorWare<br />

will start and stop RGA data collection recipes based on an external signal.<br />

This allows users to more closely synchronize data acquisition with the<br />

process for more precise statistical process control. Data collection may be<br />

isolated to specific process steps by programming one recipe to run during<br />

wafer processing, another during the interwafer period, and another during<br />

pumpdown or base pressure.<br />

Tuning Routine Improves<br />

Measurement Consistency<br />

The user enters a mass (usually argon) and value in either amps or partial<br />

pressure. TranspectorWare then automatically adjusts the electron multiplier<br />

voltage and/or sensitivity until the desired value is displayed, providing<br />

process data consistency from run to run. Users may enter up to 10 tune<br />

points for precise adjustment of peak position and resolution across the<br />

instrumentÕs mass range.<br />

True Statistical Process Control<br />

TranspectorWare provides the capability to average process runs and set a<br />

bandwidth around the norm or average. In TranspectorWare, true statistical<br />

process control is applied using the central limit theorem. This allows the<br />

adjustment of bandwidths to three sigma and calculation of a one-point<br />

norm (an average of all the data for a specific mass) to be used as a trigger<br />

set point. After establishing norms for specific masses, the user may<br />

compare future runs to those norms with visual, audible and digital output<br />

signals for any mass that exceeds its bandwidth.<br />

Additional Features Add Convenience<br />

TranspectorWare allows a library file to be NIST formatted. For easier<br />

spectrum identification, the user imports the file to the NIST database and<br />

uses the NIST search routine to identify spectrum compounds.<br />

TranspectorWare also includes enhanced networking through an improved<br />

RS485 communications card with 64 bytes of data buffering.<br />

Advantages<br />

♦ Displays process deviations in a form similar to that of a conventional<br />

Statistical Process Control (SPC) chart, so that data can be interpreted<br />

without a knowledge of mass spectrometry<br />

♦ Basic functions like analog, bar, leak, partial pressure, table, trend and<br />

library of spectra are included with the software package<br />

♦ Easy post processing of data since these are stored in the ASCII format<br />

♦ Real-time TREND display<br />

♦ The spectra are stored in a Òsea of data fileÓ (SOD) from which the data<br />

for the current TREND display (or past displays) can be extracted<br />

♦ Early detection of system deviations<br />

♦ Automatic data acquisition<br />

♦ Two partial pressure displays, automatic calculation of sensitivity<br />

♦ Presentation of both large and small peaks through a logarithmic display<br />

♦ Expandable spectra library<br />

Automatically adjusts the multiplier voltage and sensor<br />

sensitivity to achieve a desired partial pressure value, providing<br />

process measurement consistency, reliability and repeatability.<br />

<strong>B2</strong>.10


TranspectorWare TM Software<br />

Residual Gas and Process Gas Analyzers<br />

Technical Data<br />

TranspectorWare TM<br />

Transpector models supported<br />

Communications interface<br />

Communications baud rate<br />

Maximum communications cable length<br />

Transpector, Transpector 2 (all models)<br />

RS232, RS485<br />

RS232 - User Selectable (1200, 2400, 9600)<br />

RS485 - 57.6k<br />

RS232 - 50 ft (15m)<br />

RS485 - 1000 ft (305m)<br />

<strong>B2</strong><br />

Computer system requirements<br />

Processor (minimum)<br />

Minimum system for communication<br />

with up to 2 Transpectors<br />

Pentium 133 MHz<br />

Recommended for communication with up to<br />

8 Transpectors (more than 8, consult factory)<br />

PentiumII 200 MHz<br />

RAM (minimum)<br />

Available hard disk space required to<br />

load TranspectorWare<br />

Available hard disk space required for data storage<br />

Monitor<br />

Resolution<br />

Serial Ports<br />

Transpector requirements<br />

Communications cable<br />

32MB<br />

5MB<br />

500MB<br />

14 inch, SVGA 15 inch, SVGA<br />

640 x 480 800 x 600<br />

One free serial port for RS232<br />

one free ISA expansion slot for RS485 card<br />

Version 1.09 firmware or higher<br />

(serial number Series 28 or higher)<br />

One cable is required for each Transpector<br />

RS232 for single-sensor configurations<br />

RS485 for multi-sensor configurations (order with Transpector)<br />

Ordering Information<br />

Part Number<br />

TranspectorWare for Windows Ð<br />

Single sensor version<br />

TranspectorWare for Windows Ð<br />

Multi-sensor version<br />

TWare Lite for Windows Ð<br />

Single sensor version<br />

TWare Lite for Windows Ð<br />

Multi-sensor version<br />

911-058-G1<br />

911-059-G1<br />

911-630-G1<br />

911-631-G1<br />

.<br />

<strong>B2</strong>.11


Residual Gas and Process Gas Analyzers<br />

Transpector® 2 Gas Analysis System Upgrade Package<br />

Transpector ® 2 Gas Analysis System<br />

Upgrade Package<br />

Upgrade your Quadrex or QX2000<br />

to Transpector 2<br />

The Transpector 2 upgrade package allows you to retain your existing<br />

Quadrex or QX2000 sensor while substituting the electronics for the<br />

Transpector 2 Smart Sensor technology. The Transpector 2 design lets<br />

you choose the computer (desktop or notebook), and software package.<br />

The Transpector 2 sensor communicates with your chosen computer<br />

via RS232 (for single-sensor configurations) or RS485 (for multiple<br />

sensor applications.)<br />

The Transpector 2 upgrade package includes an electronics unit, a power<br />

supply, a power supply cable, a communications cable, software center<br />

contact, and manuals (electronics and software).<br />

Upgrade your Transpector<br />

to Transpector 2<br />

You can upgrade your existing Transpector sensor by simply substituting<br />

the new Transpector 2 electronics. The new electronics extends the<br />

dynamic range of the Transpector to 1 X 10 -15 amps due to an improved<br />

signal-to-noise ratio and offers better peak stability through a redesigned<br />

crystal controlled RF circuit. A new power supply, power supply cable and<br />

communications cable is recommended with your upgrade to comply with<br />

radiated and conducted emission standards.<br />

Benefits<br />

The following chart shows the benefits of upgrading your system to the<br />

Transpector 2 technology.<br />

Quadrex QX2000 Transpector<br />

<strong>Inc</strong>reased sensitivity ◆ ◆ ◆<br />

<strong>Inc</strong>reased speed<br />

(depending on computer used) ◆ ◆ ◆<br />

Software enhancements ◆ ◆<br />

Unlimited data storage<br />

<strong>Inc</strong>reased data storage<br />

Additional options available ◆ ◆<br />

(such as multiplexing)<br />

Additional features<br />

(such as trend analysis,<br />

log scale, spectral library,<br />

Microsoft Windows software)<br />

Larger display (computer dependent) ◆ ◆<br />

Less hardware ◆ ◆<br />

More software options ◆ ◆<br />

<strong>Inc</strong>reased signal to noise ratio ◆ ◆ ◆<br />

Lower detection limits ◆ ◆ ◆<br />

◆<br />

◆<br />

◆<br />

<strong>B2</strong>.12


Transpector® 2 Gas Analysis System Upgrade Package<br />

Residual Gas and Process Gas Analyzers<br />

Ordering Information Code-No. TSP2QU- ___ ___ ___ ___ ___ ___ ___ ___ ___<br />

Transpector upgrade packages<br />

H200M, H200F, Quadrex and QX upgrade package 03<br />

H100M, H100F, Quadrex and QX upgrade package 04<br />

Power supply package<br />

None 0<br />

80-250 VAC/4 ft. (1.2m) standard cable (standard plug) 1<br />

80-250 VAC/4 ft. (1.2m) standard cable (German plug) 2<br />

Power supply cable<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

RS232 communications cable - for single sensor operation<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

RS485 communications cable kit Ð for multiple sensor operation<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

Computer communications module<br />

None 0<br />

RS485C communications kit (used with TranspectorWare or TWare Lite) 1<br />

TCA485 communications kit - US version (used with TWare 32) 2<br />

TCA485 communications kit - German version (used with TWare 32) 3<br />

TCA485 communications kit - Japan version (used with TWare 32) 4<br />

TCA485 communications kit - UK version (used with TWare 32) 5<br />

Software<br />

None 0<br />

TWare 32 single sensor version 1<br />

TWare 32 multi-sensor version 2<br />

TWare Lite single sensor version 3<br />

TWare Lite multi-sensor version 4<br />

TranspectorWare single sensor 5<br />

TranspectorWare multi-sensor 6<br />

Analog Outputs<br />

None 0<br />

4 channel analog outputs (0-10V) 1<br />

4 channel analog outputs (0-5V) 2<br />

Sensor Refurbishment<br />

None 0<br />

Sensor with no EM replacement (includes new ion source and tuning) 1<br />

Sensor with EM replacement (includes new ion source, new EM and tuning) 2<br />

<strong>B2</strong><br />

.<br />

<strong>B2</strong>.13


Residual Gas and Process Gas Analyzers<br />

Transpector® XPR Gas Analysis System<br />

Transpector ® XPR 2 Gas Analysis System<br />

Transpector XPR 2 is a technological breakthrough in quadrupole-based<br />

process gas analysis, moving well beyond conventional leak detection<br />

application in a production environment. ItÕs the first gas analyzer with an<br />

extended pressure range to operate from 20 mTorr down to ultrahigh<br />

vacuum without the need for complex pressure conversion systems.<br />

Innovative Sensor Design<br />

Because the mean free path (the average distance that an ion travels<br />

before interacting with a gas molecule) becomes much smaller at higher<br />

gas pressures, Transpector XPR 2 employs a unique miniature sensor<br />

design to permit operation at gas pressures as high as 20 mTorr without<br />

compromising high-quality performance. This new sensor, 10 times smaller<br />

than the sensor in a conventional RGA, provides a short path for signal ions<br />

to travel to reach the detector, eliminating the effect of collisional losses.<br />

The remarkable engineering and proprietary manufacturing of Transpector<br />

XPR 2 operates at extended pressure ranges and establishes new limits of<br />

precision and tolerance critical to accurate, reliable performance on a<br />

repeatable basis.<br />

Miniature Quadrupole<br />

Precise dimensions and alignment of the four rods (quadrupoles) of a mass<br />

filter are critical to achieve accurate and reliable performance specifications.<br />

Assembly techniques used to manufacture quadrupole sensors do not scale<br />

down with the exacting precision required of an extended pressure range<br />

sensor. Transpector XPR 2 takes advantage of revolutionary manufacturing<br />

methods (patented and patent pending) to produce a sensor with<br />

uncompromised performance.<br />

Exact alignment of the filter rods in Transpector XPR 2 delivers excellent<br />

mass resolution and overall performance. Without it, peaks begin to blend,<br />

and, in designs employing multiple quadrupole arrays, performance<br />

problems increase proportionally. While arrays may transmit signals<br />

generated in the ion source, they can result in smaller peaks being<br />

obscured by larger peaks lacking good definition, or the appearance of<br />

false peaks due to inaccurate mass filtering. The INFICON proprietary<br />

manufacturing process eliminates the mechanical assembly of the filter rods<br />

and produces an exceptionally accurate quadrupole. This innovative design<br />

allows Transpector XPR to scan a mass range from 0 to 100 amu with less<br />

than 1 amu resolution at 10% of the peak height (per AVS standard 2.3)<br />

and operate up to 20 mTorr.<br />

Dual lon Source<br />

In the past, total pressure measurement in quadrupole systems has always<br />

been compromised by conventional ion source designs. Now, the<br />

Transpector XPR 2 patented dual ion source supplies one ion stream to the<br />

quadrupole filter for partial pressure measurement and a second ion stream<br />

to a total pressure collector. The Transpector XPR 2 dual-ion source allows<br />

continuous total pressure measurement comparable to the accuracy<br />

expected of an ion gauge.<br />

This innovative dual ion source approach aids in measurement accuracy<br />

in the millitorr range by correcting for high-pressure sensitivity loss.<br />

The unique interplay between each of the ion sources eliminates the<br />

problems of conventional single ion source sensors Ð nonlinear response<br />

and degradation of data quality at higher pressures.<br />

Transpector XPR 2 ion source has dual-electron energy capability,<br />

software-switchable between 40 and 70 eV. This eliminates spectral<br />

interference due to peaks from doubly charged ions. For example, the<br />

doubly ionized argon 36 isotope peak (m/z = 36 amu/2 + = 18) will mask<br />

low levels of H 2 O (m/z = 18 amu/1 + = 18). Transpector XPR 2 lower<br />

electron energy provides a significant advantage when extreme sensitivity<br />

for monitoring water vapor in the presence of argon is required.<br />

The filament material is yttrium-coated iridium. It provides long lifetime and<br />

resistance to burnout due to accidental overpressure. Filament assemblies<br />

are easily replaced in the field to meet the requirements of your production<br />

uptime.<br />

EM/FC Detector<br />

Transpector XPR 2 employs a combination electron multiplier/Faraday Cup<br />

detector for acute sensitivity for leak detection and residual gas analysis in<br />

high vacuum systems. The Faraday Cup is used when sampling at higher<br />

pressures (typically above 1 x 10 -5 Torr), providing a minimum detectable<br />

partial pressure (MDPP) of 1 x 10 -9 Torr, or better than 10 parts per million<br />

(ppm). Turning on the electron multiplier at lower pressures increases the<br />

MDPP to 3 x 10 -12 Torr. This dual-detector system in Transpector XPR 2<br />

provides excellent performance for wide-ranging vacuum pressures<br />

and applications.<br />

Crystal-Controlled RF Prevents Peak Drift<br />

Significant electronic advances have been made in RF and preamplifier<br />

circuitry. With the introduction of Transpector XPR 2, there is no need for<br />

routine tuning of peak position and resolution, because Transpector XPR 2<br />

RF circuitry is crystal-controlled. It provides superior system stability by<br />

virtually eliminating peak drift, providing accurate and reliable data.<br />

In addition, the Transpector XPR 2 new preamplifier measurement<br />

algorithm improves the signal to noise ratio, allowing detection of currents<br />

to 1 x 10 -15 amps.<br />

<strong>B2</strong>.14


Transpector® XPR Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

Interlock Protection<br />

Interlock protection for the Transpector XPR 2 allows the XPR filament<br />

emission to operate at safe pressures (


Residual Gas and Process Gas Analyzers<br />

Transpector® XPR Gas Analysis System<br />

Ordering Information Code-No. XPR2/120- ___ ___ ___ ___ ___ ___ ___ ___ ___<br />

TRANSPECTOR XPR Package Ð with yttria coated iridium filaments<br />

100 amu, EM/FC, XPR2 Sensor PK, with interlocks 02<br />

Power supply package<br />

None 0<br />

80-250 VAC/4 ft. (1.2m) standard cable (standard plug) 1<br />

80-250 VAC/4 ft. (1.2m) standard cable (German plug) 2<br />

Power supply cable<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

RS232 communications cable - for single sensor operation<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

RS485 communications cable kit Ð for multiple sensor operation<br />

None 0<br />

15 ft. (4.5m) cable 1<br />

30 ft. (9m) cable 2<br />

Computer communications module<br />

None 0<br />

RS485C communications kit (used with TranspectorWare or TWare Lite) 1<br />

TCA485 communications kit - US version (used with TWare 32) 2<br />

TCA485 communications kit - German version (used with TWare 32) 3<br />

TCA485 communications kit - Japan version (used with TWare 32) 4<br />

TCA485 communications kit - UK version (used with TWare 32) 5<br />

Software<br />

None 0<br />

TWare 32 single sensor version 1<br />

TWare 32 multi-sensor version 2<br />

TWare Lite single sensor version 3<br />

TWare Lite multi-sensor version 4<br />

TranspectorWare single sensor 5<br />

TranspectorWare multi-sensor 6<br />

Right angle valve<br />

None 0<br />

Manual right angle valve with heating jacket 1<br />

Electropneumatic right angle valve 24vdc 2<br />

solenoids and heating jacket<br />

Analog Outputs<br />

None 0<br />

4 channel analog outputs (0-10V) 1<br />

4 channel analog outputs (0-5V) 2<br />

Note: for 230VAC option, change from ÒXPR2/120Ó to ÒXPR2/230.Ó The 230VAC version includes a German style plug for the power supply and the appropriate parts for 230VAC heater operation.<br />

Transpector is a registered trademark and TranspectorWare is a trademark of INFICON <strong>Inc</strong>. All other products and trademarks are the property of their respective owners<br />

<strong>B2</strong>.16


Preclude TM Photoresist Detector<br />

Residual Gas and Process Gas Analyzers<br />

Preclude TM<br />

Photoresist Detector<br />

In Situ Photoresist Detection to<br />

Reduce Downtime<br />

TodayÕs physical vapor deposition (PVD) cluster tools demand the utmost in<br />

cleanliness. Even contamination in the range of a few parts per million (ppm)<br />

can cause problems. So when a wafer with residual photoresist is heated<br />

under vacuum in the degas chamber, causing the photoresist to vaporize<br />

and spread throughout the tool, the result can be a disaster. Your highthroughput<br />

PVD tool is brought to a halt and can be offline for days. ThatÕs<br />

extremely costly in terms of lost production and man-hours for clean-up.<br />

<strong>B2</strong><br />

The INFICON Preclude ª Photoresist Detector prevents this expensive<br />

downtime by continuously monitoring the degas chambers for the<br />

signatures of photoresist compounds. Once Preclude detects photoresist,<br />

it triggers an alarm and/or provides an output that can be used to<br />

automatically stop the degas cycle, mitigating the contamination of the tool.<br />

Stop Small Problems<br />

from Becoming Big Ones<br />

Ideally, the ashing and stripping steps that precede degassing should leave<br />

the wafers completely free of photoresist. But that doesnÕt always happen.<br />

Photoresist removal can be incomplete or inadvertently missed altogether.<br />

Even trace levels of photoresist that are too small to contaminate the tool<br />

can cause problems with the deposition processes that follow wafer<br />

degassing, reducing your yields.<br />

Preclude monitors every wafer degas cycle for photoresist contamination.<br />

Once installed, it needs no operator involvement. In fact, unless it detects<br />

a contamination problem, youÕll hardly know itÕs there.<br />

To ensure reliability, we tested the Preclude system in the real world.<br />

It continuously monitored production PVD tools for well over a year,<br />

providing trouble-free contamination detection. A major source of this<br />

reliability is the INFICON Transpector¨ 2 Residual Gas Analyzer (RGA)<br />

thatÕs at the heart of every Preclude system. Because of its proven record<br />

of unrivaled durability, the Transpector is found on more tools than any<br />

other RGA. When the PVD tool is down for maintenance, the Preclude<br />

Photoresist Detector can be operated as a full-featured RGA,complete<br />

with high-sensitivity helium leak detection.<br />

Advanced Technology<br />

Eliminates False Alarms<br />

Preclude is designed to prevent PVD tool downtime and increase wafer<br />

yields. Any false alarms would have the opposite effect, so we were careful<br />

to ensure that PrecludeÕs extreme sensitivity didnÕt come at the expense<br />

of reliability.<br />

Two wafers run through degas cycles.The first (scans 4 through 29) shows a typical wafer<br />

where small amounts of water vapor outgas. The second wafer is contaminated and<br />

demonstrates the mechanisms of photoresist outgassing. An initial burst of low-vapor-pressure<br />

gases is released as the wafer temperature ramps up. At sufficiently high temperatures,<br />

photoresist compounds experience pyrolysis, which can result in large portions of a PVD<br />

cluster tool becoming contaminated.<br />

PVD tool degas chambers are typically mounted on vacuum buffer<br />

chambers, which are a hub for loadlocks, process chambers, passthroughs<br />

and cool-down stations. All this activity creates numerous pressure<br />

transients that could easily trigger false alarms in a less sophisticated<br />

photoresist detector.<br />

To ensure that doesnÕt happen, INFICON worked in cooperation with several<br />

semiconductor fabs to develop patent-pending technology that<br />

simultaneously looks at many factors during a suspected contamination<br />

event. This intelligent system gives Preclude its combination of unsurpassed<br />

sensitivity and reliability.<br />

Preclude Photoresist Detector<br />

Features at a Glance<br />

♦ Detects photoresist in PVD tool degas chambers, mitigating<br />

contamination that can cause costly downtime and extensive clean-up<br />

♦ Sensitive enough to detect trace photoresist contamination that,<br />

while not harmful to the tool, can cause problems with later<br />

deposition processes<br />

♦ Patent-pending technology prevents false alarms<br />

♦ Runs continuously and automatically without user intervention<br />

♦ Can share a PC with Transpector ¨ gas analyzers<br />

<strong>B2</strong>.17


Residual Gas and Process Gas Analyzers<br />

Preclude TM Photoresist Detector<br />

How Preclude Photoresist Detector Works<br />

Preclude uses quadrupole mass spectrometer technology to continuously<br />

monitor the degas chamber. During the degas cycle, the wafer temperature<br />

is typically ramped up under vacuum to 250¡C. When no photoresist is<br />

present, only small amounts of water vapor will outgas from the wafer<br />

surface. But when there is photoresist contamination, the water vapor will<br />

be accompanied by a rapid rise in the volatile compounds that were used to<br />

suspend the photoresist in a liquid state when it was applied to the wafer.<br />

These volatile compounds, while generally not harmful, are a precursor<br />

of the problems to follow. Next come the smoke-like byproducts of the<br />

hardened photoresist as it breaks down or burns. These can spread<br />

throughout the tool, leaving residues on chamber surfaces. Preclude detects<br />

and analyzes all these events to provide reliable photoresist detection while<br />

eliminating false alarms.<br />

1 x 10 -9<br />

Detection Time for Preclude vs. Competition<br />

Competitor’s MDPP<br />

Partial Pressure<br />

1 x 10 -2<br />

1 x 10 -3<br />

1 x 10 -4<br />

1 x 10 -5<br />

1<br />

Detecting Photoresist in Unclamped Degas Chambers<br />

Water Vapor<br />

Argon<br />

Photoresist<br />

21<br />

41<br />

61<br />

101<br />

121<br />

141<br />

161<br />

181<br />

201<br />

221<br />

241<br />

261<br />

281<br />

301<br />

321<br />

341<br />

361<br />

381<br />

401<br />

Scan Number<br />

Detecting photoresist is complicated by large pressure excursions typical of systems<br />

employing unclamped degas processes.The degas chamber is often not isolated<br />

from events taking place in the buffer chamber. As wafers are cycled in and out of the<br />

PVD cluster tool, large spikes of water vapor are observed as loadlocks are opened<br />

to the buffer chamber. Argon bursts associated with cooldown chambers being<br />

vented into the buffer chamber account for more severe effects. Outgassing from a<br />

wafer contaminated with photoresist and subject to degas heat is seen at scan<br />

number 221. A photoresist detection system must be able to distinguish harmless tool<br />

behavior from true photoresist events.<br />

Photoresist<br />

Signal<br />

3 x 10 -12<br />

Preclude’s MDPP<br />

Time<br />

Detection Time for Preclude vs. Competition<br />

Because Preclude detects photoresist at lower levels than other<br />

instruments, photoresist can be detected earlier. (Data based<br />

on published specifications. Preclude at 32 ms dwell and EM off.)<br />

<strong>B2</strong>.18


Preclude TM Photoresist Detector<br />

Residual Gas and Process Gas Analyzers<br />

Technical Data<br />

Operation<br />

Maximum continuous operating pressure 1<br />

Maximum permissible pressure bursts 2<br />

Emission interlock 3<br />

Mass position stability 4<br />

Peak amplitude stability 4<br />

Achievable instrument reproducibility 5<br />

Temperature stability 4<br />

Detection time for one photoresist channel 6<br />

Detection time for six photoresist channels 7<br />

Activation time (time to alarm)<br />

Recommended preventative maintenance<br />

Minimum detectable partial pressure (MDPP) 8<br />

Minimum detectable helium partial pressure 9<br />

Electronics dimensions<br />

Overall dimensions (without interlocks)<br />

Detector type<br />

Software<br />

Photoresist set-up<br />

Alarm output<br />

Hardware output<br />

Connection to tool<br />

Preclude TM Photoresist Detector<br />

Fully automatic once photoresist recipe is initialized<br />

< 1 mTorr<br />

20 mTorr at the Preclude sensor<br />

Pirani thermoconductivity gauge<br />

< 0.1 AMU over 24 hours (after 30-minute warm-up)<br />

< 2% over 24 hours (after 30-minute warm-up)<br />

< 2% deviation<br />

< 1% of peak height per ¡C (with EM off)<br />

28 ms<br />

< 1 second (typical application)<br />

Programmable timer after detection time: 0-25 seconds<br />

Ion source replacement after 4,000 hours (typical application)<br />

3 x 10 -12 Torr (4 x 10 -12 mbar) FC operation for photoresist detection<br />

3 x 10 -14 Torr (4 x 10 -14 mbar) EM operation for leak detection<br />

4.87" (12.4 cm) x 5.62" (14.3 cm) x 7.75" (19.7 cm)<br />

6.65" (16.9 cm)<br />

Microchannel Plate EM/FC<br />

TranspectorWare¨ 3.1 or higher, or TWare 32 version 2.0 or higher<br />

Programmable masses, recipe driven<br />

Boolean logic for AND/OR of photoresist channels<br />

Relay output, 24 V at 0.5 amps<br />

Prewired cable on Preclude end with terminating wires on tool end, 30' (9 meter) length<br />

<strong>B2</strong><br />

1 Recommended pressure range


Residual Gas and Process Gas Analyzers<br />

Transpector® CIS2 Gas Analysis System<br />

Transpector ® CIS2 Gas Analysis System<br />

New Vacuum System Controller Saves Space<br />

All control functions have been consolidated into a single device that is<br />

mounted to the Transpector 2 RGA, freeing up rack space and simplifying<br />

installation. Although instructions are received from the controlling computer<br />

via an RS485 network, the Transpector CIS2 Gas Analysis System<br />

independently stores all calibration and setpoint data. This ensures that if<br />

communications are lost, the sensor continues to monitor and control the<br />

vacuum system as programmed. In addition, all functions are fully<br />

interlocked to protect Transpector CIS2 and your tool from component<br />

failure, system overpressure, or operator errors. For further protection, the<br />

system automatically shuts down and isolates the sensor head in case of<br />

power interruption, accidental pressure bursts, or component failure.<br />

New pumping system is smaller, lighter, and more efficient. The pumps<br />

can handle lighter, aggressive gases, allowing process sampling from<br />

atmosphere to high vacuum.<br />

As wafer sizes increase and chip geometries decrease, getting detailed<br />

and accurate information on your process becomes more vital than ever.<br />

The Transpector CIS2 system provides that information, using a closed ion<br />

source (CIS) to detect contaminants at sub-ppm levels. Optional<br />

TranspectorWare¨ and TWare 32 TM software works with the Transpector<br />

CIS2 to provide automatic or manual control as well as status information,<br />

while a new Vacuum System Controller (VSC) frees up expensive fab<br />

space by eliminating the need for rack-mounted electronics.<br />

Improvements Bring Unprecedented<br />

Functionality and Control<br />

New TranspectorWare or TWare 32 Software Adds VersatilityÑThese<br />

software packages provide automatic valve control through recipes, manual<br />

control of all components, and status information on all components. It<br />

includes a full array of basic residual gas analysis (RGA) features, including<br />

trend analysis, bar graph, leak check, analog, and selected peak modes. It<br />

also contains process monitoring features that include recipe generation,<br />

automated data collection, norm generation, and process deviation<br />

monitoring. A single PC can control multiple Transpectors in any<br />

combination of CIS, XPR, or open-ion-source models through an RS485<br />

network.<br />

Software Designed for Flexibility and Operating EaseÑAll Transpector<br />

CIS2 components are software controlled. Automatic pumpdown and<br />

shutdown sequences provide user-friendly operation while protecting the<br />

sensor if a problem develops. Opening and closing of all valves is based<br />

on recipes that can be started and stopped manually or via tool inputs.<br />

Bakeout recipes are user-programmable through a simple dialog.<br />

The status of all system components is available at a glance through<br />

an on-screen display, and all components can be controlled manually.<br />

In case of subsequent questions, all component activity is recorded in<br />

a chronological event log.<br />

Improvements Produce Better Data<br />

The Transpector CIS2 Gas Analysis System incorporates all the<br />

improvements of the new Transpector 2, including better zero blast<br />

suppression, increased abundance sensitivity (less interference between<br />

adjacent masses), and a signal-to-noise ratio thatÕs up to 10 times better<br />

than previous Transpectors and other gas analyzers.<br />

New Inlets Have Less Surface Area<br />

This minimizes surface reactions and shortens response times.<br />

New Smart Sensor Gauges Provide Accurate<br />

and Reliable Interlocks<br />

An ion gauge on the ultrahigh-vacuum manifold protects the RGA filament<br />

by preventing operation if overpressure occurs, while a Pirani sensor on the<br />

foreline provides additional protection. These smart sensor gauges donÕt<br />

require rack-mounted electronics.<br />

New Cleanroom-Compatible Heaters<br />

They reduce particulates generated in the fab.<br />

New Calibration Standards Allow for Qualitative<br />

and Quantitative References<br />

RGA stability data can be gathered from process gases. In addition, the<br />

Transpector CIS2 sampling system permits the introduction of calibration<br />

gases as references while keeping them isolated from the process. This<br />

provides an alternative for monitoring RGA stability and absolute<br />

sensitivities for a range of masses in the calibration gas.<br />

Multiple Valve Options Let You Customize<br />

Transpector CIS2 to your Process<br />

Sampling and isolation valves are available for various processes, in<br />

different geometries, with KF or ConFlat¨ connectors, for manual or<br />

automatic operation, and for a wide range of operating pressures.<br />

<strong>B2</strong>.20


Transpector® CIS2 Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

Configurations for Physical Vapor<br />

Deposition (PVD) Applications<br />

Transpector CIS2 helps reduce film defects by detecting ppm-level<br />

contaminants during the sputtering process.<br />

New PVD Ion Source<br />

Linear operation allows direct sampling up to 10 mTorr (1.3 x 10 -2 mbar).<br />

New PVD Inlet Valve<br />

With its small footprint, it allows full conductance for sampling base<br />

pressure and full ultrahigh vacuum isolation.<br />

Optional Calibration Gas Inlet<br />

Allows introduction of ppm references directly into the ion source.<br />

Configurations for Chemical Vapor<br />

Deposition (CVD)/Etch Applications<br />

Transpector CIS2 provides dependable process monitoring in aggressive<br />

gas environments.<br />

New CVD/Etch Ion Source<br />

Special shielding enhances reliability by preventing deposits that can cause<br />

premature failure.<br />

New Heated Dual Inlet<br />

Provides optimized sampling at base and process pressures.<br />

Ultrahigh Vacuum Compound Pump<br />

Besides being corrosionproof, it includes a nitrogen purge for longer<br />

pump life.<br />

Special Gauges<br />

Designed to withstand long exposures to aggressive gases.<br />

New Special High-Pressure Inlet<br />

Improves sampling response time for high-pressure applications.<br />

Custom Tool Integration<br />

For more advanced applications, INFICON offers a custom tool integration<br />

software package called FabGuard. This software provides sophisticated<br />

alarming based on the tool state and Transpector data, organizes data on a<br />

wafer-by-wafer basis, performs wafer-based statistic calculations, and has a<br />

SECS II interface for factory automation, including wafer tracking.<br />

How Transpector CIS2 Works<br />

To prevent the background residuals in the sensor and pumping package<br />

from masking the residuals in the sample, INFICONÕs Transpector CIS2<br />

uses a closed ion source with a tungsten filament. In addition to contributing<br />

negligible background, this filament has longer life in aggressive gas<br />

processes, resisting many corrosive gases (such as WF6) and reactive<br />

gases (such as silane).<br />

The closed ion source operates at relatively high pressure while the rest of<br />

the sensor (the quadrupole rods and detector) stays at a higher vacuum.<br />

This high pressure inside the ion chamber allows for relatively concentrated<br />

samples of process gases, enhancing the sample signal relative to the<br />

sensor background signals, thereby allowing for very sensitive ppm analysis.<br />

In CVD applications, process gas molecules flow through the sampling<br />

orifice; in PVD applications they go directly to the ion chamber. Electrons<br />

from the tungsten filament enter the ion chamber through a separate<br />

opening to bombard the gas molecules, converting some into charged ions.<br />

Varying electric fields then selectively pass these ions through the sensor<br />

for analysis.<br />

Transpector CIS2 Features at a Glance:<br />

♦ Detects residual process gases down to less than one ppm<br />

♦ New Vacuum System Controller eliminates the need for<br />

rack-mounted electronic<br />

♦ TranspectorWare or TWare 32 software allows automatic or manual<br />

control of all components while providing complete status information<br />

♦ New features improve performance in PVD and CVD applications<br />

Applications<br />

♦ Process contamination identification<br />

♦ Base pressure analysis<br />

♦ Gas purity analysis<br />

♦ Chemical reaction verification<br />

♦ Photoresist detection<br />

♦ Process gas verification<br />

♦ Vacuum system leak detection<br />

♦ Tool diagnostics<br />

♦ Preventative maintenance<br />

♦ Tool characterization<br />

<strong>B2</strong><br />

The closed ion source uses a tungsten<br />

filament that contributes negligible<br />

background while resisting many<br />

corrosive and reactive gases.<br />

<strong>B2</strong>.21


Residual Gas and Process Gas Analyzers<br />

Transpector® CIS2 Gas Analysis System<br />

8<br />

VSC<br />

TRANSPECTOR 2<br />

1<br />

XXXX<br />

3<br />

14<br />

2<br />

4<br />

10<br />

XXXX<br />

RS485<br />

PIRANI<br />

6<br />

POWER MODULE<br />

7<br />

ITR 100<br />

13<br />

5<br />

N 2<br />

16<br />

15<br />

INLET OPTIONS<br />

9<br />

12<br />

18<br />

CIS<br />

11<br />

17<br />

Transpector CIS2 software showing the compound pump status window. Full information about<br />

each of the components used within the system is available through these status windows.<br />

Software showing a typical PVD configuration with calibration standard.<br />

<strong>B2</strong>.22


Transpector® CIS2 Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

Transpector ® CIS2 Configuration Key:<br />

1. Transpector 2 Electronics Unit<br />

2. CIS 2 Vacuum System Controller (VSC)Ð<br />

♦<br />

♦<br />

♦<br />

♦<br />

♦<br />

♦<br />

♦<br />

♦<br />

Control and display of vacuum system status is by<br />

TranspectorWareª software via the VSC.<br />

Sampling valve control is integrated into analysis recipes or<br />

by manual control.<br />

Manual control of all components through password access.<br />

Automatic pumpdown and shutdown sequences.<br />

Separate temperature control for manifold and sample valves up<br />

to 200¡C; constant temperature or timed bakeout sequences.<br />

Automatic protection for sensor emission and electron multiplier<br />

by sensing high-vacuum overpressure, foreline overpressure,<br />

power interruption or failure.<br />

Status information on all components, including operation time<br />

and preventative maintenance times.<br />

Safety and interlock control of all components, regardless of<br />

computer status.<br />

3. Transpector SensorÐ100, 200 or 300 amu with PVD or CVD/etch<br />

closed ion source and EM/FC mounted in a UHV manifold.<br />

4. UHV Compound PumpÐATH 30+ or ATH 30C (corrosive service);<br />

grease-lubricated ceramic bearings.<br />

5. Vacuum System Ionization GaugeÐITR-100 measures and protects<br />

analyzer vacuum. Nude sensor with dual yttria-coated iridium<br />

filaments (PVD) or dual tungsten filaments (CVD/etch).<br />

6. Foreline Pressure GaugeÐPirani sensor measures and protects<br />

analyzer vacuum, using tungsten element for PVD and platinum<br />

element for CVD/etch.<br />

7. Miniature Foreline Isolation Valve<br />

8. Independent Heaters for manifold and sampling valves<br />

(40¡C to 200¡C).<br />

9. CIS Power ModuleÐProvides 24 VDC to all components; houses<br />

the compound pump controller board and controls power for<br />

the heaters.<br />

10. Fan/Solenoid Valve AssemblyÐProvides cooling for the compound<br />

pump and solenoid activation of all valves.<br />

11. Diaphragm PumpÑMVP 015 dry, leak-tight diaphragm pump for<br />

backing the compound pump.<br />

12. Vent ValveÐnormally closed; opened before start of<br />

diaphragm pump.<br />

13. Purge ValveÐfor purging the compound pump bearings in<br />

aggressive gas applications.<br />

Inlet Valves ÐÐ normally closed, electropneumatic, 70-110 psig air.<br />

14. PVDÐ90¡ Isolation ValveÐfully open or closed for use with PVD<br />

closed ion source.<br />

15. Dual-Pressure In-Line Inlet ValveÐwith two replaceable orifices to<br />

sample process and background pressures of< 100 Torr with<br />

CVD/etch closed ion source.<br />

16. Dual-Pressure 90¡ Inlet ValveÐ90¡ version of 15.<br />

17. Dual-Pressure Inlet Valve with High-Pressure SamplingÐBypass<br />

to compound pump will draw a sample of 10 sccm to the orifice<br />

for high-pressure applications requiring fast response time.<br />

18. ComputerÐfor controlling and displaying TranspectorWareª or<br />

TWare 32ª software.<br />

<strong>B2</strong><br />

Not shown: Optional Calibration Gas Flow StandardÐfor RGA tuning and quantifiable references.<br />

<strong>B2</strong>.23


Residual Gas and Process Gas Analyzers<br />

Transpector® CIS2 Gas Analysis System<br />

Technical Data<br />

Transpector ® CIS2 Gas Analysis System<br />

1 to 100, 1 to 200 or 1 to 300 amu<br />

Mass range<br />

5 Depends on orifice size selected in the inlet system.<br />

Detector type<br />

Resolution (per 1993 AVS Recommended Practice)<br />

Base pressure performance<br />

(UHV system after 8-hour bake @ 200¡C)<br />

Ambient temperature<br />

Relative humidity<br />

Utility requirements<br />

high-performance combination electron multiplier/Faraday cup (EM/FC)<br />

< 1 amu wide @ 10% peak height over entire mass range<br />

< 5 x 10 -9 Torr ( 6.6 x 10 -9 mbar)<br />

(UHV system after 8-hour bake @ 200¡C)<br />

20¡C to 50¡C<br />

² 80%<br />

No rack space required.<br />

110/120 VAC, 4-amp or 220/240 VAC, 2-amp outlet located at the power module<br />

110/120 VAC, 1.5-amp or 220/240 VAC, 0.75-amp outlet located at the foreline pump<br />

70-110 psig (5.8-8.6 bar) of compressed air located near the compound pump<br />

15 psig (1.3 bar) of dry nitrogen located at the compound pump for CVD/etch applications (10 sccms consumption)<br />

Sensitivity<br />

35 eV @ 200 mA 70 eV @ 2000 mA<br />

EM/FC (as FC)<br />

measured @ 3 x 10 -3 Torr (4 x 10 -3 mbar)<br />

measured @ 1 x 10 -7 Torr (1.3 x 10 -7 mbar)<br />

EM/FC (as EM) 1<br />

Process Monitoring<br />

Background Monitoring<br />

³ 1 x 10 -6 amps/Torr (7.6 x 10 -7 amps/mbar) ³ 1 x 10 -5 amps/Torr (7.6 x 10 -6 amps/mbar)<br />

³ 1 amps/Torr (0.76 amps/mbar) ³ 10 amps/Torr (7.6 amps/mbar)<br />

Zero blast<br />

< 1 ppm contribution of zero blast @ mass 2 with 3 mTorr of Ar<br />

PVD ION SOURCE<br />

Ion source conductance<br />

Process pressure range 2<br />

Minimum detectable composition change 3<br />

0.1 l/s (1 x 10 -4 m3/s)<br />

1 to 10 mTorr (1.3 x 10 -3 to 1.3 x 10 -2 mbar)<br />

0.2 ppm<br />

Minimum detectable partial pressure<br />

35 eV @ 200 mA 70 eV @ 2000 mA<br />

EM/FC (as EM)<br />

CVD/ETCH ION SOURCE<br />

Ion source conductance<br />

² 5 x 10 -13 Torr (6.6 x 10 -13 mbar) ² 5 x 10 -14 Torr (6.6 x 10 -14 mbar)<br />

0.7 l/s (7 x 10-4 m3/s)<br />

Process pressure range<br />

(defined by orifice diameter in inlet system)<br />

Orifice Size (Optimum Pressure)<br />

0.01, 0.1, 1, 10, 100 Torr<br />

(0.013, 0.13, 1.3, 13, 133 mbar)<br />

Minimum detectable composition change 3<br />

< 1 ppm<br />

1, 4, 5<br />

Minimum detectable partial pressure<br />

Maximum pressure EM/FC (as EM) 35 eV @ 200 m<br />

35 eV @ 200 mA 70 eV @ 2000 mA<br />

0.01 Torr (0.013 mbar)<br />

² 5 x 10 -12 Torr (6.6 x 10 -12 mbar) ² 1 x 10 -12 Torr (1.3 x 10 -12 mbar)<br />

0.1 Torr (0.13 mbar)<br />

² 5 x 10 -11 Torr (6.6 x 10 -11 mbar) ² 1 x 10 -11 Torr (1.3 x 10 -11 mbar)<br />

1 Torr (1.3 mbar)<br />

² 5 x 10 -10 Torr (6.6 x 10 -10 mbar) ² 1 x 10 -10 Torr (1.3 x 10 -10 mbar)<br />

10 Torr (13 mbar)<br />

² 5 x 10 -9 Torr (6.6 x 10 -9 mbar) ² 1 x 10 -9 Torr (1.3 x 10 -9 mbar)<br />

100 Torr (133 mbar)<br />

² 5 x 10 -8 Torr (6.6 x 10 -8 mbar) ² 1 x 10 -8 Torr (1.3 x 10 -8 mbar)<br />

1 Values were measured with an electron multiplier gain of 7.5 x 10 5 .<br />

2 Higher operating pressures (up to 30 mtorr) are possible with reduced performance.<br />

3 Value is measured as minimum detectable change of CO 2, N 2, O 2 or He ion current in the presence of 100% argon.<br />

4 Minimum Detectable Partial Pressure (MDPP) is calculated as the standard deviation of the noise (minimum detectable signal) divided by the sensitivity of the sensor (EM or FC)<br />

with a dwell of one second.<br />

<strong>B2</strong>.24


Transpector® CIS2 Gas Analysis System<br />

Residual Gas and Process Gas Analyzers<br />

Ordering Information *Code-No. CIS2 -____ ____ ____ ____ ____ ____ ____ ____ ____ ____<br />

AMU range Transpector CIS 2<br />

100 AMU<br />

200 AMU<br />

300 AMU<br />

Sensor type<br />

PVD/LG electron multiplier<br />

CVD/LG electron multiplier<br />

IMP/LG electron multiplier<br />

Pumping system<br />

Alcatel ATH 20/40, thoria-coated iridium<br />

Alcatel ATH 20/40C, w/purge, W<br />

Alcatel ATH 20/40C, w/purge, for atmosphere<br />

Inlet valve<br />

PVD valve and heater<br />

CVD dual 90¡ valve, w/CF35<br />

CVD dual in-line valve, w/CF35<br />

CVD dual in-line valve, w/sample draw, w/CF35<br />

CVD dual 90¡ valve, w/sample draw, w/CF35<br />

Single capillary atmospheric inlet<br />

CVD dual 90¡ valve, w/sample draw, w/KF40<br />

CVD dual 90¡ valve, w/KF40<br />

CVD dual in-line valve, w/sample draw, w/KF40<br />

CVD dual in-line valve, w/KF40<br />

V1 orifice<br />

None<br />

Gasket (Ni VCR)<br />

10 mTorr<br />

100 mTorr<br />

1 Torr<br />

10 Torr<br />

100 Torr<br />

1.5m capillary<br />

3.0m capillary<br />

V2 orifice<br />

None<br />

Gasket (Ni VCR)<br />

10 mTorr<br />

100 mTorr<br />

1 Torr<br />

10 Torr<br />

100 Torr<br />

PM control cables<br />

1m<br />

3m<br />

5m<br />

9m<br />

Foreline pump<br />

None<br />

Standard pump, 120 VAC<br />

Standard pump, 230 VAC<br />

Foreline hose control<br />

None<br />

1m<br />

3m<br />

5m<br />

9m<br />

Calibration<br />

None<br />

Gasket and 4-VCR plug (for PVD inlet)<br />

PVD gas valve, hardware<br />

CVD gas valve, hardware<br />

1<br />

2<br />

3<br />

2<br />

4<br />

6<br />

1<br />

3<br />

4<br />

01<br />

02<br />

03<br />

04<br />

05<br />

07<br />

11<br />

12<br />

13<br />

14<br />

00<br />

01<br />

02<br />

03<br />

04<br />

05<br />

06<br />

20<br />

21<br />

00<br />

01<br />

02<br />

03<br />

04<br />

05<br />

06<br />

1<br />

3<br />

5<br />

9<br />

0<br />

1<br />

2<br />

0<br />

1<br />

3<br />

5<br />

9<br />

0<br />

1<br />

2<br />

3<br />

* Consult factory before ordering a CIS2 for proper application assistance.<br />

<strong>B2</strong><br />

<strong>B2</strong>.25


Residual Gas and Process Gas Analyzers<br />

FabStar TM Gas Analysis System<br />

FabStar TM<br />

Gas Analysis System<br />

Exhaust Abatement and<br />

Process Optimization<br />

Reliable Identification of Gases at<br />

Atmospheric Pressure<br />

FabStar is a corrosive-resistant, benchtop gas analysis system that provides<br />

quantitative and qualitative analysis of gases in semiconductor fabrication<br />

facilities. Its user interface provides maximum flexibility for correlation of<br />

FabStar data with process conditions.<br />

Semiconductor Applications<br />

♦ Exhaust Abatement<br />

♦ Process Optimization<br />

♦ Process Research<br />

♦ Alternative Chemistries<br />

♦ Scrubber Efficiency<br />

♦ PFC Research<br />

♦ Gas Optimization<br />

FabStar Features at a Glance<br />

♦ Simple operation and fast response time<br />

♦ Qualitative and quantitative analysis<br />

♦ Monitors up to 64 components<br />

♦ Detection limits down to ppm level<br />

♦ No memory effects<br />

FabStar Offers<br />

♦ Valve control and system operation via software<br />

Specifications<br />

Mass Range<br />

1 - 100 amu<br />

1 - 200 amu<br />

1 - 300 amu<br />

Gas Connection Stainless steel capillary<br />

1/16" O.D. (1.6 mm O.D.)<br />

3.28' (1 meter length)<br />

Gas Inlet<br />

Valve control via software with two stage pressure reduction<br />

Sampling Pressure 1 atmosphere (760 torr) (1 bar)<br />

Capillary Temperature Up to 200û C<br />

Dimensions (WxHxL) 11" x 16" x 28" (280x420x710 mm)<br />

Weight<br />

99 lbs. (45 kg)<br />

Configuration<br />

♦ Qualitative analysis of all gases using spectrum libraries<br />

♦ Quantitative analysis with concentration algorithm and<br />

statistical functions<br />

4<br />

1<br />

2<br />

♦ Gas concentrations plotted over user-defined times to identify trends<br />

3<br />

Note: Contact the sales office nearest you for ordering information.<br />

Key:<br />

1 Heating conditioning of the analysis chamber<br />

2 Heated gas inlet chamber<br />

3 Temperature controlled gas transfer line (capillary)<br />

4 Quadrupole mass spectrometer<br />

<strong>B2</strong>.26


PPM 422 Plasma Process Monitor<br />

Residual Gas and Process Gas Analyzers<br />

PPM 422 Plasma Process Monitor<br />

User Advantages<br />

♦ Detection of neutral particles and of positive and negative ions from<br />

the plasma<br />

♦ Energy analysis of neutral particles and of positive and negative ions<br />

<strong>B2</strong><br />

♦ Measurement of radicals<br />

♦ End point detection of plasma processes<br />

♦ Large dynamic range<br />

♦ High measuring speed<br />

The PPM 422 is a differentially pumped mass spectrometer unit with<br />

integrated energy analyzer for measuring neutral particles, positive and<br />

negative ions, as well as for energy analysis of ions and neutral particles<br />

in plasma processes.<br />

The extraction orifice is located near the plasma. It can be floating or<br />

biased. Directly behind the extraction orifice, there is a lens and the ion<br />

source with 2 filaments, followed by a lens and the energy analyzer. An<br />

additional lens focuses the ions into the mass filter. The mass filter, the ion<br />

source, the lens system, the energy analyzer, and the deflection unit are<br />

isolated to ground and may be biased up to 500 V.<br />

The PPM is operated with the Balzers Quadstar TM software package<br />

specially optimized for this application.<br />

1 Turbo pump<br />

2 Secondary electron<br />

multiplier SEM<br />

3 Deflection unit<br />

4 Quadrupole<br />

mass filter<br />

5 Extraction orifice<br />

6 Safety shield<br />

against arcing<br />

7 Entrance lens<br />

8 Ion source<br />

9 Transfer lens<br />

10 Energy analyzer<br />

Mass spectrum of positive ions<br />

Mass spectra of positive ions from a plasma reveal detailed information of the various species<br />

contained in a plasma, and therefore allow an insight into plasma chemistry. The basis for<br />

reactive ion etching is the conversion of the material to be removed into volatile reaction products<br />

which can be pumped away. An example is the etching of tungsten in SF6 plasma where metallic<br />

tungsten is converted into WF6. This reaction product can be recognized in the mass spectrum<br />

by means of the various dissociation products (WF5+, WF4+, WF3+, WF2+).<br />

Mass spectrum of negative ions<br />

Negative ions are a major component in a plasma with electro-negative species like fluorine,<br />

chlorine, oxygen or hydrogen. In certain plasma processes like plasma polymerization, the<br />

negative ions play a key role, which is partly due to the very long residence time of negative ions<br />

in the glow region. Therefore, detection of negative ions is highly desirable. The figure shows<br />

a mass spectrum of negative ions from a SF6 plasma in the mass range 100-200 amu.<br />

Besides the peaks due to the etch gas SF6, one can recognize various peak groups related<br />

to the etched molybdenum.<br />

Note: Contact the sales office nearest you for ordering information.<br />

<strong>B2</strong>.27


Residual Gas and Process Gas Analyzers<br />

Composer® Gas Composition Controller<br />

Composer ® Gas Composition Controller<br />

Composer ¨ Gas Composition Controller offers a simple and reliable way to<br />

measure and control the composition of binary gas combinations to a level<br />

of precision unavailable before now.<br />

How do you verify that precursor / dopant delivery<br />

is stable throughout your structure growth?<br />

Composer can measure and control the ratio of a variety of binary gasses.<br />

Its wide pressure range (70 to 1000 Torr) and high sensitivity (for example,<br />

its ability to measure 0.00011% of TMIn in H2), make Composer an<br />

indispensable tool for semiconductor applications, in both R & D and<br />

production environments, as well as for many industrial processes using<br />

binary gas mixtures.<br />

Accurately Determines Precursor /<br />

Carrier Gas Ratios<br />

Composer consists of two main components: an acoustic cell transducer<br />

and a controller. Based on the principle that sound velocity varies with gas<br />

composition, Composer determines the composition of a binary gas mixture<br />

inside the transducerÕs acoustic chamber by measuring the speed of sound<br />

waves through the chamber.<br />

Unprecedented Sensitivity and Reliability<br />

Our resonance measurement technique enables a frequency resolution of<br />

0.1 Hz, equivalent to 0.00011% of TMIn (TriMethylIndium) in H2. This is<br />

about 10 times better than the resolution of acoustic time-of-flight techniques.<br />

The resonance measurement technique also allows operation to pressures<br />

as low as 70 Torr. Again much better than acoustic time-of-flight techniques.<br />

Composer may allow your old reactor to build the latest devices.<br />

Easy to Calibrate<br />

The transducer has no consumable parts, is easy to calibrate, and is<br />

highly stable.<br />

Composer is calibrated by simply purging the transducer cell with pure<br />

carrier gas and pressing the Reference Zero button.<br />

Monitors and Controls the Gas Mixture<br />

Composer can be set up simply to monitor gas composition, allowing the<br />

operator to alter the flow of gas through the bubbler to correct the<br />

concentration as needed. The system can also be configured to maintain or<br />

vary the concentration automatically. For applications with very high flow<br />

rates, a portion of the gas can be sampled.<br />

Provides Control of Precursor Fluence<br />

When set up for automatic control, Composer can control either concentration<br />

or bulk flow by feeding precision analog signals to the bubbler and/or<br />

carrier gas flow controllers. A PID or fuzzy logic control loop adjusts the<br />

precision analog signals to keep concentration or bulk flow at the desired<br />

set-point. Relays can also be made to open and close in accordance with<br />

user defined setpoints.<br />

Composer can be integrated into a reactorÕs control system using either<br />

digital or analog signals.<br />

Uses Source Material Efficiently<br />

As the amount of precursor in the bubbler decreases, Composer detects<br />

this change in precursor pick-up efficiency and increases the flow rate of<br />

carrier gas through the bubbler accordinglyÐminimizing transientsÐand<br />

using expensive source materials efficiently.<br />

Monitors Carrier Gas Flow Stability<br />

Composer can be used to verify that carrier gas flow is stable throughout<br />

and between process runs. The transducer is inherently stable and can<br />

be relied on to reproduce results day after dayÐfor the long haul.<br />

Bulk Flow or Concentration Control?<br />

Composer can control either bulk flow or concentration control. Composer<br />

may be configured to emulate the measurement and control features of<br />

existing instruments. This allows the easiest possible retrofit of the<br />

ComposerÕs superior performance into your overworked reactor.<br />

Or, choosing the concentration control configuration still provides dynamic<br />

flux control of precursors into your reactor, but with the additional benefit of<br />

total flow conservation. This advanced control scheme insures the sum of<br />

the bubbler and dilution (push) flow is absolutely constant.. Either way<br />

Composer is an easy choice.<br />

<strong>B2</strong>.28


Composer® Gas Composition Controller<br />

Residual Gas and Process Gas Analyzers<br />

Verifies That Lines are Completely Purged<br />

Composer can be used to verify that gas lines are completely purged<br />

ensuring the integrity of gas delivered to your process.<br />

It’s not just for MOCVD<br />

Composer is versatile enough to be used in many applications requiring<br />

precise measurement of binary gases.<br />

Choose What’s Right for Your Process<br />

The console comes in either an LCD or LED version. All parametric values<br />

can be entered through the front panel with the LCD console, while a<br />

computer interface is required for the LED model.<br />

The transducer can be ordered with elastomer seals, either Viton¨ or<br />

Kalrez¨; or with metal seals for use with hygroscopic materials.<br />

<strong>B2</strong><br />

Technical Data<br />

Operating Pressure Range<br />

Routine Overpressure Rating<br />

Maximum Transducer Pressure<br />

Temperature Range<br />

Gas Flow Range<br />

Temperature Stability<br />

Frequency Stability<br />

Sensitivity<br />

Reproducibility<br />

Sensor Body and Pipes<br />

Isolation Diaphragms<br />

Inlet / Outlet<br />

Leak Rate<br />

Measurement Rate<br />

Swept Volume<br />

Power<br />

Required:<br />

Optional:<br />

Composer® Gas Composition Controller<br />

70 to 1000 Torr; 9.3 to 133.3 kPa<br />

up to 1520 Torr, 202.7 kPa<br />

6200 Torr (826.6 kPa) Absolute; pressure over 6200 Torr may damage Transducer diaphragms<br />

Up to 65¡C (Transducer)<br />

Up to 1800 sccm<br />

Controlled within 0.1¡C<br />

Stable within 0.0045%<br />

0.00011% of TMIn in H 2<br />


Residual Gas and Process Gas Analyzers<br />

Composer® Gas Composition Controller<br />

Ordering Information Code-No. CP- ____ ____ ____ ____ ____ ____ ____ ____<br />

Base Unit<br />

Composer console with LED indicators<br />

Composer console with LCD display<br />

Composer console with LED and analog I/O option<br />

Composer console with LCD and analog I/O option<br />

1<br />

2<br />

3<br />

4<br />

Transducer<br />

Transducer system VITON ¨ seals<br />

Transducer system KALREZ¨ seals<br />

Transducer system Ni plated <strong>Inc</strong>onel¨ seals<br />

1<br />

2<br />

3<br />

Power Supply Package<br />

None<br />

80-250 VAC/4 ft. (1.2m) standard cable (standard plug)<br />

80-250 VAC/4 ft. (1.2m) standard cable (German plug)<br />

0<br />

1<br />

2<br />

Power Supply Cable Extension<br />

None<br />

15 ft. (4.5m) cable<br />

30 ft. (9m) cable<br />

Special length cable (10 ft. increments up to 100 ft.)<br />

0<br />

1<br />

2<br />

RS232 Communications Cable<br />

None<br />

15 ft. (4.5m) cable<br />

30 ft. (9m) cable<br />

Special length cable (10 ft. increments up to 100 ft.)<br />

0<br />

1<br />

2<br />

Composer / Transducer Interconnection Cable<br />

5 ft. (1.5m) cable<br />

10 ft. (3.0m) cable<br />

20 ft. (6.0m) cable<br />

Software Option<br />

None<br />

Monitor Software<br />

Rack Mount Kits<br />

None<br />

1 unit rack mount kit<br />

2 unit rack mount kit<br />

1<br />

2<br />

3<br />

0<br />

1<br />

0<br />

1<br />

2<br />

<strong>B2</strong>.30


TWare32 TM for Windows ® 95/98/NT/2000<br />

Residual Gas and Process Gas Analyzers<br />

TWare32 TM<br />

for Windows ® 95/98/NT/2000<br />

Collect and Display RGA Data With<br />

Unmatched Convenience<br />

Not all RGA applications require all the latest features (and the complex<br />

software screens needed to control them). TWare32ª gives you all the<br />

popular RGA functionsÐmonitoring, leak detection, recipe-controlled<br />

operation and tuning/calibrationÐin a simplified system thatÕs easier and<br />

faster to use.<br />

<strong>B2</strong><br />

Right from the start, youÕll notice how well thought out TWare32 is. ItÕs<br />

preconfigured for typical process monitoring, immediately ready to show<br />

a bar graph and trend display of commonly monitored gases such as<br />

hydrogen, water vapor, nitrogen, oxygen, argon and carbon dioxide.<br />

You can also easily customize TWare32 using the wizard-guided<br />

recipe editor.<br />

TWare32 is easy and fast to use. We kept it simple by focusing on the RGA<br />

functions people use most. The intelligent user interface lets you access<br />

data with fewer keystrokes and mouse clicks. Behind this elegant simplicity,<br />

youÕll find state-of-the-art software that runs on Windows¨ NT platforms, as<br />

well as Windows 95, 98 and 2000.<br />

TWare32 helps you get the most out of your Transpector RGAs, including<br />

the original Transpector, XPR, XPR2 and Transpector 2 models, as well as<br />

the CIS2 and Preclude.<br />

If you only need to operate one Transpector, the single-sensor version of<br />

TWare32 is a cost-effective solution. With the multisensor version, youÕll be<br />

able to control a network of various types of Transpectors from a single<br />

computer. You wonÕt need to find a slot for an RS485 board either, since the<br />

new TCA485 Transpector Communications Adapter plugs right onto the<br />

back of your PC using an available RS232 port.<br />

Features at a Glance<br />

♦ New simple design makes it easy to do basic gas analysis functions<br />

♦ Works with Windows 95/98/NT/2000<br />

♦ Use with all Transpector RGAs<br />

♦ Single sensor and multisensor versions<br />

♦ New TCA485 Transpector Communications Adapter plugs onto back<br />

of computer, eliminates need for internal RS485 board<br />

<strong>B2</strong>.31


Residual Gas and Process Gas Analyzers TWare32 TM for Windows ® 95/98/NT/2000<br />

Monitor Mode<br />

TWare32 can be configured to capture all data, all the time, while<br />

simultaneously displaying it in the optimum format for viewing. Displays<br />

may be analog, bar, trend, partial pressure and up to 30 selected peaks<br />

over any mass range. The File Open function lets you scroll through all data<br />

to quickly find what youÕre looking for. Data can also be exported to a<br />

spreadsheet program, greatly enhancing post-process analysis.<br />

D<br />

E<br />

A<br />

Three graphs permit simultaneous viewing<br />

of total pressure (top), user-selected masses<br />

over time (middle) and full scan capabilities<br />

(bottom). Masses and lines are color<br />

coordinated.<br />

A<br />

C<br />

F<br />

B<br />

B<br />

While all data from the selected scan range<br />

is stored at all times, the display remains<br />

uncluttered since only the masses youÕve<br />

selected are displayed.<br />

C<br />

Moving the cursor to a specific time<br />

automatically freezes the scan and displays<br />

the appropriate data.<br />

D<br />

This pull-down menu makes it easy to switch<br />

between sensors.<br />

E<br />

Frequently used keys such as filament<br />

emission, EM, start/stop, freeze, change<br />

mode, and increment/decrement stored<br />

data files are always available.<br />

F<br />

Checking the Selected Peaks box<br />

immediately changes the bottom display<br />

from full spectrum scanning to only the<br />

masses youÕve selected. This provides<br />

data faster.<br />

I<br />

H<br />

G<br />

This pull-down menu makes it easy to run a<br />

recent recipe.<br />

H<br />

You can quickly switch between the major<br />

modes (monitor, run, leak and tune) with these<br />

buttons or the right-hand mouse button.<br />

I<br />

A standard Windows-style toolbar lets you<br />

quickly close, open, create a recipe, take a<br />

snapshot of data, print files, and get complete<br />

online help.<br />

G<br />

<strong>B2</strong>.32


TWare32 TM for Windows® 95/98/NT/2000<br />

Residual Gas and Process Gas Analyzers<br />

Leak Check Mode<br />

D<br />

The full-range thermometer-type display,<br />

trend chart and audible tone output help<br />

you pinpoint leaks quickly and easily.<br />

B<br />

A<br />

B<br />

All modes show ÒrealÓ time.<br />

Warning and alarm levels can be set<br />

automatically and modified manually.<br />

<strong>B2</strong><br />

C<br />

C<br />

D<br />

Simultaneously view time-trend,<br />

thermometer-type and total<br />

pressure displays.<br />

Leak Check features include<br />

programmable mass, scan time (dwell),<br />

start/stop, sound and full-screen display.<br />

A<br />

A<br />

B<br />

Tune Mode<br />

ÒCalibrateÓ automatically adjusts the<br />

multiplier voltage and sensor sensitivity<br />

to achieve a desired value, ensuring<br />

measurement consistency, reliability and<br />

repeatability. ÒTuneÓ allows the user to<br />

adjust mass resolution or mass position.<br />

D<br />

A<br />

B<br />

These buttons make it easy to store and<br />

recall tuning parameters and display<br />

markers that aid in positioning peaks and<br />

adjusting resolutions.<br />

Tune using up to 10 masses<br />

(two shown).<br />

C<br />

C<br />

C<br />

Mass position and resolution can be<br />

tuned automatically or adjusted manually<br />

with these buttons.<br />

D<br />

Parameters for each sensor can be<br />

adjusted to optimize performance.<br />

<strong>B2</strong>.33


Residual Gas and Process Gas Analyzers<br />

TWare32 TM for Windows ® 95/98/NT/2000<br />

Easily Create Custom Recipes<br />

Recipe Editor<br />

This wizard makes it easy to create or edit a customized recipe for your<br />

particular application. It guides you step by step, asking for only the<br />

necessary information. For advanced users, a tab-style recipe editor lets<br />

you quickly jump to the parameters of interest.<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F<br />

Description Screen:<br />

Sensor State Screen:<br />

Spectrum Screen:<br />

Collection Parameters Screen:<br />

Scheduler Screen:<br />

Finish Screen:<br />

Here you can name the recipe, add a description, and specify whether data should be collected for the<br />

full spectrum or selected peaks.<br />

Select the emission and EM initial and end states.<br />

Select scanning parameters and trend display masses. TWare32 will estimate the scan duration.<br />

Select the scanning interval and the way you want the data to be saved.<br />

Set the start and stop conditions, and number of scans.<br />

View a summary of your recipe information, and save it as a recipe file. If there are any errors, the ÒbackÓ button<br />

makes it easy to go back and make changes.<br />

F<br />

D<br />

E<br />

C<br />

B<br />

A<br />

<strong>B2</strong>.34


TWare32 TM for Windows ® 95/98/NT/2000<br />

Residual Gas and Process Gas Analyzers<br />

Technical Data<br />

TWare 32 for Windows® 95/98/NT/2000<br />

SPECIFICATIONS<br />

Transpector Models Supported<br />

Communications Interface<br />

Communications Baud Rate<br />

Maximum Communications Cable Length<br />

All Transpectors, including Transpector, Transpector 2, Transpector AGM, Transpector CIS,<br />

Transpector XPR, Transpector XPR2, CIS2 and Preclude<br />

RS232 or RS485 via TCA485<br />

RS232 Ñ User Selectable (4800 or 9600 (default))<br />

RS485 Ñ 57,600<br />

RS232 Ñ 30.5 meters (100 feet)<br />

RS485 Ñ 305 meters (1000 feet)<br />

<strong>B2</strong><br />

COMPUTER SYSTEM REQUIREMENTS<br />

Minimum specifications for<br />

operating 1 or 2 Transpectors<br />

Minimum specifications for<br />

operating 3 or more Transpectors<br />

Processor Pentium I Pentium II<br />

Processor Speed 166 MHz or greater 233 MHz or greater<br />

RAM 32 MB or greater 64 MB or greater<br />

Hard Disk Space for Loading TWare32 5 MB or greater 5 MB or greater<br />

Hard Disk Space for Data Storage 500 MB or greater 500 MB or greater<br />

Monitor (Desktop) 14" SVGA or greater 14" SVGA or greater<br />

Monitor Resolution 800 x 600 or greater 800 x 600 or greater<br />

Serial Port One RS232 port for single or One RS232 port for single or<br />

multi with TCA485<br />

multi with TCA485<br />

Operating System Windows NT 4.0 or greater, Windows NT 4.0 or greater,<br />

Windows 95, or Windows 98, or Windows 2000 Windows 95, or Windows 98, or Windows 2000<br />

Ordering Information<br />

TWare32 Ñ Single (Diskette)<br />

TWare32 Ñ Multi (Diskette)<br />

TCA485 (U.S. Version)<br />

TCA485 (German Version)<br />

TCA485 (Japanese Version)<br />

TCA485 (U.K. Version)<br />

Code No.<br />

911-339-G1<br />

911-339-G2<br />

911-600-G2<br />

911-600-G3<br />

911-600-G4<br />

911-600-G5<br />

TWare32 User Guide 074-334<br />

TWare32 Cleanroom User Guide<br />

074-334CR<br />

<strong>B2</strong>.35


Residual Gas and Process Gas Analyzers<br />

Pressure Converters<br />

Pressure Converters<br />

General<br />

Gas analysis applications involving gas pressures too high for direct<br />

exposure to the quadrupole sensor (pressures greater than 1 x 10 -4 mbar)<br />

require a pressure converter to reduce the pressure and keep the sensor<br />

at high vacuum. With a pressure converter, the quadrupole sensor may be<br />

used for such high-pressure applications as sputtering, vacuum furnace<br />

analysis, and analysis of laser gas.<br />

Pressure converters use orifices and/or capillaries to reduce the partial<br />

pressure of each gas-mixture component by a fixed proportion without<br />

mass discrimination.<br />

An orifice, a small disk with a defined hole, acts as a conductance limitation.<br />

When both the volume and the high vacuum pump speed are constant, the<br />

orifice hole size determines the pressure at the quadrupole sensor. Orifices<br />

are available in various sizes to cover various pressure ranges.<br />

High vacuum<br />

10 -5 Torr (mbar)<br />

1 10 100 760 1500 Torr<br />

1.3 13.3 133 1000 2000 mbar<br />

10 Torr<br />

Single Inlet or Dual Inlets allow sampling via<br />

orifice(s) with approximately one decade of<br />

sampling range per orifice. Standard orifices are<br />

10mT, 100mT, 1T, 10T and 100T.<br />

Single Inlet<br />

10 Torr<br />

Dual Inlet<br />

For high pressure sampling, a high pressure<br />

by-pass can be used for pulling the sample to<br />

the RGA to improve the response time.<br />

Dual Inlet with High Pressure By-pass<br />

100 Torr<br />

IPC-2A has the full conductance of a wide open<br />

valve for UHV sampling and a single orifice for<br />

high pressure sampling.<br />

IPC 2A<br />

10 Torr<br />

The atmospheric capillary sampler uses two<br />

stages (a capillary and an orifice) to reduce the<br />

pressure from atmosphere to high vacuum<br />

where the RGA can analyze the sample.<br />

100 Torr<br />

Atmospheric sampler<br />

2 atmospheres<br />

<strong>B2</strong>.36


IPC400 Pumping Packages<br />

Residual Gas and Process Gas Analyzers<br />

IPC400 Pumping Packages<br />

The IPC400 pumping packages extend the sampling range of the<br />

Transpector Gas Analysis System. These dry pumping packages are small,<br />

lightweight and portable. Combined with any standard open ion source<br />

Transpector, they can sample any process from two atmospheres to high<br />

vacuum.<br />

Typical Applications<br />

The IPC400 pumping system has the flexibility to work with most high<br />

pressure applications such as:<br />

♦ RTP, typically at atmosphere<br />

♦ LP CVD<br />

♦ CVD<br />

♦ Some Etch applications<br />

♦ High pressure PVD such as IMP<br />

♦ 300 mm applications such as Degas modules<br />

♦ Industrial applications<br />

Flexibility<br />

The IPC400 is available in corrosive or non-corrosive pumping packages<br />

and various inlet designs for installation in any orientation. The inlet options<br />

are:<br />

♦ The proven IPC-2A Pressure Converter (manual)<br />

♦ New manual single orifice inlet, manual or electropneumatic versions, for<br />

applications with one pressure range<br />

♦ Dual inlets from the high end CIS2 design Ð These include various<br />

process connections (CF40, KF40 and KF25) in an in-line orientation<br />

♦ Dual inlets with a high pressure by-pass for process pressures greater<br />

than 5 Torr (improves response time)<br />

♦ Multi-capillary inlet Ð for applications from 100 Torr to two atmospheres<br />

Features<br />

The IPC400 Pumping System has an integrated compound pump which<br />

allows interlocking the RGA simple. The 24 v DC diaphragm pump is small<br />

and lightweight and can be used worldwide. The IPC400 controller provides<br />

for valve operation and a single start / stop button. A new line of cleanroom<br />

compatible heaters is also controlled via the controller. These single<br />

temperature 150 o C heaters provide uniform heating for cleaning the vacuum<br />

surfaces as well as the RGA.<br />

Design Your Own System<br />

The IPC400 combined with the reliable Compact FC or FC/EM Transpector<br />

2 provides the smallest package. Yet, the IPC400 can be matched with any<br />

High Performance Transpector 2 to cover a mass range up to 300 AMU.<br />

By simply choosing the appropriate RGA for your budget or application, you<br />

will have a powerful sampling system designed for monitoring contaminants<br />

down to the 100 ppm level.<br />

<strong>B2</strong><br />

<strong>B2</strong>.37


Residual Gas and Process Gas Analyzers<br />

IPC400 Pumping Packages<br />

Technical Data<br />

IPC400 Pumping Packages<br />

Ultimate pressure<br />

Inlet pressure<br />

Available Inlets:<br />

IPC-2A Manual version w/heater<br />

IPC-2A Orifices Available:<br />

Torr (mbar)<br />

mbar<br />

Torr (mbar)<br />

< 2 x 10 -8<br />

Inlet Dependent<br />

10 mTorr (1.3 x 10 -2 mbar), 150 mTorr (2 x 10 -1 mbar),<br />

1 Torr (1.3 mbar), 10 Torr (13 mbar)<br />

Single Orifice Inlet (Manual or Electropneumatic versions)<br />

Dual Inlet, In line, KF25 process connection with heater<br />

Dual Inlet, In line, KF25 process connection<br />

with high pressure by-pass with heater<br />

Dual Inlet, In line, KF40 process connection with heater<br />

Dual Inlet, In line, KF 40 process connection<br />

with high pressure by-pass with heater<br />

Dual Inlet, In line, CF40 process connection with heater<br />

Dual Inlet, In line, CF 40 process connection<br />

with high pressure by-pass with heater<br />

Single and Dual Inlet Orifices Available:<br />

Atmospheric Inlet - Multi-capillary with inlet heater<br />

(no capillary heater)<br />

Atmospheric Inlet Capillaries Available:<br />

Process connection flange<br />

Inlet valve control<br />

Pumping system: (standard)<br />

(corrosive)<br />

IPC400 controller<br />

IPC400 remote capabilities<br />

IPC400 power<br />

IPC400 operating temperature<br />

Relative humidity<br />

Heating jackets<br />

Compressed air (valve operation)<br />

Nitrogen (compound pump purge)<br />

No orifice (for pressures less than 1 mTorr)<br />

10 mTorr (1.3 x 10 -2 mbar), 100 mTorr (1.3 x 10 -1 mbar),<br />

1 Torr (1.3 mbar), 10 Torr (13 mbar) and 100 Torr (133 mbar)<br />

1.5 meters and 3 meters<br />

Inlet Dependent - KF25, KF40, CF40 (dual inlet),<br />

1/4Ó MVCR (single inlet) and 1/16Ó OD capillary (atm inlet)<br />

Manual using IPC400 controller<br />

ATH 30+ with leak tight dry diaphragm pump<br />

ATH 30C with leak tight dry diaphragm pump<br />

Interlocks RGA filament and pumping system, single start / stop button,<br />

manual control of inlet valves, 24V power for complete system<br />

Remote Start / Stop TTL signal<br />

Remote Inlet Valve TTL signals (3)<br />

Switchable: 100/120 VAC or 220/240 VAC<br />

20 o C to 50 o C<br />

< 80%<br />

Fixed single temperature Ð 150 o C<br />

Required Ð 70-110 psig (5.8 - 8.6 bar)<br />

Required for corrosive pumping system -<br />

15 psig (1.3 bar) of dry nitrogen<br />

Note: Corrosive version comes with a regulator to allow 70-110 psig of dry nitrogen to be used for both the valve control and nitrogen purge.<br />

Note: Contact the sales office nearest you for ordering information.<br />

<strong>B2</strong>.38


B3<br />

Thin Film Metrology<br />

Sensor System


Thin Film Metrology Sensor System<br />

Contents<br />

Products<br />

LES1200 Thin Film Metrology Sensor System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.3<br />

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.5<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.5<br />

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.6<br />

OES 1200 Optical Emission Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.7<br />

Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.9<br />

B3.2


LES1200<br />

Thin Film Metrology Sensor System<br />

LES1200 Thin Film Metrology Sensor System<br />

Flexible Enough to Be Used Many Ways<br />

Whether developing a new process, decreasing the number of test wafers<br />

in the fab, or increasing yield on a small-volume production run, the LES1200<br />

easily adapts to your needs.<br />

Streamline Production<br />

The LES1200 monitors every product wafer, detecting process flaws as they occur.<br />

Enhance Overall Equipment Effectiveness<br />

Semiconductor manufacturing tools are only processing product wafers 30%<br />

to 40% of the time. As wafer size increases, feature size decreases, and the<br />

cost of production rises, minimizing unproductive time becomes more<br />

important than ever. One way to do this is through more comprehensive in<br />

situ monitoring from a wafer-state sensor that uses full wafer imaging, so<br />

your process can be better understood and controlled, and problems can<br />

be detected earlier.<br />

In Situ Process Monitoring and Control<br />

The LES1200 Thin Film Metrology Sensor combines the best of established<br />

sensor technology, including interferometry, reflectometry, and optical<br />

emission, with advanced analysis software. This results in unique capabilities<br />

that significantly impact the cost, quality, and economics of IC manufacturing.<br />

Rate, Uniformity and Endpoint<br />

for Every Wafer<br />

The LES1200 provides real-time determination of endpoint, as well as rate<br />

and uniformity, over the entire wafer surfaceÑon every product waferÑ<br />

reducing the number of monitor wafers required and the number of product<br />

wafers scrapped due to undetected problems. Used in both plasma etching<br />

and deposition processes to visualize wafer processing and directly<br />

measure rate and uniformity, the LES1200 Thin Film Metrology Sensor<br />

expedites process development, transfer to production, and enables rapid<br />

scaling up to larger diameter wafers and smaller feature sizes.<br />

The LES1200 pays for itself in a matter of months by significantly<br />

enhancing equipment productivity. It provides data for SPC, increases<br />

throughput, streamlines equipment maintenance, and saves time. And<br />

because one PC can control up to four independent sensor modules,<br />

per-chamber cost is minimized.<br />

This smart sensor monitors every product wafer, in situ. Process flaws are<br />

detected as they occurÑwith fewer expensive, time consuming test wafers,<br />

and before expensive additional processing steps. Because it uses signals<br />

from over 180,000 independent points on the wafer (current measurements<br />

are from 1 to 50 points), the LES1200 is very robust in production applications.<br />

Its measurements remain accurate and reliable regardless of wafer<br />

placement, underlying topography, patterns, etc.<br />

The LES1200 can be used to gather data for SPC or for advanced process<br />

control. Preventive maintenance can be scheduled based on actual<br />

equipment performance. Equipment requalification takes less time and<br />

consumes fewer wafers.<br />

Simplify Development<br />

The LES1200 provides immediate feedback, allowing rapid determination<br />

of the effect of process parameters on process performance. Quantitative<br />

measurements are available within seconds, instead of the minutes or<br />

hours previously required. This significantly decreases both the time and<br />

materials needed for process development.<br />

Speed Up Process Transfer<br />

The same sensor can be used for both development and production.<br />

This simplifies process transfer and allows accumulated knowledge to be<br />

used for improving productivity.<br />

A Fully Integrated System<br />

The LES1200 consists of up to four computer controlled CCD-based sensors,<br />

filters, optics, and software. Each sensor head is mounted directly onto a<br />

semiconductor etching or deposition tool (wherever there is a clear view of the<br />

wafer). The LES1200 also incorporates communication with the tool to receive<br />

recipe IDs and to provide a real time endpoint signal (thereby decreasing<br />

operator intervention), and with the factory defect management database to<br />

provide measurements for SPC. The software combines a field proven<br />

analysis engine with the advanced features of Windows NT 4.0. Fifteen signal<br />

processing algorithms, including optical emission, interferometry, and<br />

reflectometry analysis, yield a wealth of information about the process.<br />

Each sensor can be independently operated in either manual mode or recipe<br />

mode. In manual mode, the software allows complete control, useful when an<br />

in-depth analysis of each wafer is required, such as during process<br />

development or equipment troubleshooting. In recipe mode, wafers are<br />

monitored automaticallyÐÐ simplifying operation and reducing or eliminating<br />

operator intervention.<br />

B3<br />

B3.3


Thin Film Metrology Sensor System<br />

LES1200<br />

System Components<br />

♦ PC computer (minimum Pentium or equivalent processor)<br />

♦ PCI multi-sensor control board for up to four sensor heads<br />

♦ Software for data acquisition, control and analysis<br />

♦ Remote, pixel-memory-mapped CCD head(s)<br />

♦ Control daughter board(s)<br />

♦ Imaging optics<br />

Options<br />

♦ External light source<br />

♦ TR1200 Trench Metrology Sensor head<br />

♦ Tool communication interface and software<br />

Installation Requirements<br />

♦ Optical access to the wafer via a viewpoint at an angle of less than 60¡<br />

from wafer normal (larger angles can usually be accommodated)<br />

♦ Clear view of the region of interest on the wafer during processing<br />

Sensor Platform System<br />

Sensor Platform:<br />

♦ FabGuard software<br />

♦ PCI sensor control board<br />

Add Ð one or more Thin Film or Trench Metrology sensor heads<br />

Add Ð one computer control system<br />

Add Ð communications package (optional)<br />

two days installation and training<br />

one year technical support and updates<br />

(software and documentation)<br />

LES1200 Thin Film Metrology<br />

Sensor Head<br />

♦ Software for data acquisition, control and analysis<br />

♦ Remote, pixel-memory mapped CCD head<br />

♦ Control daughter board<br />

♦ Bi-directional digital cable<br />

♦ Single focal length lens 2<br />

♦ Two narrow bandpass filters 2<br />

♦ Mount for sensor head<br />

OR<br />

TR1200 Trench Metrology Sensor Head 1<br />

♦ Software for data acquisition, control and analysis<br />

♦ Laser head<br />

♦ Beam expansion and re-focusing optics<br />

♦ Laser-line bandpass filter<br />

♦ Neutral density filter<br />

♦ Remote, pixel-memory mapped CCD head<br />

♦ Control daughter board<br />

♦ Bi-directional digital cable<br />

♦ Mount for sensor head<br />

1 632.8mn HeNe or 543.5nm HeNe laser standard; other lasers optional.<br />

2 Focal length/wavelength options; application dependent.<br />

B3.4


LES1200<br />

Thin Film Metrology Sensor System<br />

Ordering Information SPSC -____ ____ ____ ____ ____ ____ ____<br />

Sensor platform<br />

1st sensor head:<br />

None<br />

LES1200 Thin Film Metrology Sensor Head<br />

TR1200 Trench Metrology Sensor Head<br />

2nd sensor head:<br />

None<br />

LES1200 Thin Film Metrology Sensor Head<br />

TR1200 Trench Metrology Sensor Head<br />

3rd sensor head:<br />

None<br />

LES1200 Thin Film Metrology Sensor Head<br />

TR1200 Trench Metrology Sensor Head<br />

4th sensor head:<br />

None<br />

LES1200 Thin Film Metrology Sensor Head<br />

TR1200 Trench Metrology Sensor Head<br />

Computer option:<br />

None (set-up fee for customer supplied computers)<br />

COMP-D desktop computer<br />

Standard configuration for system with one sensor 1<br />

300 Mhz Pentium II with 128MB RAM; PCI and ISA bus;<br />

SCSI fast controller, PCI bus; 4GB fast SCSI hard disk;<br />

SCSI CD-ROM; 4-8GB DAT SCSI tape drive & backup<br />

software; video card 1280x1024x256, 4MB memory,<br />

PCI bus; 17" monitor; trackball or mouse;<br />

Windows NT 4.0 workstation; screen capture software<br />

COMP-I industrial computer<br />

Typical configuration is similar to Desktop with<br />

the following additions: heavy duty, rack-mount<br />

industrial chassis; backplane with 6 ISA, 6 PCI,<br />

1 CPU slots; 300w power supply.<br />

Communications package:<br />

None<br />

Special<br />

Maximum rate<br />

Minimum rate<br />

Accuracy<br />

Maximum film thickness (typical)<br />

Minimum film thickness<br />

Technical Data<br />

Maximum data acquisition rate<br />

Minimum open area (applies to etching only)<br />

CCD spectral range<br />

Cable length<br />

Sensor space requirement<br />

Sensor weight<br />

1<br />

0<br />

1<br />

2<br />

0<br />

1<br />

2<br />

0<br />

1<br />

2<br />

0<br />

1<br />

2<br />

0<br />

1<br />

2<br />

0<br />

1 1 Additional RAM and/or additional CPU(s) may be required for a system with more than one<br />

sensor; larger hard drives may also be recommended.<br />

LES1200<br />

polysilicon 130,000 /min<br />

oxide 300,000 /min<br />

20 /min<br />

1% - 2%<br />

polysilicon 15,000<br />

oxide 50,000<br />

polysilicon 700<br />

oxide 1200<br />

25 Hz<br />

5%<br />

400 -1100 nm (down to 220 nm with UV modifications)<br />

10M standard<br />

approximately 70 mm x 100 mm x 70 mm (including mounting bracket)<br />


Thin Film Metrology Sensor System<br />

LES1200<br />

Ordering Information<br />

Additional lens<br />

3.5 mm<br />

3.6 mm<br />

4.8 mm<br />

6.0 mm<br />

8.0 mm<br />

12 mm<br />

16 mm<br />

25 mm<br />

50 mm<br />

75 mm<br />

Additional bandwidth wavelength filters-short<br />

436 nm<br />

486 nm<br />

535 nm<br />

543.5 nm<br />

610 nm<br />

620 nm<br />

632.8 nm<br />

656 nm<br />

740 nm<br />

780 nm<br />

Additional bandwidth wavelength filters-long<br />

436 nm<br />

486 nm<br />

535 nm<br />

543.5 nm<br />

610 nm<br />

620 nm<br />

632.8 nm<br />

656 nm<br />

740 nm<br />

780 nm<br />

Neutral density filters for TR1200 sensors<br />

1%<br />

3%<br />

10%<br />

30%<br />

Beam steering mirror for TR1200 sensors<br />

Polarizer kit<br />

Computer options<br />

Ethernet¨ network card<br />

Token ring network card<br />

System options<br />

IO-1200-B standalone basic i/o<br />

FabGuard analysis software<br />

Options and Accessories<br />

Part Number<br />

763-410<br />

763-411<br />

763-412<br />

763-413<br />

763-414<br />

763-415<br />

763-416<br />

763-417<br />

763-418<br />

763-419<br />

763-420<br />

763-421<br />

763-422<br />

763-423<br />

763-424<br />

763-425<br />

763-426<br />

763-427<br />

763-428<br />

763-429<br />

763-440<br />

763-441<br />

763-442<br />

763-443<br />

763-444<br />

763-445<br />

763-446<br />

763-447<br />

763-448<br />

763-449<br />

763-460<br />

763-461<br />

763-462<br />

763-463<br />

763-465<br />

763-710-G1<br />

763-470<br />

763-471<br />

763-480<br />

921-030-G2<br />

B3.6


OES1200 Optical Emission Sensor<br />

Thin Film Metrology Sensor System<br />

OES1200 Optical Emission Sensor<br />

Reliably Detect Endpoint in<br />

Low Open Area Etch Processing<br />

As device densities continue to increase, etched area continues to<br />

decrease, especially in critical contact and via processes. Endpoint<br />

detection is therefore becoming more difficult just as reliably detecting<br />

endpoint becomes more critical to process yield.<br />

Stopping the etch process based on time works only if the etch rate is<br />

absolutely stable and all incoming wafers are the same. Unfortunately,<br />

this is often not the case.<br />

The OES1200 Optical Emission Sensor brings precise endpoint detection<br />

to contact and via oxide etching, even for open areas less than one percent.<br />

B3<br />

Advanced Hardware and Software Permit<br />

Detection of Very Subtle Changes<br />

How the OES1200<br />

Optical Emission Sensor Works<br />

The OES1200 is an ultraviolet/visible light spectrometer. It is linked to an<br />

etch chamber with a fiberoptic cable.<br />

A grating disperses all wavelengths of light from the plasma between 200<br />

nm and 700 nm to different positions along a detector consisting of 512<br />

light-sensitive pixels in a linear array. Each pixel corresponds to a different<br />

wavelength of light.<br />

Multiple Applications<br />

While the OES1200Õs major strength is for low open area applications, it is<br />

flexible enough to be used for:<br />

♦ High open area endpoint detection<br />

♦ Chamber clean endpoint detection<br />

♦ Process development<br />

Endpoint is reached as material on a wafer surface is completely removed<br />

and a different, underlying material is exposed. Transition from one layer to<br />

the next can be identified by changes in plasma emission characteristics<br />

resulting from changes in process gas consumption and product generation.<br />

These plasma emission changes can be very subtle, sometimes<br />

indistinguishable from background noise, since they are caused only by<br />

reactions occurring in the unmasked portion of the waferÑless than one<br />

percent in some applications. The OES1200 reliably detects these changes<br />

by examining optical emission over many wavelengths.<br />

Correlated Analysis Techniques<br />

Enhance Signal-to-Noise Ratio<br />

Recording the full spectrum of optical emission during the etching process is<br />

only the first step in determining endpoint. The OES1200 software performs<br />

a variety of advanced multivariate statistical analyses on the detectorÕs<br />

output. These analyses effectively amplify the signal without amplifying<br />

noise. The result is reliable endpoint detection.<br />

♦ Plasma diagnostics<br />

B3.7


Thin Film Metrology Sensor System<br />

OES1200 Optical Emission Sensor<br />

B3.8


OES1200 Optical Emission Sensor<br />

Thin Film Metrology Sensor System<br />

OES1200 Optical Emission Sensor<br />

Features at a Glance<br />

♦ Reliably determines endpoint in low open area etch applications, thereby<br />

improving yields<br />

♦ Operates under the FabGuardª sensor system, which can operate a<br />

variety of sensors and control the production tool using a single PC<br />

♦ Runs continuously and automatically without user intervention<br />

Components<br />

FabGuardª software for data acquisition, control, analysis, and<br />

database management:<br />

♦ OES1200 sensor<br />

♦ Fiberoptic cable<br />

♦ System installation<br />

♦ Electronic and hard copies of User Guide<br />

♦ User training<br />

Minimum computer control system for data acquisition and analysis:<br />

♦ PC-compatible Pentium II 300 MHz CPU<br />

♦ 128 MB memory<br />

♦ 4 GB SCSI hard drive<br />

♦ 1280 x 1024, 256-color graphics and 17" monitor<br />

♦ PCI and ISA bus<br />

♦ Windows NT 4.0<br />

Options<br />

♦ Tool and/or host communication interface and software<br />

♦ Multistation software license<br />

♦ Extended service contract<br />

Installation Requirements<br />

Optical access to the plasma via a viewport; an angle of 90¡ to the<br />

wafer surface is usually best.<br />

B3<br />

Spectral range<br />

Resolution<br />

Technical Data<br />

OES1200<br />

200 Ð700 nm<br />

2 nm<br />

Number of pixels 512<br />

Maximum data acquisition rate<br />

Exposure time<br />

20 Hz<br />

10 ms to 10 sec.<br />

Maximum # of sensors per computer 4<br />

Minimum % open area detectable<br />

> 0.1% (depending on process chemistry and other related process factors)<br />

B3.9


Thin Film Deposition<br />

Controllers and Monitors<br />

B4


Thin Film Deposition Controllers and Monitors<br />

Contents<br />

General<br />

Thin Film Deposition Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.3<br />

Products<br />

XTC/2, XTC/C Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.4<br />

XTM/2 Thin Film Deposition Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.6<br />

IC/5 Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.8<br />

Sentinel¨ III Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.18<br />

Accessories<br />

Oscillators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.12<br />

Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.12<br />

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.13<br />

Quartz Crystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.17<br />

Applications and Accessories<br />

Controller<br />

XTC/2<br />

XTC/C<br />

XTM/2<br />

IC/5<br />

Sentinel¨ III<br />

Application<br />

Ion beam method<br />

◆<br />

Thermal evaporation method<br />

Sputtering method<br />

Accessories<br />

Oscillators<br />

Oscillator packages<br />

Connection cables<br />

Feedthroughs<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆<br />

Sensors<br />

Standard<br />

Sputter<br />

Compact<br />

UHV(bakeable)<br />

Dual<br />

CrystalSix<br />

EIES<br />

Sentinel¨ III<br />

Application<br />

Microwave sputtering processes<br />

◆<br />

Thermal thin film systems<br />

High vacuum systems<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

UHV systems<br />

Diode sputtering processes<br />

Accessories<br />

Shutter assemblies<br />

Control valves<br />

◆<br />

◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆<br />

B4.2


General<br />

Thin Film Deposition Controllers and Monitors<br />

Thin Film Deposition Controllers<br />

Controller<br />

Vacuum Feedthrough<br />

Oscillator<br />

Water<br />

and air<br />

Components for the production of thin films<br />

Introduction<br />

Crystal sensor<br />

Vacuum system<br />

Quartz <br />

monitor <br />

crystal<br />

However simple or complex your process, INFICON has a thin film<br />

deposition controller to meet your needs. All models use ModeLock, our<br />

revolutionary, patented measurement system, making them the most<br />

precise, most advanced controllers available.<br />

A controller, oscillator assembly, vacuum feedthrough, crystal sensor<br />

and crystals are necessary to produce thin films in new installations.<br />

Fewer components are required when upgrading existing systems.<br />

Unsurpassed Performance<br />

ModeLock provides crystal frequency information with precision<br />

unobtainable from conventional active oscillator systems. This precision,<br />

combined with control algorithms tailored to your deposition process,<br />

provides unsurpassed performance for long crystal life, low-rate<br />

depositions, and overall rate control.<br />

ModeLockÕs extension of crystal life is especially impressive. For some<br />

materials this system increases crystal life by nearly 100%.<br />

We call our system ModeLock because it virtually eliminates Òmode<br />

hopping,Ó a failure to maintain crystal oscillation at the fundamental<br />

frequency. ModeLock offers a single-measurement resolution of 0.005 Ð<br />

even while measuring at ten times per second. This kind of precision means<br />

smoother rate control Ð especially important at low rates of deposition.<br />

How ModeLock Works<br />

Conventional measurement uses the quartz monitor crystal to control the<br />

oscillator circuit. As the electrical characteristics of the crystal change<br />

during deposition, the oscillator circuit becomes less stable, eventually<br />

ÒhoppingÓ to another resonant frequency or failing completely.<br />

ModeLock is faster, more powerful and more precise. It continually tests<br />

and analyzes the phase/frequency relationship of the monitor crystal.<br />

ModeLock generates a precise frequency and applies it to the crystal.<br />

It then analyzes the returned phase and frequency information, makes<br />

comparisons, and computes the new resonant frequency. The entire<br />

process occurs thousands of times per second, yet distinguishes resonant<br />

frequencies 0.0055 Hz apart.<br />

ModeLockÕs intelligent link between monitor crystal and instrument<br />

enhances crystal performance. ItÕs the fastest available measurement<br />

system, providing the highest precision and freedom from mode hopping.<br />

You enjoy improved yield, throughput, and quality.<br />

Extending Crystal Life in<br />

Sputtering Processes<br />

All controllers come with INFICONÕs RateWatcher ¨ feature, which provides<br />

long-term rate control for in-line or load-locked sputtering processes.<br />

RateWatcher ¨ takes advantage of a sputtering sourceÕs short-term stability<br />

by sampling the deposition rate periodically. In a cycle that may repeat<br />

indefinitely, RateWatcher ¨ opens a shutter on the sensor, exposes it to<br />

the deposition source, adjusts the power to achieve the desired deposition<br />

rate, recloses the shutter, then holds power at the adjusted level.<br />

This sampling approach greatly extends the life of the crystal, allowing<br />

automatic correction of rate changes due to cathode wear.<br />

Security Times Six<br />

All INFICON deposition controllers can be equipped with the optional,<br />

patented CrystalSix TM sensor, which holds six crystals. Whenever one crystal<br />

becomes unstable or fails, the deposition controller signals the CrystalSix to<br />

automatically sequence to the next crystal for uninterrupted control.<br />

Because ModeLock nearly doubles the life of each crystal, the CrystalSix<br />

sensor lets you deposit without interruptions up to twelve times as long as a<br />

conventional single-crystal system, significantly enhancing process security.<br />

B4<br />

B4.3


Thin Film Deposition Controllers and Monitors<br />

XTC/2, XTC/C Thin Film Deposition Controller<br />

XTC/2, XTC/C Thin Film Deposition Controller<br />

XTC/2 thin film deposition controller<br />

Advantages<br />

XTC/C thin film deposition controller<br />

♦ Exclusive ModeLock measurement for controlling the deposition rate of<br />

thin films Ð especially valuable in low deposition rate film production<br />

♦ Eliminates frequency mode hopping<br />

♦ Extends crystal life<br />

♦ Two control signals for the source<br />

♦ Operates two sensors<br />

♦ Economical alternative to more complex deposition controllers<br />

♦ Controllable via RS232C computer interface (standard) or via IEEE488<br />

interface (optional)<br />

♦ Saves rack space<br />

♦ <strong>Inc</strong>ludes RateWatcher¨ for extended crystal life Ð provides long-term rate<br />

control for in-line and load-locked sputtering processes<br />

♦ Easy-to-read LCD display (XTC/2 only)<br />

♦ Light-saving mode (Bulb Save) extends the display life<br />

♦ 8 separate input functions<br />

♦ 12 relay output functions<br />

♦ Up to 8 controllable crucible positions<br />

♦ Chart recorder output signal selectable for power, deviation of deposition<br />

rate, and deposition rate or film thickness<br />

♦ Adaptable to different sources and power supplies<br />

♦ Base unit for measurement and control without additional display and<br />

keyboard (XTC/C)<br />

Typical Applications<br />

♦ Control of a one to three layer<br />

process with the ability to choose<br />

among 9 stored thin films<br />

♦ Economical deposition control<br />

for less complex processes<br />

Dimensional drawing for the XTC/2 and XTC/C<br />

Ordering Information<br />

Order through our feature/option part number ordering system for a control unit configured with all features and options installed.<br />

Contact INFICON for details. Base unit includes RS232C communication. Only one Òadditional computer communications moduleÓ can be added to the control unit.<br />

Note: A complete deposition control system requires 5 components: a controller, an oscillator package, a vacuum feedthrough, a crystal sensor, and crystals.<br />

Existing installations may only require individual components.<br />

B4.4<br />

Ordering Information Code-No. XTC/2 or XTC/C – _____ _____ _____ _____ _____<br />

Base unit<br />

XTC/2, XTC/C, 115 V<br />

XTC/2, XTC/C, 230 V<br />

Additional computer communications module<br />

None (RS232C only)<br />

IEEE488 GPIB parallel<br />

Remote hand-held power controller<br />

None<br />

Hand-held power controller<br />

Rack mount kits<br />

None<br />

For 1 unit<br />

For 2 units<br />

Optional crystals (only available for the XTC/2)<br />

None 0<br />

One box gold crystals (10 crystals/box) 1<br />

Five boxes gold crystals (10 crystals/box) 2<br />

Ten boxes gold crystals (10 crystals/box) 3<br />

One box silver crystals (10 crystals/box) 4<br />

Five boxes silver crystals (10 crystals/box) 5<br />

Ten boxes silver crystals (10 crystals/box) 6<br />

1<br />

2<br />

1<br />

2<br />

0<br />

1<br />

0<br />

1<br />

2


XTC/2, XTC/C Thin Film Deposition Controller Thin Film Deposition Controllers and Monitors<br />

Technical Data<br />

XTC/2<br />

Thin Film Deposition Controller<br />

XTC/C<br />

Crystal range and precision<br />

Resolution for film thickness and deposition rate*<br />

MHz<br />

6.0 to 5.0 ± .05 Hz (per 250 ms sample)<br />

0.0617 (per 250 ms sample)<br />

Thickness accuracy %<br />

0.5<br />

Measurement frequency<br />

Source control voltage<br />

Number of sources<br />

Output resolution<br />

Update rate, max.<br />

Inputs<br />

Outputs<br />

Internal inputs/outputs<br />

Hz<br />

V<br />

Bit<br />

Hz<br />

4<br />

0 to ± 10<br />

2<br />

15 over the full range (10 V)<br />

4<br />

8 defined TTL/CMOS logic compatible or closure to ground<br />

12 single pole closing contacts (relays), 2.5 A at 120 V (100 VA)<br />

not applicable<br />

Display type **<br />

Thickness resolution **<br />

Rate resolution **<br />

4x multiplexed LCD display<br />

8 x LED, no display<br />

1<br />

0.1 for 1 to 99.9 /s / 1 for 100 to 999 /s<br />

B4<br />

Operation<br />

Power requirements<br />

90 to 132 V AC or 180 to 264 V AC, 47 to 63 Hz, 25 VA<br />

Operating temperature ¡C<br />

0 to 50<br />

Max. frequency shift for the oscillator<br />

Process data memory<br />

Thin film programs<br />

Process layers<br />

Hardware interface<br />

Sensors<br />

Single<br />

Dual<br />

CrystalSix<br />

Crucible positions<br />

Weight<br />

Dimensions (H x W x D)<br />

MHz<br />

lbs. / kg<br />

in. / mm<br />

1.0<br />

9<br />

3<br />

2<br />

1<br />

2<br />

8<br />

5.95 / 2.7<br />

3.47 x 7.92 x 11.9 / 89 x 203 x 305<br />

* Material density = 1.0; Z ratio = 1.0; quartz frequency = 6 MHz ** Applies only to XTC/2; the XTC/C has LED displays /S/M = Angstrom/second/measurement<br />

Ordering Information<br />

Hand-held power controller<br />

Allows remote control of deposition power levels while the controller is in manual mode.<br />

Hand-held power control module plugs into the control unitÕs front panel.<br />

Unit rack mount kits<br />

Provides all required materials to mount the control unit in a standard rack.<br />

Control units are half-rack in width. Two units can be mounted side-by-side in one standard rack width.<br />

Choose the appropriate kit for the number and configuration of units to be mounted.<br />

1 unit rack mount kit<br />

2 unit rack mount kit<br />

IEEE488 computer communications module<br />

A plug-in module that provides complete computer interface capability utilizing the IEEE488 industry protocols.<br />

XTC/2 and XTC/C instruction manual (one is provided with each unit)<br />

Accessories and Spare Parts<br />

Part Number<br />

755-262-G1<br />

757-212-G1<br />

757-212-G2<br />

757-122-G2<br />

074-183<br />

B4.5


Thin Film Deposition Controllers and Monitors<br />

XTM/2 Thin Film Deposition Monitor<br />

XTM/2 Thin Film Deposition Monitor<br />

♦ Operate in ÒdepositÓ or ÒetchÓ modes<br />

♦ Saves rack space<br />

♦ Simple operation<br />

♦ ÒOperateÓ and ÒProgrammingÓ modes<br />

♦ Select settings for etch mode, chart recorder output ranges and<br />

restricting access to parameters via rear-mounted configuration switches<br />

♦ Stores programmed data<br />

♦ Four fixed function relays (ON/OFF)<br />

Advantages<br />

♦ Exclusive ModeLock measurement for monitoring thin film deposition<br />

rate Ð especially valuable for low deposition rate film production<br />

♦ Eliminates frequency mode hopping<br />

♦ Extends crystal life<br />

♦ More cost-effective than conventional Òactive oscillatorÓ units<br />

♦ Improved resolution of 0.01 angstroms when multiple measurement<br />

averaging is selected<br />

♦ Select units of measurement (angstrom, gram, hertz) for a direct<br />

readout (when applied to non-traditional applications such as corrosion<br />

and contamination studies)<br />

♦ Control via the RS232C computer interface (standard) or via the<br />

IEEE488 interface (optional)<br />

♦ Five fixed input functions, selectable via TTL signals<br />

Typical<br />

Applications<br />

♦ Monitor any single-layer<br />

deposition process and<br />

select among 9 thin<br />

films stored in memory<br />

♦ Measure removal rate<br />

and film thickness in<br />

etch mode<br />

♦ Special applications,<br />

such as corrosion<br />

and contaminationcause<br />

investigation<br />

Displayed unit of measurement<br />

Type of measurement Rate Film thickness<br />

Thickness /s k<br />

Mass ng/s or µg/s µg or mg<br />

Frequency n.a. Hz<br />

Dimensional drawing for the XTM/2<br />

Ordering Information Code-No. XTM/2 – _____ _____ _____ _____<br />

Base unit<br />

XTM/2, 115 V<br />

XTM/2, 230 V<br />

Additional computer communications module<br />

None (only RS232C)<br />

IEEE488 GPIB parallel<br />

Rack mount kits<br />

None<br />

For 1 unit<br />

For 2 units<br />

1<br />

2<br />

1<br />

2<br />

0<br />

1<br />

2<br />

Optional crystals (only available for the XTM/2)<br />

None 0<br />

One box gold crystals (10 crystals/box) 1<br />

Five boxes gold crystals (10 crystals/box) 2<br />

Ten boxes gold crystals (10 crystals/box) 3<br />

One box silver crystals (10 crystals/box) 4<br />

Five boxes silver crystals (10 crystals/box) 5<br />

Ten boxes silver crystals (10 crystals/box) 6<br />

Ordering Information Ð Order through our feature/option part number ordering system for a control unit configured with all features and options installed.<br />

Contact INFICON for details. Base unit includes RS232C communication. Only one Òadditional computer communications moduleÓ can be added to the control unit.<br />

Note: A complete deposition control system requires 5 components: a controller, an oscillator package, a vacuum feedthrough, a crystal sensor, and crystals.<br />

Existing installations may only require individual components.<br />

B4.6


XTM/2 Thin Film Deposition Monitor<br />

Thin Film Deposition Controllers and Monitors<br />

Technical Data<br />

Measurement data<br />

Crystal range and precision<br />

MHz<br />

Resolution for film thickness<br />

and deposition rate *<br />

Thickness accuracy %<br />

Measurements per second<br />

Averaging of the measurements<br />

Operating modes<br />

Display type<br />

Thickness resolution<br />

Rate resolution**<br />

Alternative units of measurement<br />

Update rate<br />

Process variables<br />

Memory<br />

Chart recorder output<br />

Voltage<br />

V<br />

Resolution<br />

Update rate<br />

Hz<br />

Functions<br />

Max. load<br />

kOhm<br />

Inputs<br />

TTL<br />

Outputs<br />

I/O Sample rate<br />

Hz<br />

Hardware interface<br />

Sensor<br />

Sub D<br />

Inputs<br />

Sub D<br />

Outputs<br />

Sub D<br />

Communication<br />

Chart recorder<br />

Power supply<br />

V<br />

Operating temperature ¡C<br />

Weight<br />

lbs. / kg<br />

Dimensions (W x H x D)<br />

in. / mm<br />

Hz<br />

XTM/2 Thin Film Deposition Monitor<br />

6.0 to 5.0 ± 0.1 Hz (per 250 ms sample)<br />

0.123 (per 250 ms sample)<br />

0.5<br />

4<br />

selectable 1 /4, 1, 4 or 16 seconds<br />

deposition and etching<br />

2 x multiplexed LCD display<br />

1<br />

0.01, 0.02, 0.05 /s for 0 to 9.99 /s (dependent on averaging) 0.1 /s for 10 to 99.9 /s, 1 for 100 to 999 /s<br />

µg, mg (mass) Hz (frequency)<br />

1<br />

9 sets 6 variables per set<br />

0 to ± 10<br />

13 bit over the full range (one bit is reserved for the sign)<br />

4<br />

Rate or film thickness or mass<br />

2.0<br />

5<br />

4 single pole closing contacts (relays), 2.5 A at 120 V (100 VA)<br />

4<br />

15 pin<br />

25 pin<br />

9 pin<br />

RS232C as standard (IEEE488 optional)<br />

BNC<br />

90 to 132 or 180 to 264, 49 to 61 Hz 25 Hz, 25 VA<br />

0 to 50<br />

5.95 / 2.7<br />

3.47 x 7.92 x 11.9 / 89 x 203 x 305<br />

B4<br />

* Material density = 1.0; Z ratio = 1.0; quartz frequency = 6 MHz<br />

** Alternative units of measurement; these are scaled accordingly. Resolution can only be improved through averaging.<br />

IEEE488 computer communications module<br />

Ordering Information<br />

Plug-in module that provides complete interface capability utilizing the IEEE488 industry standard protocols.<br />

Unit rack mount kits<br />

Provides all required materials to mount the control units into a standard rack.<br />

The control units are 1 /2 rack in width. Two units can be mounted side by side in one standard rack width.<br />

Choose the appropriate kit for the number and configuration of units to be mounted.<br />

Kit for 1 unit<br />

Kit for 2 units<br />

XTM/2 instruction manual (one is provided with each unit)<br />

Accessories and Spare Parts<br />

Part Number<br />

757-122-G2<br />

757-212-G1<br />

757-212-G2<br />

074-186<br />

B4.7


Thin Film Deposition Controllers and Monitors<br />

IC/5 Thin Film Deposition Controller<br />

IC/5 Thin Film Deposition Controller<br />

Typical Applications<br />

♦ Multi-source deposition<br />

♦ Flexible control<br />

♦ Coordination of processes between pump system, valves, substrate<br />

heater, substrate drive and selected deposition process<br />

Advantages<br />

♦ ModeLock measurement system for superior rate control, and longer<br />

crystal life<br />

♦ Extensive logic and process control capabilities, including 100<br />

programmable logic statements; 20 counters and 20 timers;<br />

I/O relay boards providing up to 24 relay outputs, 28 TTL inputs and<br />

14 TTL outputs<br />

♦ Dedicate the CrystalSix sensorÕs crystals to specific materials<br />

♦ Unique, multiple-sensor control<br />

♦ Six assignable analog outputs for source control or chart recorder<br />

outputs, including rate, thickness, and rate deviation<br />

♦ Optical and precision coating<br />

♦ Research, development, production<br />

♦ Precise measurement of film thickness in multi-layer systems<br />

Options<br />

♦ 3 1 / 2" disk drive<br />

♦ Off-line editing software<br />

♦ Microbalance measurement card to control low deposition rates of<br />

low-density materials<br />

♦ Extend input and output capacity with optional I/O cards<br />

♦ Generous on-board storage of process data and recipe files Ð up to 50<br />

processes and 250 total layers Ð with optional diskette drive for nearly<br />

unlimited storage<br />

♦ Data logging to remote communications port, printer port, or<br />

diskette drive<br />

♦ Codeposition<br />

♦ Auto Z function for accurate thickness measurement of layered or<br />

alloyed materials deposited onto a single crystal<br />

Dimensional drawing for the IC/5<br />

♦ RateWatcher feature provides long-term rate control for in-line or<br />

load-locked sputtering processes, or processes using a thermal<br />

resistive source<br />

♦ Standard RS232 computer interface or optional IEEE488 interface<br />

B4.8


IC/5 Thin Film Deposition Controller<br />

Thin Film Deposition Controllers and Monitors<br />

Technical Data<br />

Measurement data<br />

Crystal range and precision<br />

MHz<br />

Thickness & rate resolution *<br />

Thickness accuracy** %<br />

Measurement frequency<br />

Hz<br />

Display type<br />

Thickness resolution<br />

Rate resolution<br />

Source control outputs<br />

Voltage<br />

Resolution<br />

Max. update rate<br />

Chart recorder output***<br />

Inputs and outputs<br />

14 TTL inputs standard<br />

8 relays @ 120v (2.5 amp max, 100 VA) standard<br />

14 TTL inputs<br />

8 relays @ 120v (2.5 amp max, 100 VA) optional with<br />

one additional I/O card<br />

8 relays @ 120v (2.5 amp max, 100 VA) standard<br />

14 TTL outputs optional with 2nd additional I/O<br />

Logic statements<br />

V<br />

Hz<br />

IC/5 Thin Film Deposition Controller<br />

6.0 to 4.5 ± 0.047 Hz (per 100 ms sample)<br />

0.006 (per 100-msec sample)<br />

0.5<br />

10<br />

5"x9" (13 x 23 cm), CRT amber<br />

1<br />

0.1 /s for 0 to 99.9 /s / 1 /s for 100 to 999 /s<br />

up to 6<br />

0 to ± 10.0 / 0 to ± 5 / 0 to ± 2.5<br />

15 bit over the full range (10V)<br />

10<br />

0 to 10V<br />

760-162-G1<br />

760-162-G2<br />

100 fully programmable<br />

B4<br />

Power supply<br />

Weight<br />

Dimensions (W x H x D)<br />

V<br />

lbs. / kg<br />

in. / mm<br />

100 +10%, -15% VAC 50/60 Hz, 120 +10%, -10% VAC 50/60 Hz, 220 +15%, -10% VAC 50/60 Hz,<br />

240 +10%, -10% VAC 50/60 Hz<br />

29 / 13.2<br />

5.25 x 17.66 x 18.5 / 133 x 448 x 470<br />

* Material density = 1.0; Z ratio = 1.0; quartz frequency = 6 MHz<br />

** Varies according to process, value reflects typical accuracy.<br />

*** The IC/5 has 6 DAC outputs that can be selected as source control voltage outputs or chart recorder outputs.<br />

B4.9


Thin Film Deposition Controllers and Monitors<br />

IC/5 Thin Film Deposition Controller<br />

Ordering Information Code-No. IC/5 – ____ ____ ____ ____ ____ ____ ____ ____<br />

Base unit<br />

IC/5, 100 V, 50/60 Hz<br />

IC/5, 120 V, 50/60 Hz<br />

IC/5, 220 V, 50/60 Hz<br />

IC/5, 240 V, 50/60 Hz<br />

Sensor module (each module contains 2 sensor inputs)<br />

1 standard module (included with the base unit)<br />

2 standard modules<br />

3 standard modules<br />

4 standard modules<br />

1 microbalance module (replaces standard module)<br />

2 microbalance modules (replaces standard module)<br />

3 microbalance modules (replaces standard module)<br />

4 microbalance modules (replaces standard module)<br />

Additional computer communications module<br />

(RS232C is standard)<br />

None<br />

IEEE488 parallel<br />

I/O relay module (8 relay outputs, 14 TTL inputs)<br />

1 (included in the base unit)<br />

2<br />

Optional TTL relay module<br />

(8 relay outputs, 14 TTL outputs)<br />

None<br />

1<br />

Optional 3 1 /2" (1.44 Mb) disk drive<br />

None<br />

1<br />

Optional offline editor software<br />

None<br />

One<br />

Optional crystals<br />

None<br />

One box gold crystals (10 crystals/box)<br />

Five boxes gold crystals (10 crystals/box)<br />

Ten boxes gold crystals (10 crystals/box)<br />

One box silver crystals (10 crystals/box)<br />

Five boxes silver crystals (10 crystals/box)<br />

Ten boxes silver crystals (10 crystals/box)<br />

1<br />

2<br />

3<br />

4<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

1<br />

2<br />

1<br />

2<br />

1<br />

2<br />

1<br />

2<br />

0<br />

1<br />

0<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

Note: A complete deposition system needs 5 components: a base unit, an oscillator package, a vacuum feedthrough, a crystal sensor and crystals.<br />

In preexisting installations, only some of these components will be required.<br />

B4.10


IC/5 Thin Film Deposition Controller<br />

Thin Film Deposition Controllers and Monitors<br />

Ordering Information<br />

Sensor module<br />

Plug-in module for simultaneous connection of two sensors via sockets on the rear of the unit.<br />

Up to four such modules (for 8 sensors) may be installed in the IC/5.<br />

Microbalance module<br />

Plug-in module for simultaneous connection of two sensors via sockets on the rear of the unit. <strong>Inc</strong>orporates<br />

a highly stable reference oscillator. Up to four such modules (for 8 sensors) may be installed in the IC/5.<br />

IEEE488 computer communications module<br />

Plug-in module for operation in connection with standard industry protocols.<br />

I/O relay module<br />

Plug-in module with 8 programmable relay outputs and 14 TTL inputs. The IC/5 supports the operation<br />

of two I/O relay modules. One is included as standard with the base unit.<br />

TTL relay module<br />

Plug-in module with 8 programmable relay outputs and 14 TTL outputs.<br />

The IC/5 supports the operation of one TTL relay module.<br />

Disk drive kit<br />

Kit with a 3 1 /2", 1.44 Mb disk drive for storing process data and other data.<br />

Complete with all required hardware, cables and installation instructions for the IC/5.<br />

The IC/5 supports the operation of one disk drive.<br />

Replacement disk drive<br />

3 1 /2", 1.44 Mb disk drive for the IC/5. Only intended as a replacement for a disk drive already<br />

installed in the IC/5.<br />

Adapter kits<br />

Signal converter and cable kit for retrofitting an IC/5 to an already existing system, replacing:<br />

IC 6000 or<br />

IC/4 or IC/4 PLUS<br />

Adapter cable<br />

Cable kit for retrofitting an IC/5 to an already existing system, replacing:<br />

STC-200<br />

Others<br />

IC/5 offline software editor<br />

A software package for generating and editing of processes, for defining materials and the entry of all<br />

parameters for an IC/5 on a PC (DOS program, Windows compatible).<br />

IC/5 manual (one provided with each unit)<br />

Accessories and Spare Parts<br />

Part Number<br />

760-132-G1<br />

760-132-G2<br />

760-142-G2<br />

760-162-G1<br />

760-162-G2<br />

760-023-G2<br />

035-013<br />

600-1083-P1<br />

600-1084-P1<br />

600-1046-P1<br />

Contact Factory<br />

760-030-G1<br />

074-237<br />

B4<br />

B4.11


Thin Film Deposition Controllers and Monitors<br />

Oscillators and Feedthroughs<br />

Oscillators<br />

Ordering Information<br />

XTC/2, XTC/C, XTM/2 oscillator packages with connection cables<br />

15' oscillator package (4.5m)<br />

30' oscillator package (9.0m)<br />

50' oscillator package (15.24m)<br />

100' oscillator package (30m)<br />

IC/5 oscillator packages with connection cables<br />

15' oscillator package (4.5 m)<br />

30' oscillator package (9.0m)<br />

50' oscillator package (15.24m)<br />

100' oscillator package (30.0m)<br />

Spare parts and accessories<br />

Oscillators (oscillator only, no connecting cables)<br />

XTC/2, XTC/C, XTM/2 oscillator<br />

IC/5 oscillator<br />

XTC/2, XTC/C, XTM/2 connection cables<br />

6" cable, oscillator - vacuum feedthrough (15cm)<br />

15' cable, controller - oscillator (4.5m)<br />

30' cable, controller - oscillator (9.0m)<br />

50' cable, controller - oscillator (15.24m)<br />

100' cable, controller - oscillator (30.0m)<br />

IC/5 connection cables<br />

6" cable, oscillator - vacuum feedthrough (15cm)<br />

15' cable, controller - oscillator (4.5m)<br />

30' cable, controller - oscillator (9.0m)<br />

50' cable, controller - oscillator (15.24m)<br />

100' cable, controller - oscillator (30.0m)<br />

Part Number<br />

757-305-G15<br />

757-305-G30<br />

757-305-G50<br />

757-305-G100<br />

760-025-G15<br />

760-025-G30<br />

760-025-G50<br />

760-025-G100<br />

757-302-G1<br />

760-600-G1<br />

755-257-G6<br />

757-303-G15<br />

757-303-G30<br />

757-303-G50<br />

757-303-G100<br />

755-257-G6<br />

600-1039-G15<br />

600-1039-G30<br />

600-1039-G50<br />

600-1039-G100<br />

All oscillator packages include cable between controller and oscillator, oscillator and cable between oscillator and vacuum feedthrough.<br />

One oscillator package is required for each crystal sensor assembly, which is connected to the controller.<br />

Feedthroughs<br />

Each crystal sensor, except the UHV bakeable types, requires a vacuum feedthrough. INFICON supplies a variety of<br />

feedthroughs to meet the needs of each system, including feedthroughs for the dual sensor and shuttered single sensors.<br />

All feedthroughs are built of 304 type stainless steel to rigid performance standards and factory tested by INFICON<br />

to assure electrical and vacuum integrity to better than 10 -9 std. cc/sec. (1x10 -9 mbar). Air and water lines<br />

are 3 /16 in. (.48 cm) O.D.<br />

Ordering Information<br />

Standard 1" bolt hole mounting with VITON O-ring seal<br />

For 1 coaxial cable and 2 water tubes<br />

For 1 coaxial cable, 2 water tubes and one air tube for shutter<br />

Standard 2 3 /4" ConFlat¨ flange with copper gasket or VITON quad-ring gasket<br />

For 1 coaxial cable and 2 water tubes<br />

For 2 coaxial cables, 2 water tubes and one air tube for shutter<br />

Gaskets<br />

1" VITON O-ring for 1" bolt hole feedthroughs<br />

2 3 /4" VITON quad-ring gasket<br />

2 3 /4" copper gasket<br />

Part Number<br />

002-042<br />

750-030-G1<br />

002-043<br />

002-080<br />

070-237<br />

002-064<br />

012-328<br />

2 3 /4" ConFlat¨ = DN 40 CF<br />

B4.12


Sensors<br />

Thin Film Deposition Controllers and Monitors<br />

Sensors<br />

Sensor Options<br />

INFICON offers a range of six sensor heads to meet the requirements of<br />

any process application. Each sensor is designed and built by INFICON<br />

to assure unmatched quality and thermal performance.<br />

Sputter sensor 007-031<br />

Sputter Sensor<br />

INFICONÕs patented design is optimized for diode and magnetron sputtering<br />

processes. The only head with a rear-accessible crystal.<br />

Standard sensor 750-211-G1<br />

Standard Sensor<br />

A durable, stainless steel sensor for most thermal deposition systems.<br />

Compatible with both HV and UHV processes.<br />

UHV Bakeable Sensor<br />

Bakeable sensor 007-219<br />

Ideal for UHV applications, bakeable to 450¡C. The assembly is available<br />

in three standard lengths and includes sensor and ConFlat¨ feedthrough.<br />

Also available with an optional shutter assembly.<br />

B4<br />

Compact sensor 750-213-G1<br />

Compact Sensor<br />

Identical to the standard sensor, but with water tubes and coax connected<br />

to the rear of the sensor body.<br />

Optional Shutter Assembly<br />

Pneumatically operated shutter sensor assembly, available for standard,<br />

compact and dual sensor heads. Required for RateWatcher ¨ features.<br />

UHV sensor shutter is used for the sputtering sensor.<br />

Shutter assembly 750-210-G1<br />

Dual sensor 750-212-G2<br />

Dual Sensor<br />

Designed specifically for use with the CrystalSwitch feature. Features<br />

two independent sensor heads and a pneumatic shutter to shield the<br />

unused crystal.<br />

CrystalSix TM Sensor<br />

Patented six-crystal design.<br />

Automatically sequences to the<br />

next crystal when the active<br />

crystal becomes unstable or fails,<br />

maintaining uninterrupted control.<br />

Works with the XTC/2, XTC/C, and CrystalSix Sensor 750-446-G1<br />

the IC/5. Requires no special<br />

vacuum port; all necessary connections are available on a single 1" or 2 3 /4"<br />

ConFlat ¨ flange vacuum feedthrough.<br />

B4.13


Thin Film Deposition Controllers and Monitors<br />

Sensors<br />

Technical Data<br />

Temperature, max. ¡C<br />

(for bake only; water flow<br />

required for actual<br />

deposition monitoring)<br />

Standard Sputtering Compact<br />

Sensor Sensor Sensor<br />

130* 105* 130*<br />

Dimensions (maximum envelope)<br />

Dimensions with shutter assembly<br />

Water tube and coax length<br />

Body and holder<br />

in. / cm<br />

in. / mm<br />

1.063" x 1.33" x .69" high 1.36" dia. x .47" high 1.11" x 1.06" x 1.06" high<br />

(2.7cm dia. x 3.4cm x 1.75cm high) (3.45cm dia. x 1.18cm high) (2.8cm x 2.7cm x 2.7cm high)<br />

1.67" x 2.15" x 1.95" high 1.36"dia. x 1.28" high 2.08" x 1.62" x 1.83" high<br />

(4.2cm dia. x 5.5cm x 5.0cm high) (3.45cm dia. x 3.25cm high) (5.3cm x 4.1cm x 4.6cm high)<br />

Standard 30 / 762 Standard 30 / 762 Standard 30 / 762<br />

Stainless steel 304 Gold plated beryllium-copper Stainless steel 304<br />

Bakeable Dual Shutter CrystalSix<br />

UHV Sensor Sensor Assembly<br />

Temperature, max. * ¡C<br />

(for bake only; water flow<br />

required for actual<br />

deposition monitoring)<br />

450¡C 130* 400 130*<br />

Dimensions (maximum envelope)<br />

Dimensions with shutter assembly<br />

Water tube and coax length<br />

Body and holder<br />

in. / mm<br />

1.35" x 1.38" x .94" high 1.06" x 2.20" x 0.69" high Varies with sensor 3.5" dia x 2.0" high<br />

(3.4cm x 3.5cm x 2.4cm high) (2.7cm x 5.6cm x 1.75cm high) (8.9cm dia. x 5.1cm high)<br />

1.46" x 1.37" x 1.21" high 1.54" x 2.20" x 1.95" high _ _<br />

(3.7cm x 3.5cm x 3.1cm high) (3.9cm x 5.6cm x 5.0cm high)<br />

Standard 29.7 / 750 Standard 29.7 / 762 Ð Standard 29.7 / 754<br />

Standard 19.81 / 503<br />

Standard 11.9 / 302<br />

Stainless steel 304 Stainless steel 304 Stainless steel 300 Stainless steel 304<br />

(plate, holders and<br />

material shield)<br />

aluminum body<br />

* A conservative maximum device temperature, limited by the properties of Teflon (PTFE) at higher temperatures in vacuum.<br />

In usage, the water cooling allows operation in significantly elevated environments without harmful effects.<br />

B4.14


Sensors<br />

Thin Film Deposition Controllers and Monitors<br />

Standard sensor Ð for use in thermal depositions.<br />

Standard sensor with shutter (requires 007-199 control valve).<br />

Ordering Information<br />

Sputtering sensor Ð for use in sputtering or thermal depositions.<br />

Compact sensor Ð for use in thermal depositions, with rear mounted water tubes<br />

and in-vacuum coaxial cable for vertical installation.<br />

Compact sensor with shutter (requires 007-199 control valve).<br />

UHV bakeable sensor - for ultra-high vacuum applications bakeable to 450¡C. Specified lengths are measured from the<br />

center of the crystal to the face of the feedthrough flange. Sensor includes an integral 2 3 /4" ConFlat¨ flange feedthrough.<br />

Consult factory for a special bakeable crystal holder for sputtering applications and special bakeable sensor lengths.<br />

11.7 in./30cm bakeable sensor<br />

19.5 in./50cm bakeable sensor<br />

29.6 in./76cm bakeable sensor<br />

11.7 in./30cm bakeable sensor with shutter (requires 007-199 control valve)<br />

19.5 in./50cm bakeable sensor with shutter (requires 007-199 control valve)<br />

29.6 in./76cm bakeable sensor with shutter (requires 007-199 control valve)<br />

Dual sensor Ð two independent crystals contained in one sensor. Specifically designed for use with CrystalSwitch,<br />

with self-contained pneumatic shutter. Requires two active sensor circuits (requires 007-199 control valve).<br />

CrystalSix multiple sensor Ð six crystals contained in one sensor. Specifically designed for use with<br />

CrystalSwitch, this sensor sequentially advances to the next available crystal (requires 007-199 control valve;<br />

the required flow restrictor is easily installed into this valve).<br />

Pneumatic shutter assembly Ð for Ònew styleÓ 750-211 standard, 750-213 compact or 750-212 dual.<br />

A complete shutter assembly that can be added to non-shuttered crystal sensors (requires 007-199 control valve).<br />

Pneumatic shutter assembly (sputtering) Ð a complete shutter assembly that can be added to non-shuttered<br />

sputtering sensors (requires 007-199 control valve).<br />

Pneumatic shutter actuator control valve Ð for use with all shutter assemblies. May be mounted to either<br />

2 3 /4" or 1" feedthrough. Bracket and tubing supplied. Requires 24 V, AC or DC.<br />

In-vacuum cable assembly - this cable connects the crystal sensor head to the vacuum feedthrough.<br />

These special lengths are replacements for our standard length 30.75 in. (78cm) cable.<br />

6 in./ 15.2cm<br />

12 in./ 30.5cm<br />

24 in./ 61.0cm<br />

36 in./ 91.4cm<br />

48 in./121.9cm<br />

60 in./152.4cm<br />

72 in./182.9cm<br />

Material director Ð used for codeposition processing.<br />

It reduces the influence of one material on the other during the measurements (crosstalk).<br />

The crystal holder is exchanged against this material director. *<br />

For 750-211 or 213 standard or compact sensors<br />

For bakeable sensor<br />

Sensor emulator<br />

A diagnostic tool with multiple connections for emulating all or part of the sensor-crystal circuit from the oscillator<br />

connection to the sensor head. (For use with standard, compact, and dual sensors, connects to any INFICON<br />

feedthrough or oscillator to verify electrical connection.)<br />

Sensors<br />

Part Number<br />

750-211-G1<br />

750-211-G2<br />

007-031<br />

750-213-G1<br />

750-213-G2<br />

007-219<br />

007-220<br />

007-221<br />

750-012-G1<br />

750-012-G2<br />

750-012-G3<br />

750-212-G2<br />

750-446-G1<br />

750-210-G1<br />

750-005-G1<br />

007-199<br />

321-039-G12<br />

007-252<br />

321-039-G11<br />

007-059<br />

007-061<br />

321-039-G13<br />

321-039-G14<br />

750-201-G1<br />

750-202-G1<br />

760-601-G1<br />

B4<br />

* Note: This material director can not be used with sensors while using the pneumatic shutter feature<br />

B4.15


Thin Film Deposition Controllers and Monitors<br />

Sensors<br />

Ordering Information<br />

Standard, compact and dual sensors<br />

Body assembly<br />

Standard<br />

Compact<br />

Dual<br />

Crystal holder<br />

For 750-211, 212 or 213 sensor assemblies<br />

For 007-205, 206, 216, 218, 237, and 750-040-G1 or G3 sensor assemblies<br />

Finger spring contact strip<br />

Pneumatic actuator kit<br />

Shutter<br />

Sputtering sensor<br />

Body assembly<br />

Front cover assembly<br />

Crystal holder<br />

CrystalSix sensor<br />

Cover, heat shield<br />

Crystal holder<br />

Pneumatic actuator kit<br />

Crystal holder extraction tool<br />

For all sensors listed above:<br />

In-vacuum cable, 30.75 in. / 78cm long<br />

Crystal snatcher<br />

Ceramic retainer<br />

Bakeable sensor<br />

Ceramic retainer<br />

Crystal holder<br />

Pneumatic actuator<br />

12 in. / 30.5cm<br />

20 in. / 50.8cm<br />

30 in. / 76.2cm<br />

Pneumatic actuator kit<br />

Shutter<br />

Accessories<br />

Part Number<br />

750-207-G1<br />

750-209-G1<br />

750-208-G1<br />

750-172-G1<br />

007-083<br />

750-171-P1<br />

750-128-G1<br />

750-216-G1<br />

007-048<br />

007-047<br />

007-049<br />

750-250-G1<br />

750-262-G1<br />

750-286-P2<br />

750-279-P1<br />

007-044<br />

008-007<br />

007-023<br />

007-064<br />

750-218-G1<br />

750-022-G5<br />

750-022-G6<br />

750-022-G7<br />

750-193-G1<br />

750-216-G1<br />

B4.16


Quartz Crystals<br />

Thin Film Deposition Controllers and Monitors<br />

Quartz Crystals<br />

The quality and longevity of the crystal used in the sensor head affect<br />

not only the accuracy of rate and thickness measurements, but also the<br />

successful completion of the process being controlled. INFICON quartz<br />

crystals offer proven quality and durability.<br />

Advantages<br />

♦ Plano-convex configuration suppresses unwanted modes for<br />

greater accuracy<br />

♦ AT-cut crystal orientation enhances stability over a wide range of<br />

operating temperatures<br />

♦ Adhesion underlayer improves electrode-to-crystal bonding for longer<br />

crystal reliability<br />

♦ Gold or silver electrode coating for maximum electrode life<br />

♦ 100% factory testing of each crystalÕs frequency and activity<br />

(series resistance)<br />

♦ Compatibility with all INFICON sensor heads and most other<br />

manufacturerÕs instruments<br />

♦ Clean room processing to avoid particulate contamination<br />

Technical Notes<br />

Silver-coated crystals are recommended for use with most dielectric<br />

coatings for better adhesion. Since silver tarnishes, gold should be<br />

used whenever practical.<br />

Discounts available for 50 or more packages.<br />

B4<br />

Technical Data<br />

Frequency<br />

Diameter<br />

Electrode<br />

Configuration<br />

MHz<br />

in/mm<br />

6 (5 MHz available)<br />

.550/14<br />

Gold or silver<br />

AT-cut plano-convex<br />

Ordering Information<br />

Silver-coated quartz, 6 MHz, 10 per package<br />

Gold-coated quartz, 6 MHz 10 per package<br />

Silver-coated quartz, 5 MHz, 10 per package<br />

Gold-coated quartz, 5 MHz 10 per package<br />

Part Number<br />

008-009-G10<br />

008-010-G10<br />

750-226-G2<br />

750-225-G2<br />

B4.17


Thin Film Deposition Controllers and Monitors<br />

Sentinel ® III Thin Film Deposition Controller<br />

Sentinel ® III Thin Film Deposition Controller<br />

The system can independently control simultaneous evaporation of<br />

elements from two separate sources as well as sequential evaporation of<br />

two elements with interfacial alloying between layers. Operators can also<br />

measure evaporation rates of two elements from one source while<br />

controlling the source power.<br />

Sentinel ¨ III can measure and control single-element depositions in<br />

continuous or batch operations while monitoring the level of background<br />

gas. In addition, it can measure the evaporation rate of fractionated<br />

elements from certain compounds and can even reject cross-channel<br />

interference in binary-alloy depositions.<br />

Sentinel¨ III is designed to meet demanding vacuum-deposition<br />

requirements. Using advanced Electron Impact Emission Spectroscopy<br />

(EIES), a technology pioneered by INFICON, the system offers precise<br />

control over MBE, UHV and HV processes as well as flexibility to meet<br />

specialized needs in both production and development environments.<br />

The light intensity of any material Ð the number of photons it emits Ð is<br />

directly proportional to its number density in the sensor. The important<br />

conclusion here is that light intensity can be used to measure evaporation<br />

rate. And that's precisely what the Sentinel¨ III does.<br />

Rate Control of Thin Film<br />

Superconductive Materials<br />

For high-vacuum processes that require the simultaneous evaporation of<br />

materials such as Y, Ba and Cu in 1:2:3 atomic ratios, the Sentinel¨ III can<br />

control individual deposition rates with proven reliability. By monitoring<br />

each evaporant's optical emission line, the Sentinel¨ III combines material<br />

selectivity with a sensitivity for the elements most frequently used in making<br />

superconductive thin films.<br />

Real-Time Feedback<br />

During the process cycle, critical information is displayed in real time,<br />

including thickness, source power, evaporation rate and rate deviation.<br />

Sentinel¨ III measures evaporation rates and corrects source power<br />

hundreds of times per minute.<br />

Flexible System Integration<br />

Internal and external I/0 displays provide programming flexibility for<br />

complete system integration. The RS232 communications interface, in both<br />

SECS II and lnficon formats, is standard; IEEE488 is available as an option.<br />

EIES Sensor<br />

Precision<br />

The Sentinel¨ III is a remarkably precise instrument. Its sensor, with a life<br />

exceeding 1,000 hours, offers rate sensitivity from 0.1 to 10,000 /sec.<br />

Innovative Approach to<br />

Challenging Applications<br />

The Sentinel¨ can monitor and control the vapor flux, phasing and ratio<br />

for two materials in alloy deposition. It can also control the evaporation<br />

of Group IV materials in MBE applications. Even when deposition rates<br />

are low over an extended period of time, as in MBE, when rates are<br />

high with large material accumulations, as in terminal and backside<br />

metallizations or web coating on thin, flexible substrates, the Sentinel ¨ III<br />

meets the challenge.<br />

Control System Components<br />

B4.18


Sentinel ® III Thin Film Deposition Controller<br />

Thin Film Deposition Controllers and Monitors<br />

Technical Data<br />

Optical measurement channels<br />

Control channels<br />

Crystal measurement (optional)<br />

Measurement/control interval<br />

Optical sensor<br />

Crystal sensor<br />

msec<br />

msec<br />

Sentinel ® III Control Unit and Sensor Control Unit (SCU)<br />

3<br />

2<br />

1<br />

125<br />

250<br />

I/0 SCAN interval msec<br />

250<br />

Display update interval<br />

Control output (2 channels)<br />

sec<br />

V<br />

1<br />

0 to -10 or 0 to -5<br />

2 channel thickness display k<br />

3 channel rate display /sec<br />

2 channel power display %<br />

Rate control resolution<br />

Analog recorder outputs<br />

Full scale calibration<br />

Remote inputs<br />

Activation<br />

Relay outputs<br />

Ratings<br />

Computer interfaces<br />

Data logging<br />

Power requirements<br />

/sec<br />

Operating temperature (non-vacuum comp) ¡C<br />

V<br />

0 to 999.9 Auto - ranged<br />

0.1 to 99.9<br />

1 to 999 Auto - ranged<br />

0 to 99<br />

0.1<br />

3 Channels showing rate<br />

0 to +10<br />

6 Fixed, 6 Programmable<br />

Contact Closure or 6 to 40 V AC/DC<br />

6 Fixed, 6 Programmable<br />

1amp/120 V Max.<br />

(Standard) RS232<br />

(Optional) IEEE488<br />

RS232<br />

100/120/220/240 Vac (+5, -10%), 50 - 60 Hz, 150 VA<br />

0-50<br />

B4<br />

Weight (shipping)<br />

lb/kg.<br />

75/34<br />

Technical Data<br />

Crystal sensor<br />

Usage<br />

Thickness accuracy<br />

Base frequency<br />

Optical filter changer filters (max)<br />

Operating voltages<br />

Fiber optics<br />

Feedthrough packages<br />

Optical discriminators<br />

Fixed wavelength filter<br />

GM200 monochromator<br />

Options<br />

1<br />

Calibration or Measurement<br />

±1% over useful life of crystal<br />

6 MHz<br />

4<br />

100/120 & 220/240 VAC 50/60 Hz 10 VA<br />

Standard Lengths, sensor to feedthrough 15", 30", & 45"<br />

2 3 /4" ConFlat¨, or 1" bolt<br />

See Price List for complete listing<br />

200 to 500nm wavelength manual adjustable<br />

. B4.19


Thin Film Deposition Controllers and Monitors<br />

Sentinel ® III Thin Film Deposition Controller<br />

Ordering Information<br />

Sentinel¨ III Single Material Controller<br />

Uses EIES sensor technology and provides complete automatic control of one material vacuum<br />

deposited processes<br />

Up to four materials may be controlled sequentially when used in conjunction with the automatic<br />

filter changer (IPN 753-002-G10)<br />

Input voltage factory set to 120 VAC, 50/60 Hz<br />

<strong>Inc</strong>ludes:<br />

Input voltage selectable, 100/120/220/240 VAC (+5; -10%)<br />

Control unit with CRT display<br />

Sensor control unit (SCU)<br />

Photomultiplier detector assembly (PMT)<br />

Cables 30' (9.1m) from control unit to SCU, 5' (1.5m) from SCU to feedthrough<br />

12/12 Input/output relay interface<br />

Source control output<br />

Analog output (rate)<br />

RS232 computer interface<br />

Ship kit, includes rack mount<br />

Sentinel¨ III instruction manual<br />

Requires one feedthrough package and either one narrowband optical filter or monochromator<br />

Automatic calibration feature requires one crystal sensor package and associated sensor<br />

shutter assembly<br />

Sentinel¨ Single Material Controller<br />

Same as above, except input voltage factory set to 240 VAC<br />

Sentinel¨ Two Material Controller<br />

Uses EIES sensor technology and provides complete automatic control of two materials,<br />

either sequential or codeposited vacuum processes<br />

Up to five materials may be controlled when used in conjunction with the automatic filter changer<br />

(IPN 753-002-G10)<br />

Input voltage factory set to 120 VAC, 50/60 Hz<br />

<strong>Inc</strong>ludes:<br />

Input voltage selectable, 100/120/220/240 VAC (+5, -10%)<br />

Control unit with CRT display<br />

Sensor control unit (SCU)<br />

2 Photomultiplier detector assemblies (PMT)<br />

Beam splitter<br />

Cables 30' (9.1m) from control unit to SCU, 5' (1.5m) from SCU to feedthrough<br />

12/12 Input/output relay interface<br />

Source control output<br />

Analog output (rate)<br />

RS232 computer interface<br />

Ship Kit, includes rack mount<br />

Sentinel¨ III instruction manual<br />

Requires one feedthrough package and either two narrowband optical filters or two monochromators<br />

Automatic calibration feature requires one crystal sensor package and associated sensor shutter assembly<br />

Sentinel¨ III Two Material Controller<br />

Same as above, except input voltage factory set to 240 VAC<br />

Options<br />

IEEE488 Computer Interface<br />

A plug-in module conforming to IEEE488 bus specifications, providing complete interface capability<br />

to system computer<br />

Filter Changer<br />

Will automatically select up to four filters for sequential processing of four different materials<br />

Narrowband filters must be ordered separately<br />

<strong>Inc</strong>ludes SCU interface card and cable<br />

(NOTE: Use PMT supplied with system)<br />

Deposition Controller<br />

Part Number<br />

753-002-G1<br />

753-002-G17<br />

753-002-G2<br />

753-002-G18<br />

017-432-G4<br />

753-002-G10<br />

B4.20


Sentinel ® III Thin Film Deposition Controller<br />

Thin Film Deposition Controllers and Monitors<br />

EIES Sensor and Feedthrough Packages,<br />

Rigid or Fiber Optics<br />

System installations require a feedthrough package that conforms to specific<br />

customer requirements. INFICON offers both 1" bolt and 2 3 /4" ConFlat¨<br />

flange mounting in either rigid or flexible optical transmission couplings.<br />

Each package has been designed for maximum customer flexibility.<br />

Technical Data<br />

EIES Sensor<br />

Specifications<br />

Sensitivity ([S+N]/S = 2)<br />

/sec Cu<br />

0.0025 (Specified Test)<br />

Operating pressure<br />

Maximum<br />

Recommended<br />

Filament life (typical)<br />

TORR<br />

TORR<br />

hr<br />

5 x 10 -4<br />


Thin Film Deposition Controllers and Monitors<br />

Sentinel ® III Thin Film Deposition Controller<br />

Ordering Information<br />

1" (2.54cm) Bolt Feedthrough and Sensor Package<br />

Package includes all in-vacuum components necessary for system installation.<br />

Maximum length from sensor to feedthroughs is 24" (61.0cm) and may be field modified for<br />

installations requiringshorter lengths. <strong>Inc</strong>ludes:<br />

EIES sensor<br />

20" (50.8cm) rigid optical coupling<br />

In-vacuum filament cable kit<br />

1" (2.54cm) bolt feedthrough<br />

2 3 /4" (NW35CF) Conflat¨ Feedthrough and Sensor Package<br />

Bakeable package (400¡C max) which includes all in-vacuum components necessary for system installation.<br />

Maximum length from feedthrough to sensor is 24" and may be field modified for installations requiring<br />

shorter lengths. <strong>Inc</strong>ludes:<br />

EIES sensor<br />

20" (50.8cm) rigid optical coupling<br />

In-vacuum filament cable kit<br />

2 3 /4" (NW35CF) Conflat copper gasket feedthrough<br />

EIES Sensor and<br />

Rigid Feedthrough<br />

Part Number<br />

753-002-G4<br />

753-002-G5<br />

EIES Sensor and Fiber Optic Feedthrough Packages<br />

Available in two sizes, with three standard lengths each. These packages allow installation in<br />

applications wherea direct line between sensor and feedthrough is not possible. Also for installations<br />

requiring distances of greater than 12" (30.5cm) between sensor and feedthrough, these packages<br />

improve the performance of the Sentinel ¨ III by increasing the transmission efficiency of the optical signal.<br />

1" (2.54cm) Bolt Feedthrough and Sensor Package for Fiber Optics includes:<br />

EIES sensor<br />

Fiber optic coupling<br />

In-vacuum filament cable<br />

1" (2.54cm) bolt fiber optic<br />

Packages are available in the following lengths from sensor to feedthrough:<br />

15" (38.1cm)<br />

30" (76.2cm)<br />

45" (114.3cm)<br />

2 3 /4"(NW35CF) Conflat¨ Feedthrough and Sensor Package for Fiber Optics includes:<br />

EIES sensor<br />

Fiber optic coupling<br />

In-vacuum filament cable kit<br />

2 3 /4" (NW35CF) Conflat fiber optic feedthrough<br />

Packages are available in the following lengths from sensor to feedthrough:<br />

15" (38.1cm)<br />

30" (76.2cm)<br />

45" (114.3cm)<br />

753-002-G6<br />

753-002-G7<br />

753-002-G8<br />

753-002-G11<br />

753-002-G12<br />

753-002-G13<br />

B4.22


Sentinel ® III Thin Film Deposition Controller<br />

Thin Film Deposition Controllers and Monitors<br />

Narrowband Filters<br />

Specific material selection is accomplished by the use of narrowband filters.<br />

INFICON offers a selection of optical discriminators to meet the needs of<br />

your process.<br />

Ordering Information<br />

Part Number<br />

Ordering Information<br />

Part Number<br />

Wavelength<br />

Wavelength<br />

Aluminum Al 3961<br />

011-302<br />

Molybdenum Mo 3133<br />

011-309<br />

Argon / Strontium Ar / Sr 4596<br />

011-339<br />

Nickel Ni 3415<br />

011-310<br />

Barium (1) Ba (1) 3072<br />

011-346<br />

Nitrogen N 2 3914<br />

011-340<br />

Barium (2) Ba (2) 4554<br />

011-348<br />

Oxygen 0 2 2594<br />

011-341<br />

Boron B 2496<br />

Cadmium Cd 3261<br />

Calcium Ca 4226<br />

011-601<br />

011-324<br />

011-600<br />

Palladium Pd 2455<br />

Platinum Pt 2659<br />

Rhenium Re 2275<br />

011-332<br />

011-343<br />

011-349<br />

B4<br />

Carbon Dioxide CO 2 2890<br />

011-337<br />

Samarium / Lanthanum Sm / La 4422<br />

011-347<br />

Chromium Cr 3605<br />

011-317<br />

Scandium Sc 4020<br />

011-330<br />

Copper Cu 3247<br />

011-306<br />

Silicon Si 2520<br />

011-327<br />

Erbium Er 4008<br />

011-328<br />

Silver Ag 3281<br />

011-301<br />

Gallium Ga 4170<br />

011-308<br />

Tantalum / Germanium Ta/Ge 2650<br />

011-338<br />

Gold (1) Au (1) 2676<br />

011-304<br />

Tin Sn 3175<br />

011-314<br />

Gold (2)/Cobalt Au (2) / Co 2428<br />

011-305<br />

Titanium (2) Ti (2) 3982<br />

011-331<br />

Helium He 5016<br />

011-342<br />

Tungsten W 2551<br />

011-335<br />

Indium In 4511<br />

011-326<br />

Uranium / Niobium U238 / Nb 3582<br />

011-318<br />

Iron Fe 3720<br />

011-307<br />

Vanadium V 3184<br />

011-329<br />

Lead / Titanium Pb / Ti 3637<br />

011-311<br />

Water H 2 0 3100<br />

011-319<br />

Manganese Mn 2798<br />

011-336<br />

Yttrium Y 4077<br />

011-321<br />

Zirconium / Hafnium Zr/Hf 2983<br />

011-345<br />

B4.23


Thin Film Deposition Controllers and Monitors<br />

Sentinel ® III Thin Film Deposition Controller<br />

Ordering Information<br />

Filter changer<br />

Will automatically select up to four filters for sequential processing of four different materials.<br />

Narrow band filters must be ordered separately <strong>Inc</strong>ludes SCU interface card and cable.<br />

(Note: Use PMT supplied with system.)<br />

GM-200 monochromator<br />

A compact 200mm f/4.0 double dispersion, grating instrument that is wavelength selectable from 180-750 nm.<br />

The gratings are blazed at 240nm and maintain high efficiency over the 200-500nm range of interest.<br />

The resolution is selectable to 1, 2, 3, 4 or 5nm for best performance for every process.<br />

The GM-200 is shipped complete with all optics for attachment between the feedthrough or beam splitter<br />

and photodetector.<br />

EIES sensor light shield kit<br />

The optical light shield is designed to fit over the EIES sensor to reduce extraneous light noise entering the sensor.<br />

It is used for some refractory metals and is customer installed.<br />

Scattered materials shield<br />

For applications in which substrates are RF etched prior to deposition. This field-installed retrofit kit provides<br />

an entrance and exit aperture that reduces the occurrence of secondary electron generation.<br />

Water cooled EIES sensor<br />

For high-vapor pressure materials (Cd, Zn, etc.)<br />

System Options<br />

Part Number<br />

753-002-G10<br />

011-219<br />

016-427-G1<br />

016-010-G1<br />

753-002-G15<br />

Spare Parts<br />

Part Number<br />

Sentinel¨ III control unit<br />

With video display RS232 interface, analog output and 12/12 I/0 relay interface. Input voltage factory set to 120 VAC<br />

Sensor control unit<br />

Will drive two EIES sensors and process three PMT output signals<br />

Photomultiplier detector assembly<br />

For Sentinel¨ III includes photomultiplier tube<br />

Photomultiplier detector assembly with cables<br />

Cable set includes photomultiplier tube, 5' (1.5m) signal cable and 5' (1.5m) high-voltage cable<br />

Replacement photomultiplier tube (for 016-350-G1 and 753-002-G9)<br />

I/0 Relay module<br />

Provides 12 input and 12 output interface capability<br />

Beam splitter<br />

EIES sensor assembly<br />

EIES sensor emitter adaptor<br />

Double ended sensor assembly<br />

1" (2.54cm) bolt feedthrough assembly<br />

2 3 /4" (NW35CF) conflat feedthrough assembly<br />

In-vacuum cable kit<br />

For EIES sensor<br />

High rate EIES sensor cover (Aperture opening: .43 x .18 in.)<br />

Standard EIES sensor cover (Aperture opening: .43 x .36 in.)<br />

Sentinel¨ III instruction manual<br />

753-003-G1<br />

753-200-G1<br />

016-350-G1<br />

753-002-G9<br />

009-139<br />

017-422-G2<br />

016-204-G1<br />

016-400-G2<br />

016-201-G1<br />

016-402-G1<br />

016-230-G2<br />

016-390-G1<br />

016-405-G1<br />

016-205-P1<br />

016-205-P2<br />

074-087<br />

B4.24


Leak Detectors<br />

Helium and Refrigerant<br />

B5


Leak Detectors<br />

Contents<br />

General<br />

Applications and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.3<br />

Leak Detection - Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.4<br />

Leak Detection Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.5<br />

Operating Principles of the INFICON Helium Leak Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . B5.7<br />

Products<br />

ULTRATEST UL 200 Helium Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.10<br />

ULTRATEST UL 200 dry Helium Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.11<br />

Modul 200 Mobile and Flexible Helium Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.12<br />

Mobile Leak Detection Systems Fitted to the CART 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.14<br />

LDS 1000 Modular Leak Detection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.16<br />

ULTRATEST UL 500 Stationary Helium Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.18<br />

ULTRATEST UL 500 dry Stationary Helium Leak Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.20<br />

Protec Helium Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.22<br />

Ecotec II Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.24<br />

HLD4000A Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.26<br />

Contura Z Helium Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.28<br />

Product-Related Accessories<br />

Calibrated Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.30<br />

Screw-in Calibrated Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.32<br />

Helium Sample Probes (Sniffers). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.34<br />

Accessories for the UL 500 and UL 500 dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.35<br />

Accessories for the UL 200, UL 200 dry and Modul 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.36<br />

General Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.37<br />

Other Accessories<br />

Connection Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.38<br />

Connection Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.38<br />

B5.2


General<br />

Leak Detectors<br />

Applications and Accessories<br />

Applications<br />

Semiconductor production<br />

Vacuum coating<br />

Research and development<br />

Chemistry/pharmaceutical<br />

Metallurgy/furnaces<br />

Lamps and tube manufacture<br />

Automotive industry<br />

Laser engineering<br />

Particle accelerators<br />

Analytical engineering<br />

Systems with cryo pumps<br />

Cooling and air conditioning<br />

Electrical engineering<br />

Mechanical engineering<br />

Flexible packaging<br />

Power plants<br />

Systems engineering<br />

UHV applications<br />

Test Instruments /<br />

Leak Detectors<br />

Accessories<br />

Calibrated leaks<br />

Screw-in calibrated leaks<br />

Helium sniffers<br />

Helium sniffers<br />

Interfaces<br />

Gas ballast facilities<br />

Trigger relay boards<br />

Seal kits<br />

Transport Case<br />

Partial flow system<br />

Exhaust filter sets<br />

PC software LeakWare<br />

PC software LDS-WARE<br />

Monitor software<br />

Calibrated test leak<br />

UL 200<br />

UL 200 dry<br />

Modul 200, oil-free<br />

Modul 200, oil-sealed<br />

LDS 1000<br />

UL 500<br />

UL 500 dry<br />

Protec<br />

Ecotec II<br />

HLD4000A<br />

Contura Z<br />

◆ ◆ ◆ ◆<br />

◆<br />

◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆<br />

◆<br />

◆<br />

◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆<br />

◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆ ◆ ◆ ◆ ◆<br />

◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

◆<br />

◆<br />

◆<br />

◆ ◆ ◆<br />

◆ ◆ ◆ ◆<br />

Page<br />

B5.30 ◆ ◆ ◆ ◆ standard standard ◆<br />

B5.32 ◆ ◆<br />

B5.22/24 ◆ ◆<br />

B5.34 ◆ ◆ ◆ ◆ standard ◆ ◆ standard ◆<br />

B5.35 standard standard standard standard standard ◆ ◆ standard standard<br />

B5.35 standard standard ◆ ◆<br />

B5.35 standard standard standard standard ◆ ◆ standard standard<br />

B5.35 ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆<br />

B5.36 ◆ ◆ ◆ ◆<br />

B5.36 ◆ ◆ ◆<br />

B5.36 standard standard ◆ ◆ ◆<br />

B5.36 ◆ ◆ ◆ ◆<br />

B5.16 ◆<br />

B5.28 ◆<br />

B5.28 standard<br />

B5<br />

B5.3


Leak Detectors<br />

Leak Detection – Leak Testing<br />

Leak Detection – Leak Testing<br />

Whether a component or a system is leak-tight depends on the application<br />

it is to be used in and the leak rate that is acceptable. Absolutely leak-tight<br />

components and systems do not exist. A component is considered<br />

technically leak-tight if its leak rate remains below a value defined for this<br />

particular component. In order to provide a quantitative measure, the term<br />

Òleak rateÓ with the symbol Òq L<br />

Ó was introduced. In vacuum technology mbar<br />

x l x s -1 is used as the unit for leak rates.<br />

A leak rate of 1 mbar x l x s -1 exists in a closed vessel having a volume of<br />

1 liter when the pressure increases by 1 mbar within one second, or in case<br />

of an overpressure it decreases by 1 mbar within one second.<br />

q L = V x △p (mbar x l x s -1 )<br />

△t<br />

The wide range of leak rates from several 100 mbar x l x s -1 to below<br />

10 -11 mbar x l x s -1 as they occur in practice necessitates the use of<br />

different leak detection principles and hence leak detectors (see figure).<br />

Besides the determination of the total leak tightness, it is usually important<br />

to locate the leak, quickly and precisely, in order to seal it. Instruments for<br />

local leak detection are called leak detectors. The leak detectors presented<br />

in this product section can be used for the localization of leaks, and in<br />

addition some are suitable for determining the total leak rate of test objects.<br />

Overview of the leak rate detection ranges<br />

Leak Rate<br />

atm x cm3 x s-1* kg x h-1 g/a<br />

mbar x l x s-1 cm3 x s-1 * Torr x l s-1* Pa x m3 x s-1 air C2H2F4 (R 134a)<br />

1 mbar x l x s -1 (He) 1 0.99 0.75 0.1 4.3 x 10 -3 2.28 x 10 5<br />

1 atm x cm 3 x s -1 * = cm 3 (STP) x s -1 1.01 1 0.76 0.101 4.3 x 10 -3 2.3x 10 5<br />

1 torr x l x s -1 * 1.33 1.33 1 0.133 5.7 x 10 -3 3.0 x 10 5<br />

Pa x m 3 x s -1 10 9.87 7.5 1 4.28 x 10 -2 2.28 x 10 6<br />

1 kg x h -1 air 234 234 175 23.4 1 Ð<br />

1 g/a C 2 H 2 F 4 (R 134a) 7.58 x 10 -6 6.3 x 10 -6 4.8 x 10 -6 6.41 x 10 -7 Ð 1<br />

* According to international system of units only Pa x m 3 x s -1 is permissible<br />

B5.4


Leak Detection Methods<br />

Leak Detectors<br />

Leak Detection Methods<br />

There are two main groups of leak detection methods; for both there are<br />

special instruments available:<br />

Vacuum Methods<br />

The equipment to be tested is evacuated. The pressure ratio between<br />

inside and outside is 0:1.<br />

Overpressure Methods<br />

The equipment to be tested is pressurized with a search gas or a search<br />

gas mixture. The pressure ratio between inside and outside is over 1:1.<br />

Between the two methods there exist many variations depending on the<br />

particular application.<br />

General Notes<br />

1. The lowest leak rates can only be measured by employing the vacuum<br />

method, whereby the following applies: The lower the leak rate, the higher<br />

the requirements are concerning cleanness and ultimate vacuum.<br />

The pressure will then rise as a function of time. Curve (a) shows the<br />

theoretical pressure rise if there is only a leak. Curve (b) shows the<br />

pressure rise due to outgassing from the surfaces of the test object.<br />

This pressure rise tends to tail off in the direction of a saturation level. If in<br />

such a case the time allowed for monitoring the pressure rise is too short,<br />

a leak will be indicated which in reality does not exist. If one waits long<br />

enough for the pressure to rise, i.e. after the bend of curve (b) the<br />

outgassing process can then be disregarded, so that the leak rate can be<br />

determined from the known volume of the test object and the measured<br />

pressure rise over a fixed rise time (see equation on page 4). Curve (c)<br />

shows the pressure rise as it occurs in practice, where outgassing and leak<br />

rate add. The detectable leak rate depends on the volume of the test object,<br />

the obtained ultimate pressure and the outgassing from the test object. In<br />

connection with very large test objects this method is time consuming if<br />

extremely low leak rates are to be determined in the fine and rough<br />

vacuum range.<br />

Local Leak Detection<br />

2. If possible the test objects should be tested under the same conditions<br />

that will be used in their final application, i.e. parts for vacuum operation<br />

should be tested according to the vacuum method and parts for<br />

overpressure operation should be tested using the overpressure method.<br />

5<br />

Fig 2<br />

1<br />

B5<br />

Leak Testing Based on Vacuum Methods<br />

LD<br />

HELIUM<br />

(Vacuum inside the test object)<br />

2<br />

Pressure Rise Method<br />

With this method it is only possible to determine the total leak rate.<br />

The test object is evacuated with a vacuum pump or a vacuum pump<br />

system. A valve is used to isolate the test object from the vacuum pump.<br />

Fig 1<br />

Local leak detection Ð Evacuated test object<br />

3<br />

4<br />

Key to the Figures<br />

1 Test object, 2 Leak detector, 3 Search gas cylinder , 4 Vacuum pump,<br />

5 Hood, 6 Spray gun for search gas , 7 Sniffer probe<br />

a) Pressure rise due to leakage<br />

b) Pressure rise due to outgassing from the chamber walls<br />

c) Both effects combined<br />

Pressure rise in a vacuum chamber after switching off the pump; double log. plot<br />

The test object is evacuated by a vacuum pump (auxiliary pump) until the<br />

pressure is low enough for the leak detector to operate. When using a<br />

helium leak detector, its own pump system will take care of further<br />

evacuation. Suspicious spots on the test object will then be sprayed with a<br />

fine jet of search gas. Search gas entering through leaks into the test object<br />

is pumped out by the vacuum pump and it is converted by the leak detector<br />

into an electrical signal which is then displayed. This permits rapid detection<br />

and determination of the size of even the smallest leaks.<br />

B5.5


Leak Detectors<br />

Leak Detection Methods<br />

Integral Method<br />

3<br />

Fig 3<br />

LD<br />

HELIUM<br />

5<br />

1<br />

2<br />

Local Leak Detection with<br />

Leak Detectors – Sniffing<br />

The test object is filled with the search gas or the search gas/air mixture to<br />

which the leak detector is sensitive. The leak detector is equipped with a<br />

sniffer probe, whereby there is a low pressure at the probe tip. If the sniffer<br />

tip passes suspicious points on the test object the search gas coming out of<br />

the leak is sucked in and transferred to the detection system of the leak<br />

detector. After conversion into electrical signals these are displayed<br />

optically and acoustically by the leak detector.<br />

Integral Method – Hood Test<br />

4<br />

Integral method Ð Evacuated test object<br />

5<br />

1<br />

Key to the Figures<br />

1 Test object, 2 Leak detector, 3 Search gas cylinder , 4 Vacuum pump,<br />

5 Hood, 6 Spray gun for search gas , 7 Sniffer probe<br />

3<br />

7<br />

Determination of the total leak rate of a test object. The testing arrangement<br />

is the same as for local leak detection, but in this case the test object is not<br />

sprayed with search gas on selected areas, but it is surrounded by a hood<br />

or a chamber which is filled with the search gas. Thus the entire outer<br />

surface of the test object comes into contact with the search gas.<br />

If the search gas enters the test object, the total leak rate is indicated<br />

independently of the number of existing leaks. With helium leak detectors it<br />

is possible to determine the helium content of the air. This is utilized in the<br />

detection of gross leaks.<br />

Leak Testing Based on<br />

Overpressure Methods<br />

(Overpressure within the test object)<br />

Pressure Drop Method<br />

The test object is filled with a gas (for example air or nitrogen) until the<br />

testing pressure is reached. Precision vacuum gauges are used to detect a<br />

possible pressure drop during the testing period. This method is simple to<br />

implement, it is suitable for the determination of gross leaks and can be<br />

improved upon by using differential pressure gauges. By applying soap<br />

solutions or similar, leaks can be located.<br />

2<br />

LD<br />

HELIUM<br />

Integral method (search gas accumulation)<br />

Search gas overpressure in the test object<br />

To determine the total leak rate of a test object subjected to a search gas<br />

overpressure, the test object is surrounded by a hood of a known volume.<br />

The search gas which escapes through the leaks collects in the hood.<br />

After a fixed accumulation period a sniffer probe is used to measure the<br />

concentration of the search gas which has collected in the hood. Before this<br />

the leak detector should be calibrated by a reference measurement using a<br />

known search gas concentration.<br />

The leak rate can then be determined by the equation for q L<br />

where V is the<br />

volume of the hood, ∆p is the partial pressure difference of the search gas<br />

(concentration change) and t is the accumulation period.<br />

Uncertainties in the determination of the volume, leaks in the hood and a<br />

wrong accumulation period make precise leak rate measurements based on<br />

this method very questionable.<br />

Integral Method – Vacuum Hood Test<br />

1<br />

3<br />

5<br />

1<br />

3<br />

7<br />

LD<br />

HELIUM<br />

2<br />

2<br />

LD<br />

HELIUM<br />

4<br />

Leak detection Ð Search gas overpressure in the test object<br />

Integral method Ð Search gas overpressure in the test object<br />

B5.6


Operating Principles of the INFICON Helium Leak Detectors<br />

Leak Detectors<br />

This test is a variation of the hood test described above, which has<br />

considerable advantages. A vacuum chamber which is evacuated by an<br />

auxiliary pump and which is connected to a leak detector is used as the<br />

hood. The search gas escaping through the leaks is converted by the<br />

detection system of the leak detector into electrical signals which are<br />

immediately displayed. After calibration of the leak detector with a calibrated<br />

leak it is possible to quantitatively determine the total leak rate. This method<br />

permits the detection of very small leaks and is especially suited for<br />

automatic industrial leak detection.<br />

Integral Method – Bombing-Test<br />

This method is used for testing hermetically sealed components such as<br />

transistors, IC-packages or dry reed relays. It is basically a variation of the<br />

vacuum hood test. Here the test objects are placed in a vessel which is<br />

pressurized with the search gas Ð preferably helium. At a fairly high search<br />

gas pressure and after a period of up to several hours it is tried to enrich<br />

the search gas inside leaky test objects. This is the actual so called<br />

ÒbombingÓ process.<br />

After this, the test objects are transferred to a vacuum chamber and their<br />

total leak rate is determined in the same way as in the vacuum hood test.<br />

During evacuation of the vacuum chamber down to the required testing<br />

pressure, those test objects which have a gross leak already lost their<br />

accumulated search gas. These parts are not detected as leaking during<br />

the actual leak test. Therefore the test with the vacuum chamber is often<br />

preceded by a Òbubble testÓ.<br />

This method permits the detection of the lowest leak rates and is used<br />

mainly in automatic industrial leak testing especially when it is not possible<br />

to fill the parts with gas in any other way.<br />

Operating Principles of the<br />

INFICON Helium Leak Detectors<br />

Operating Principle<br />

A helium leak detector permits the localization of leaks and the quantitative<br />

determination of the leak rate, i.e. the gas flow through the leak. Such a<br />

leak detector is therefore a helium flow meter.<br />

In practice the leak detector performs this task by firstly evacuating the part<br />

which is to be tested, so that gas from the outside may enter through an<br />

existing leak due to the pressure difference present. If only helium is<br />

brought in front of the leak (for example by using a spray gun) this helium<br />

flows through the leak and is pumped out by the leak detector. The helium<br />

partial pressure present in the leak detector is measured by a sector mass<br />

spectrometer and is displayed as a leak rate. This is usually given in terms<br />

of volume flow of the helium (pV-flow).<br />

Important Specifications<br />

The two most important features of a leak detector are its measurement<br />

range (detection limits) and its response time.<br />

The measurement range is limited by the lowest and the highest detectable<br />

leak rate. The lowest detectable leak rate is defined by the sum of drift and<br />

noise in the most sensitive measurement range. Usually the sum of noise<br />

amplitude and zero drift per minute is made to be equivalent to the lowest<br />

detectable leak rate. With INFICON leak detectors the amount of drift is so<br />

low, that the noise amplitude alone determines the detection limit.<br />

The highest detectable leak rate depends strongly on the method<br />

employed. Especially the counterflow method and partial flow operation<br />

(see description below) permit the measurement of very high leak rates<br />

even with a sensitive helium leak detector. In addition the multi-stage<br />

switchable high impedance input amplifiers of the INFICON leak detectors<br />

also permit the measurement of high leak rates.<br />

In practical applications, especially in the localization of leaks the response<br />

time is of great significance. This is the time it takes from spraying the test<br />

object with helium until a measured value is displayed by the leak detector.<br />

The response time of the electronic signal conditioning circuitry is an<br />

important factor in the overall response time. In the case of INFICON leak<br />

detectors the response time of the electronic circuitry is well below 1 s.<br />

The volume flow rate for helium at the point of the test object is of decisive<br />

significance to leak detection on components which are pumped down<br />

solely by the leak detector. This volume flow rate provided by the leak<br />

detector takes care of the helium entering through a leak and it ensures<br />

quick detection by the leak detector. On the other hand, the volume of the<br />

test object delays the arrival of the helium signal. The response time can be<br />

calculated by using the following simple equation:<br />

V<br />

Response time for helium t A<br />

= 3 á ÑÑÑ<br />

S He<br />

(for 95% of the final value)<br />

with V = Volume of the test object<br />

S He<br />

= Volume flow rate for helium at the point of the test object<br />

(or at the inlet of the leak detector, if it alone pumps down<br />

the test object).<br />

Main Flow Method<br />

The classic operating principle of helium leak detectors is based on the<br />

main flow method. Here the entire helium flow passes through the high<br />

vacuum system of the leak detector, where the mass spectrometer<br />

measures the partial pressure of the helium. In this, the use of a liquid<br />

nitrogen cold trap is essential to remove water vapor or other condensible<br />

gases in the vacuum system which impair the operation. Moreover, the use<br />

B5<br />

B5.7


Leak Detectors<br />

Operating Principles of the INFICON Helium Leak Detectors<br />

of a cold trap permits the low operating pressures for the mass<br />

spectrometer to be reached (below 10 -4 mbar) despite the directly<br />

connected (and possibly contaminated) test object.<br />

The helium which now enters the forevacuum can still be detected, as it is<br />

able to flow against the pumping direction of the turbomolecular pump into<br />

the mass spectrometer. This is due to the high particle velocity of the<br />

helium. The sensitivity of this counterflow arrangement is equal to that of<br />

the main flow principle, provided the right combination of volume flow rate<br />

of the backing pump and helium compression of the turbomolecular<br />

pump is used.<br />

The advantages of the counterflow method are:<br />

Ð No liquid nitrogen is required<br />

Ð High permissible inlet pressures (i.e. pressure within the test object)<br />

This makes the counterflow method especially suitable for mobile leak<br />

detection on systems. For leak detection on larger components where a<br />

short response time is essential (i.e. high volume flow rate) an additional<br />

turbomolecular pump stage is required at the inlet of the leak detector.<br />

The INFICON leak detector ULTRATEST UL 500 is the only instrument to<br />

offer this optimized counterflow method.<br />

Main flow method<br />

The advantages of the main flow method are:<br />

Ð Highest sensitivity, i.e. low detection limit<br />

Ð Short response time due to a high volume flow rate at the inlet.<br />

The main flow method is thus especially suitable for stationary leak<br />

detection on components. Leak detection on systems having their own<br />

pump sets and at higher pressures requires the use of an external throttling<br />

valve, i.e. a partial flow with subsequently reduced sensitivity is utilized.<br />

Counterflow Method<br />

With this method the test object is not connected to the high vacuum.<br />

Instead it is connected to the forevacuum (between turbomolecular pump<br />

and backing pump), so that the entire gas flow (especially water vapor)<br />

does not contribute to the pressure increase in the mass spectrometer.<br />

Thus a cold trap is no longer required!<br />

Partial Flow Method<br />

In order to expand the measurement range in the direction of higher leak<br />

rates and for operation at higher inlet pressures, helium leak detectors<br />

incorporate a partial flow or a gross leak system. This consists basically of<br />

a throttle and a rotary vane pump. At pressures above the normal inlet<br />

pressure (main flow: above 10 -2 mbar, counterflow: above 10 -1 mbar) or in<br />

the case of high helium leak rates, the inlet valve is closed and the main<br />

flow is allowed to enter the partial flow pump, whereas only a small part<br />

enters the leak detector via the partial flow throttle. Thus the total pressure<br />

and the helium pressure are dropped to values suitable for operation of the<br />

leak detector.<br />

Main flow or<br />

counterflow<br />

leak detector<br />

Partial flow method<br />

To obtain correct leak rate readings in the partial flow mode, the partial flow<br />

ratio, i.e. the ratio between the actually measured gas flow and the total<br />

gas flow must be known and stable.<br />

Counterflow method<br />

In all INFICON leak detectors this is achieved by a partial flow throttle<br />

made of ruby with a precisely machined hole. This ensures that the<br />

quantitatively determined leak rates are always correct without calibration,<br />

even for gross leaks.<br />

B5.8


Operating Principles of the INFICON Helium Leak Detectors<br />

Leak Detectors<br />

Calibration of Helium Leak Detectors<br />

with Calibrated Leaks<br />

In the process of leak detection one expects that a test object which does<br />

not have a leak produces a zero reading on the leak detector. In this any<br />

malfunctions are excluded. Thus calibrated leaks, i.e. artificial leaks which<br />

produce a known helium leak rate are essential for reliable results.<br />

To obtain a quantitatively correct leak rate reading the sensitivity of the leak<br />

detector must also be adjusted. This requires the use of a calibrated leak.<br />

INFICON offers calibrated helium leaks of various designs covering the<br />

range between 10 -8 to 10 -4 mbar x l x s -1 as part of the standard range<br />

of products. All leak rates are traceable to the standards of the German<br />

Calibration Service controlled by the PTB (Federal Institution of Physics<br />

and Technology). If requested each helium calibrated leak can be supplied<br />

with a calibration certificate issued by the German Calibration Service.<br />

The calibration itself is performed by the German Calibration Service<br />

for Vacuum.<br />

B5<br />

B5.9


Leak Detectors<br />

ULTRATEST UL 200 Helium Leak Detector<br />

ULTRATEST UL 200 Helium Leak Detector<br />

The UL 200 is a portable multi-purpose helium leak detector and is<br />

equally well suited to both service and series production testing.<br />

Its rugged design and its ease of use make the UL 200 the best<br />

selling leak detector in the world.<br />

Technical Data UL 200<br />

Advantages<br />

◆ Quick start-up<br />

◆ Extremely fast response time<br />

◆ Oil-free gas admission system<br />

◆ One of the smallest helium leak detectors in the world<br />

◆ High sensitivity<br />

◆ Ergonomically designed<br />

◆ Hand unit can be operated with one hand equally well by right<br />

and left-handers<br />

Typical Applications<br />

Leak tests in connection with:<br />

◆ Quality assurance<br />

◆ Automotive industry<br />

◆ Analytical instruments<br />

◆ Systems manufacture<br />

◆ Power station engineering<br />

◆ Research and development<br />

◆ Semiconductor industry<br />

◆ High vacuum and ultra-high vacuum engineering<br />

◆ Ideal tool for industrial series production testing Ð in the cooling<br />

and air conditioning industries, for example<br />

In connection with the sniffer lines which are available as accessories<br />

the UL 200 may also be used as a sniffer leak detector.<br />

In connection with a partial flow pump set the UL 200 may also be<br />

used for the detection of leaks on large vessels.<br />

Smallest detectable helium leak rate<br />

(Vacuum mode) mbar x l x s -1 < 5 x 10 -11<br />

Smallest detectable helium leak rate<br />

(Sniffer mode) mbar x l x s -1 < 1 x 10 -7<br />

Max. detectable helium leak rate<br />

(Vacuum mode) mbar x l x s -1 1 x 10 -1<br />

Max. inlet pressure/with<br />

partial flow pump set mbar (Torr) 3 / 1000 / (2.25 / 760)<br />

Pumping speed during the m 3 x h -1 / cfm 2.5 (50 Hz) / 1.5<br />

evacuation process m 3 x h -1 / cfm 3.0 (60 Hz) / 1.8<br />

Pumping speed for helium at the inlet l/s 1<br />

Time constant of the leak signal<br />

(blanked off, 63% of final value) s < 1<br />

Leak rate measurement range mbar x l x s -1 1 x 10 -11 to 1 x 10 -1<br />

Units of measurement (selectable) mbar x l x s -1 ,<br />

Atm x cc x sec -1 ,<br />

Pa x m 3 x s -1 , ppm,<br />

Torr x l x s -1 * ) , g/a* ) , oz/y* )<br />

Time until ready for operation min < 3<br />

Mass spectrometer<br />

180¡ magnetic<br />

sector field<br />

Ion source<br />

2 yttrium / iridium<br />

long-life cathodes<br />

Detectable masses amu 2, 3 and 4<br />

Test port DN 1 x 25 KF<br />

Length of the cable on the hand unit m 4<br />

Dimensions (W x H x D) mm (in.) 490 x 430 x 250<br />

(19.6 x 17.2 x 10 in.)<br />

Weight kg (lbs.) 37 (82)<br />

Ordering Information<br />

* ) Not for Japan version (Cat. No. 142 00)<br />

UL 200<br />

Part Number<br />

ULTRATEST UL 200, 220 V, mbar readout, with TL 7 140 00<br />

115 V, mbar readout, with TL 7 141 00<br />

100 V, Pa readout, with TL 7 142 00<br />

110 V, mbar readout without TL 7 141 01<br />

100 V, Pa readout without TL 7 142 01<br />

PC software LeakWare 140 90<br />

For further accessories see Section<br />

ÒAccessories for UL 200, UL 200 dry and<br />

Modul 200Ó Ð Page B5.36<br />

B5.10


ULTRATEST UL 200 dry Helium Leak Detector<br />

Leak Detectors<br />

ULTRATEST UL 200 dry Helium Leak Detector<br />

The UL 200 dry is a compact portable helium leak detector capable<br />

of meeting the highest cleanliness requirements.<br />

Technical Data<br />

UL 200 dry<br />

Based on the well-proven technology of the UL 200, but equipped with an<br />

oil-free pump system, the UL 200 dry meets the highest requirements<br />

concerning cleanness while at the same time being small in size.<br />

Advantages<br />

◆ Oil-free ÒdryÒ pump system<br />

◆ Small footprint<br />

◆ Quick start-up<br />

◆ Extremely fast response<br />

Typical Applications<br />

Leak tests with stringent requirements concerning cleanliness, for example<br />

◆ Semiconductor industry<br />

Ð After repairs or maintenance work<br />

◆ Semiconductor industry<br />

Ð Production of semiconductor components<br />

◆ Pharmaceutical/medicine<br />

◆ Laser<br />

Smallest detectable helium leak rate<br />

(Vacuum mode) mbar x l x s -1 < 3 x 10 -10<br />

Smallest detectable helium leak rate<br />

(Sniffer mode) mbar x l x s -1 < 1 x 10 -7<br />

Max. detectable helium leak rate<br />

(Vacuum mode) mbar x l x s -1 1 x 10 -1<br />

Max. permissible inlet pressure mbar (Torr) 3.5 (2.63)<br />

Pumping speed during the m 3 x h -1 / cfm 1.6 (50 Hz) / 0.94<br />

evacuation process m 3 x h -1 / cfm 1.9 (60 Hz) / 1.12<br />

Pumping speed for helium at the inlet l/s 0.6<br />

Time constant of the leak signal<br />

(blanked off, 63% of final value) s < 1<br />

Leak rate measurement range mbar x l x s -1 1 x 10 -11 to 1 x 10 -1<br />

Units of measurement (selectable) mbar x l x s -1 ,<br />

Atm x cc x sec -1 ,<br />

Pa x m 3 x s -1 , ppm<br />

Torr x l x s -1 * ) , g/a * ) ,oz/y* )<br />

Time until ready for operation min < 3<br />

Mass spectrometer<br />

Ion source<br />

Ordering Information<br />

180¡ magnetic<br />

sector field<br />

2 yttrium / iridium<br />

long-life cathodes<br />

Detectable masses amu 2, 3 and 4<br />

Test port DN 1 x 25 KF<br />

Length of the cable on the hand unit m 4<br />

Dimensions (W x H x D) mm (in.) 490 x 430 x 250<br />

(19.6 x 17.2 x 10 in.)<br />

Weight kg (lbs.) 34.5 (76)<br />

UL 200 dry<br />

Part Number<br />

ULTRATEST UL 200 dry<br />

220 V, mbar readout, with TL 7 140 15<br />

100 V, Pa readout, with TL 7 141 15<br />

115 V, mbar readout, with TL 7 142 15<br />

PC software LeakWare 140 90<br />

For further accessories see Section<br />

ÒAccessories for UL 200, UL 200 dry and<br />

Modul 200Ó Ð Page B5.36<br />

* ) Not in Japan version (Part Number 141 15)<br />

B5.11<br />

B5


Leak Detectors<br />

Modul 200 Mobile and Flexible Helium Leak Detector<br />

Modul 200 Mobile and<br />

Flexible Helium Leak Detector<br />

The Modul 200 combines the excellent characteristics of the UL 200<br />

with those of the pump system which has been added to the basic<br />

leak detector module.<br />

The Modul 200 is available in two basic groups:<br />

◆ Dry, mobile leak detectors with selectable pumping speed Ð in<br />

combination with a laboratory trolley suitable for clean room applications<br />

◆ Oil-sealed, mobile leak detectors offering a high pumping speed at an<br />

optimum price-to-performance ratio.<br />

Modul 200 with Dry-Compressing<br />

Scroll Pump<br />

This combination represents a dry high-performance leak detector.<br />

Advantages<br />

◆ Very high pumping speed which is also acceptable for testing<br />

semiconductor production chambers without having to use their own<br />

pump systems<br />

◆ Fast response<br />

◆ Quick recovery (after helium contamination)<br />

◆ Absolutely dry<br />

◆ High sensitivity<br />

Typical Applications<br />

All applications which demand a clean process.<br />

Modul 200 with Oil-Sealed<br />

Backing Pump<br />

This combination represents a powerful leak detector, the pumping speed of<br />

which is adapted to the particular application in each case.<br />

Advantages<br />

◆ Cost-effective leak detector<br />

◆ Pumping speed optimized for the particular application<br />

◆ Fast response<br />

◆ Quick recovery<br />

◆ High sensitivity<br />

Typical Applications<br />

All applications involving short cycles and/or larger volumes and which<br />

require a mobile system<br />

◆ Automotive industry<br />

◆ Cooling and air conditioning<br />

◆ Manufacturers of furnaces/machines/systems<br />

◆ Packaging<br />

◆ Semiconductor industry (chip manufacturers)<br />

◆ Semiconductor industry (tool manufacturers and subcontractors)<br />

◆ High purity gas industry<br />

◆ Research and development<br />

◆ UHV applications<br />

B5.12


Modul 200 Mobile and Flexible Helium Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

Modul 200<br />

With Scroll Pump<br />

With Rotary Vane Vacuum Pump<br />

Smallest detectable helium leak rate<br />

(Vacuum mode) mbar x l x s -1 < 5 x 10 -11<br />

Smallest detectable helium leak rate<br />

(Sniffer mode) mbar x l x s -1 < 1 x 10 -7<br />

Max. detectable helium leak rate<br />

(Vacuum mode) mbar x l x s -1 10 -1<br />

Max. permissible inlet pressure mbar (Torr) 3 (2.25)<br />

Pumping speed during the evacuation process<br />

TriScroll 600 m 3 x h -1 (cfm) 25 (14.7) Depends on the type of rotary vane vacuum pump used<br />

Pumping speed for helium at the inlet flange l/s 8 Depends on the type of rotary vane vacuum pump used<br />

Time constant of the leak signal<br />

(blanked off, 63% of final value) s < 1<br />

Leak rate measurement range mbar x l x s -1 1 x 10 -11 to 1 x 10 -1<br />

Units of measurement (selectable) mbar x l x s -1 , Atm x cc x sec -1 , Pa x m 3 x s -1 , ppm, Torr x l x s -1 *) , g/a *) , oz/y *)<br />

Time until ready for operation min < 3<br />

Mass spectrometer<br />

180¡ magnetic sector field<br />

Ion source<br />

2 yttrium / iridium long-life cathodes<br />

Detectable masses amu 2, 3 and 4<br />

Test port DN 1 x 25 KF<br />

Length of the cable on the hand unit m 4<br />

Dimensions (W x H x D) mm (in.) 490 x 430 x 250 (19.6 x 17.2 x 10)<br />

Weight (without pump) kg (lbs.) 30.5 (67)<br />

B5<br />

The following Part Numbers contain only the individual components needed for assembly by the customer. For building a portable system we recommend our<br />

factory tested and pre-assembled systems (see next page ÒMobile Leak Detection Systems fitted to CART 200Ó).<br />

Ordering Information<br />

Modul 200<br />

Part Number<br />

Modul 200 without pump 1)<br />

Euro, 220-240 V, 50/60 Hz 140 34<br />

US,115 V, 50/60 Hz 141 34<br />

Japan,100 V, 50/60 Hz 141 36<br />

Modul 200 with TriScroll 600<br />

Euro, 220-240 V, 50/60 Hz 140 44<br />

US,115 V, 50/60 Hz 141 44<br />

Japan,100 V, 50/60 Hz 141 46<br />

Modul 200 with oil-sealed rotary vane vacuum pump<br />

upon request<br />

PC software LeakWare 140 90<br />

For further accessories see Section<br />

ÒAccessories for UL 200, UL 200 dry and<br />

Modul 200Ó - Page B5.36<br />

*) Not for Japan version (Part number 141 36 and 141 46)<br />

1) But without integrated backing pump<br />

Please order cart separately<br />

B5.13


Leak Detectors Mobile Leak Detection Systems Fitted to CART 200<br />

Mobile Leak Detection Systems<br />

Fitted to CART 200<br />

These mobile systems are designed to fit on the CART 200 or<br />

the CART 200 CR. Either cart will accommodate the UL 200,<br />

UL 200 dry or Modul 200 leak detectors.<br />

Additional backing pumps (depending on the version required) are<br />

installed on the bottom level of the carts.<br />

CART 200 with Modul 200 and TRIVAC D<br />

25 B (helium cylinder is not included)<br />

CART 200 CR with UL 200 dry and<br />

TriScroll (helium cylinder is not included)<br />

The pre-assembled and tested systems include all required connecting<br />

components between leak detector and backing pump.<br />

Only the upper section of the system will be packaged separately.<br />

148<br />

705<br />

300<br />

320<br />

The helium cylinder is not part of the delivery.<br />

CART 200<br />

CART 200 is a special transport cart made of painted steel with an<br />

integrated holder for gas cylinders and space for small parts and<br />

documents. The leak detector and the pump are accommodated on<br />

two levels.<br />

CART 200 CR (Clean Room)<br />

Cart 200 CR is the clean room version of the CART 200. The fully enclosed<br />

cart is made of stainless steel. The pump is covered to prevent particles<br />

from escaping from the cart.<br />

Advantages<br />

◆ Complete, fully operational leak detection system<br />

◆ Simple to operate<br />

◆ Choice of either oil-sealed or dry compressing backing pump<br />

◆ In the case of these systems, the transport cart CART 200/<br />

CART 200 CR is included<br />

1108<br />

685<br />

225<br />

560<br />

Dimensional drawing for the CART 200 (CR)<br />

480<br />

540<br />

B5.14


Mobile Leak Detection Systems Fitted to CART 200<br />

Leak Detectors<br />

Technical Data<br />

Modul 200 on CART<br />

Smallest detectable leak rate for air<br />

(Vacuum mode) mbar x l x s -1 < 5 x 10 -11<br />

Smallest detectable leak rate for helium<br />

(Sniffer mode) mbar x l x s -1 < 1 x 10 -7<br />

Max. detectable leak rate for helium<br />

(Vacuum mode) mbar x l x s -1 10 -1<br />

Max. inlet pressure mbar (Torr) 3<br />

Pumping speed during the evacuation process with<br />

TriScroll 600 m 3 x h -1 25<br />

TRIVAC D 16 B, US m 3 x h -1 20<br />

TRIVAC D 25 B, Euro m 3 x h -1 25<br />

Max. pumping speed for helium at the inlet flange l/s 8<br />

Time constant of the leak signal<br />

(blanked off, 63 % of final value) s < 1<br />

Leak rate measurement range mbar x l x s -1 1 x 10 -11 to 1 x 10 -1<br />

Units of measurement (selectable) mbar x l x s -1 , Atm x cc x sec -1 , Pa x m 3 x s -1 , ppm, Torr x l x s -1 1) , g/a 1) , oz/y 1)<br />

Time until ready for operation min < 3<br />

Mass spectrometer<br />

180¡ magnetic sector field<br />

Ion source<br />

2 yttrium / iridium long-life cathodes<br />

Detectable masses amu 2,3 and 4<br />

Test port DN 1 x 25 KF<br />

Cable length for the hand unit m 4<br />

Dimensions (W x H x D) mm (in.) 490 x 430 x 250 (19.6 x 17.2 x 10)<br />

Weight (without pump) kg (lbs.) 30.5 (67)<br />

B5<br />

Ordering Information<br />

Modul 200 on<br />

Modul 200 on<br />

CART 200 Part Number CART 200 CR<br />

UL 200 with partial flow pump set<br />

TRIVAC D 25 B Euro 140 85 140 80<br />

TRIVAC D 16 B US 141 85 141 80<br />

Japan Ñ 142 80<br />

UL 200 dry with partial flow pump set<br />

TriScroll 600 Euro 140 75 140 65<br />

US 141 75 141 65<br />

Japan 142 75 142 65<br />

Modul 200 2) with<br />

TriScroll 600 Euro 140 73 140 60<br />

US / Japan 141 70 141 60<br />

TRIVAC D 25 B Euro 140 72 140 62<br />

TRIVAC D 16 B US 141 72 Ñ<br />

1) Not for Japan version (Part Number 142 80, 142 75, 142 65,141 70 and 141 60)<br />

2) Without integrated backing pump<br />

B5.15


Leak Detectors<br />

LDS 1000 Modular Leak Detection System<br />

LDS 1000 Modular Leak Detection System<br />

For Integration in Industrial<br />

Leak Testing Systems<br />

The LDS 1000 is a helium leak detector for universal integration in<br />

industrial leak testing systems (vacuum or sniffing method).<br />

The detection system has been separated from the power supply<br />

electronics so that the LDS 1000 may be adapted to the particular<br />

application with great flexibility.<br />

Advantages<br />

◆ Fast response time for short testing cycles<br />

◆ Measurement of the true leak rate of the test sample while<br />

simultaneously pumping down the test chamber (partial flow operation)<br />

◆ Control and acquisition of data via programmable control compatible<br />

signals or RS 232 C interface<br />

◆ Easy to operate<br />

Typical Applications<br />

Leak tests in the areas of:<br />

◆ Mechanical engineering<br />

◆ Manufacture of systems<br />

◆ Automotive industry<br />

◆ Lamps and tube production<br />

◆ Switching over from vacuum leak detection to sniffer leak detection<br />

upon a single key press allows for immediate pin-pointing of the leak<br />

during the same test step<br />

◆ The operating unit may also be detached from the instrument<br />

◆ Control and data acquisition software LDS-WARE (optional)<br />

◆ Chart recorder output 0 - 10 V lin/log for logging the leak rate and the<br />

forevacuum pressure<br />

◆ Calibration through internal calibrated leak Ñ also externally or<br />

dynamically while pumping down is in progress<br />

◆ Electronics module prepared for mounting in a 19" rack (3 HU) to offer<br />

protection against dust, high temperatures or electromagnetic interference<br />

330<br />

Dimensional drawing of the LDS 1000<br />

210<br />

135<br />

115<br />

170<br />

190<br />

128.5<br />

483<br />

320<br />

380<br />

Dimensional drawing of the electronics module for the LDS 1000<br />

B5.16


LDS 1000 Modular Leak Detection System<br />

Leak Detectors<br />

Technical Data<br />

Smallest detectable helium leak rate<br />

FINE mode mbar x 1 x s -1 5 x 10 -11<br />

GROSS mode mbar x 1 x s -1 3,5 x 10 -10<br />

Sniffer mode mbar x 1 x s -1 1 x 10 -7<br />

Units of measurement (selectable)<br />

mbar x l x s -1 , Pa x m 3 x s -1 , Atm x cc x sec -1 , g/a, ppm<br />

Max. inlet pressure mbar (Torr) 3 (2.25)<br />

Response time s < 1<br />

Ion source<br />

2 yttrium/iridium long life cathodes<br />

Vacuum connections DN 16 KF<br />

Relays 7<br />

Trigger relays/status relays 4 / 3<br />

Control inputs Programmable control compatible (max. 35 V)<br />

Chart recorder output lin/log V 0 - 10<br />

Interface<br />

LDS 1000<br />

Modular Leak Detection System<br />

RS 232 C<br />

Ordering Information<br />

LDS 1000<br />

Part Number<br />

LDS 1000, basic unit<br />

Consisting of 19" electronics module 145 00<br />

with integrated operating unit and mass spectrometer<br />

Connection cable<br />

Electronics module / mass spectrometer module<br />

1.5 m (4.8 ft) 145 34<br />

3.0 m (10 ft) 145 33<br />

5.0 m (16 ft) 145 30<br />

10.0 m (32 ft) consult factory<br />

Options<br />

Pump module (complete with connection accessories)<br />

TRIVAC D 2,5 E Single phase world motor 145 10<br />

TRIVAC D 5 E Single phase motor EURO/USA 145 11<br />

TRIVAC D 5 E Three phase world motor 145 12<br />

Internal standard calibrated leak<br />

TL 7 145 49<br />

Sniffer mode accessories<br />

Sniffer valve 145 20<br />

Sniffer line, with sniffer probe, 200 mm<br />

line length 3.0 m (10 ft) 145 21<br />

5.0 m (16 ft) 145 22<br />

10.0 m (32 ft) 145 23<br />

Replacement sniffer probe, 400 mm 200 04 642<br />

Extension cable<br />

Electronics module / Operating unit<br />

3.0 m (10 ft) 145 40<br />

5.0 m (16 ft) 145 41<br />

10.0 m (32 ft) 145 42<br />

PC software LDS-WARE 145 91<br />

B5<br />

B5.17


Leak Detectors<br />

ULTRATEST UL 500 Stationary Helium Leak Detector<br />

ULTRATEST UL 500<br />

Stationary Helium Leak Detector<br />

The ULTRATEST UL 500 is an automatic leak detector offering<br />

fast pumpdown and short response times.<br />

Advantages<br />

◆ Wide dynamic measurement range over 14 decades<br />

◆ Leak detection is possible from atmospheric pressure<br />

◆ Short pumpdown and response times<br />

◆ Fully automatic run-up and very simple to operate via two<br />

main push-buttons<br />

◆ Large, clearly arranged and easy to read LCD display with analog<br />

and digital leak rate readout, and status display with alphanumeric<br />

plain text display for user guidance<br />

◆ Autoranging Ð rapid automatic range switching<br />

◆ Autozero Ð automatic Zero alignment<br />

◆ Autocal Ð automatic calibration via built-in calibrated leak<br />

◆ Low-maintenance special turbomolecular pump for quick operational<br />

readiness and high pumping speed at the test port<br />

Typical Applications<br />

Quality control of all types of components, continuous short cycle operation<br />

of large quantities (series testing) and single tests, for example in:<br />

◆ Electrical industry<br />

◆ Semiconductor industry<br />

◆ Cooling and air conditioning industry<br />

◆ Automotive industry<br />

◆ Container assembly<br />

◆ Packaging industry<br />

◆ Precision mechanics<br />

◆ Research<br />

The UL 500 can be used in connection with a helium sniffer for<br />

overpressure leak detection.<br />

◆ Electro-pneumatically operated long-life bellows-sealed valves<br />

◆ Mobile unit (table top enclosure) on castors<br />

◆ Optional V.24 / RS 232 C computer interface<br />

Dimensional drawing for the UL 500<br />

B5.18


ULTRATEST UL 500 Stationary Helium Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

ULTRATEST UL 500<br />

Smallest detectable leak rate for air mbar x l x s -1 7 x 10 -11<br />

Smallest detectable leak rate for helium mbar x l x s -1 2 x 10 -10<br />

Largest detectable leak rate for helium mbar x l x s -1 10<br />

Largest leak rate which can be indicated (qualitative) mbar x l x s -1 1000<br />

Max. inlet pressure for quantitative measurement mbar (Torr) 100 (75)<br />

Max. inlet pressure for qualitative measurement mbar (Torr) 1000 (750)<br />

Time until ready for operation min ² 5<br />

Detectable masses amu 2, 3 and 4<br />

Pumping speed during the evacuation process m 3 x h -1 25<br />

Pumping speed for helium at the test port l x s -1 ³ 12<br />

Time constant of the leak signal (blanked off, 63% of final value) s ² 1<br />

Pumpdown time until ready to detect leaks<br />

Without additional volume s 6<br />

At a test volume of 1 l s 6<br />

At a test volume of 50 l s 150<br />

Response times<br />

Up to a test volume of 10 l s ² 1<br />

Up to a test volume of 50 l s ² 5<br />

Display capacity for leak rates<br />

1. Quasi-analog display 360¡ circular display, logarithmic divisions,<br />

1 decade per turn<br />

Bar scale for leak rate exponent<br />

Digital exponent display from Ð 10 to + 3<br />

2. Digital display 2 digits, two-digit exponent, sign<br />

B5<br />

Units of measurement (selectable) mbar x l x s -1 , Atm x cc x sec -1<br />

Pa x m 3 x s -1 , ppm<br />

Calibrated leak TL 7 (built-in), leak rate in the range mbar x l x s -1 10 -7<br />

Test port DN 40 KF<br />

Vacuum pumps<br />

High vacuum pump<br />

Backing pump<br />

Auxiliary pump<br />

Option<br />

Inputs/outputs<br />

Chart recorder output<br />

TURBOVAC 150 LS<br />

TRIVAC D 4 B<br />

TRIVAC D 25 B<br />

TRIVAC D 40 / 65 B<br />

2 channels 0 - 10 V<br />

Mains connection V 100, 110, 127, 200, 220, 240,<br />

380, 50/60 Hz (selectable)<br />

Dimensions (W x H x D) mm (in.) 627 x 1105 x 775<br />

(24.7 x 43.5 x 30.5 in.)<br />

Weight kg (lbs.) 205 (453)<br />

Ordering Information<br />

ULTRATEST UL 500<br />

Part Number<br />

ULTRATEST UL 500, with TRIVAC D 25 B and calibrated leak TL 7 155 85<br />

Options for larger test volumes<br />

ULTRATEST UL 500, with TRIVAC D 40 B, 380 V, 3 phase<br />

ULTRATEST UL 500, with TRIVAC D 65 B, 380 V, 3 phase<br />

For accessories see Section ÒAccessories for UL 500 and 500 dryÓ Ð Modul 200Ó - Page B5.35<br />

upon request<br />

upon request<br />

B5.19


Leak Detectors<br />

ULTRATEST UL 500 dry Stationary Helium Leak Detector<br />

Ultratest UL 500 dry<br />

Stationary Helium Leak Detector<br />

The ULTRATEST UL 500 dry is a dry automatic helium leak detector<br />

of the highest performance class.<br />

Advantages<br />

◆ Wide dynamic measurement range over 14 decades<br />

◆ Entirely dry vacuum system<br />

◆ Short pumpdown and response times<br />

◆ Fast clean-up after helium contamination<br />

◆ Fully automatic run-up and very simple to operate via<br />

two main push-buttons<br />

◆ Autoranging Ð rapid automatic range switching<br />

◆ Autozero Ð automatic Zero alignment<br />

◆ Autocal Ð automatic calibration via built-in calibrated leak<br />

Typical Applications<br />

Quality checks on all types of components, especially those which must<br />

meet stringent requirements regarding cleanliness.<br />

◆ Semiconductor industry (tool manufacturers) vacuum chambers, locks,<br />

gas supply lines<br />

◆ Semiconductor industry (subcontractors) series tests on tool<br />

components under short cycle conditions<br />

◆ Research and development nuclear fusion systems, space simulation<br />

chambers, UHV systems, storage rings<br />

The UL 500 dry may also be used in all those applications where the<br />

oil-sealed UL 500 is used.<br />

◆ Large, clearly arranged and easy to read LCD display with analog<br />

and digital leak rate readout, and status display with alphanumeric<br />

plain text display for user guidance<br />

◆ Low-maintenance special turbomolecular pump for quick operational<br />

readiness and high pumping speed at the test port<br />

◆ Electro-pneumatically operated long-life bellows-sealed valves<br />

Dimensional drawing for the UL 500 dry<br />

B5.20


ULTRATEST UL 500 dry Stationary Helium Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

ULTRATEST UL 500 dry<br />

Smallest detectable helium leak rate mbar x l x s -1 5 x 10 -11<br />

Largest quantitatively detectable helium leak rate mbar x l x s -1 10<br />

Max. inlet pressure for quantitative measurements mbar (Torr) 100 / (75)<br />

Time until ready for operation min ² 5<br />

Detectable masses amu 2, 3 and 4<br />

Pumping speed during the evacuation process m 3 x h -1 25<br />

Pumping speed for helium at test port l x s -1 ³ 12<br />

Time constant of the leak signal (blanked off, 63% of final value) s < 1<br />

Pumpdown time until ready for leak detection<br />

Without additional volume s 6<br />

At a test volume of 1 l s 6<br />

At a test volume of 50 l s 150<br />

Response times<br />

Up to a test volume of 10 l s ² 1<br />

Up to a test volume of 50 l s ² 5<br />

Display capacity for leak rates<br />

1. Quasi-analog display 360¡ circular display, 45 segments logarithmic divisions,<br />

1 decade per turn<br />

Bar scale for leak rate exponent<br />

2. Digital display 2 digits, two-digit exponent, sign<br />

Units of measurement (selectable) ppm, mbar x l x s -1 , Pa x m 3 x s -1<br />

Atm x cc x sec -1<br />

Vacuum pumps<br />

High vacuum pump<br />

TURBOVAC 150 LS<br />

Backing vacuum pump Tri Scroll 600<br />

Auxiliary pump TURBOVAC 35 LS / diaphragm MD 4<br />

B5<br />

Mains connection V 115 / 200 / 220 / 380<br />

Mains frequency Hz 50/60<br />

Chart recorder output<br />

2 channels 0 - 10 V<br />

Noise level during operation, max. dB (A) 58<br />

Dimensions (W x H x D) mm (in.) 1105 x 627 x 775 (43.5 x 24.7 x 30.5 in.)<br />

Weight kg (lbs.) 205 (453)<br />

Ordering Information<br />

ULTRATEST UL 500 dry<br />

Part Number<br />

ULTRATEST UL 500 dry with calibrated leak TL 7, TURBOVAC 35 LS and 150 LS<br />

115 / 220 V, 1 phase 140 50<br />

200 / 380 V, 3 phase 140 51<br />

For accessories see Section ÒAccessories for UL 500 and 500 dryÓ - Page B5.35<br />

B5.21


Leak Detectors<br />

Protec Helium Sniffer Leak Detector<br />

Protec Helium Sniffer Leak Detector<br />

The Protec is a sniffer leak detector exclusively for helium as the<br />

test gas. It represents a cost-effective alternative to the UL 200<br />

or the Ecotec II when dealing with sniffer applications involving<br />

helium only. It is the ideal instrument for tests on components or<br />

refrigerant systems before they are filled. Its sensitivity, response<br />

time and price-to-performance ratio exceed the specifications of<br />

comparable instruments.<br />

Advantages<br />

◆ Fast response<br />

◆ Reproducible test results<br />

◆ With background subtraction facility for leak detection in atmospheres<br />

contaminated with helium<br />

◆ Highly flexible and rugged sniffer lines up to 10 m long for individual<br />

use and inaccessible test samples<br />

◆ Quasi-analog leak rate display with digital exponent<br />

◆ Audio alarm (volume is variable)<br />

Typical Applications<br />

Protec is ideal for all helium sniffing applications where pressurized<br />

components need to be leak tested. The main areas of application are:<br />

◆ Refrigerating / air conditioning industries<br />

- Testing of individual components<br />

- Testing of assembled systems before filling<br />

◆ Car industry<br />

- Brake lines<br />

- Fuel lines<br />

- Air conditioning systems and their components<br />

◆ Multi-line display panel for the leak rates (digital) and<br />

instrument messages<br />

◆ Autoranging<br />

◆ Simple to operate<br />

◆ Highly reliable<br />

◆ Protected against misoperation<br />

◆ Sniffer tips with exchangeable filter made of felt, and additional<br />

sinter filter<br />

B5.22


Protec Helium Sniffer Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

PROTEC<br />

Detectable gases<br />

Smallest detectable leak rate for helium mbar x l x s -1 ² 4 x 10 -7<br />

Measurement range<br />

Response time s ² 1<br />

Time until ready to operate min < 3<br />

Units of measurement (selectable)<br />

Helium<br />

6 Dekaden<br />

mbar x l x s -1 , g/a, oz/y, Pa x m 3 x s -1 , ppm<br />

Gas flow sccm 70 - 90<br />

Sniffer line m 3, 5, 10<br />

Operating panel<br />

Inputs<br />

Outputs<br />

Computer interface<br />

Mains power supply<br />

Leak rate display, audio alarm,<br />

display of error messages (plain text)<br />

Digital control signals for data acquisition<br />

and control purposes<br />

Relay contacts for triggers and status signalling<br />

RS 232 C<br />

90 - 127 V, 50 / 60 Hz<br />

115 - 140 V, 60 Hz<br />

187 - 265 V, 50/60 Hz<br />

Ambient temperature range ¡C +10 to +45<br />

Dimensions (W x H x D) mm (in.) 580 x 260 x 380<br />

(22.8 x 12.24 x 15)<br />

Weight kg (lbs.) 30 (66)<br />

B5<br />

Ordering Information<br />

PROTEC<br />

Part Number<br />

Helium sniffer leak detector Protec 187 V - 265 V, 50/60 Hz 122 05<br />

90 V - 127 V, 50/60 Hz 122 06<br />

115 V - 140 V, 60 Hz 122 07<br />

Sniffer Lines with integrated LEDs and push-button for background subtraction<br />

SL 303 3 m 122 10<br />

SL 305 5 m 122 11<br />

SL 310 10 m 122 12<br />

Sniffer Probes rigid 120 mm 122 13<br />

385 mm 122 15<br />

flexible 120 mm 122 14<br />

385 mm 122 16<br />

External loudspeaker 122 08<br />

Helium sniffer calibrated leak<br />

S-TL 4 (10 -4 mbar x l x s -1 ) 122 37<br />

S-TL 5 (10 -5 mbar x l x s -1 ) 122 38<br />

S-TL 6 (10 -6 mbar x l x s -1 ) 122 39<br />

Replacement filter tip 122 17<br />

Replacement filters<br />

Felt (25 pieces) 200 35 02<br />

Sinter (5 pieces with gasket) 200 35 00<br />

B5.23


Leak Detectors<br />

Ecotec II Sniffer Leak Detector<br />

Ecotec II Sniffer Leak Detector<br />

For Refrigerant, SF6 and Other Gases<br />

The Ecotec II is a sniffer leak detector, for highly selective detection<br />

of refrigerants (R 134a, for example) and other gases. It may be<br />

programmed for simultaneous detection of two different gases in<br />

order to arrive at clear results even under critical conditions<br />

(to clearly differentiate between the propellant of an insulating<br />

foam and a refrigerant, for example).<br />

Advantages<br />

◆ 65 pre-programmed gases<br />

◆ 40 freely definable gases<br />

◆ Simultaneous detection of up to 4 gases<br />

◆ Selective measurements on refrigerants<br />

◆ Quasi-analog leak rate display through 45 LED segments and<br />

with a digital exponent<br />

◆ Background suppression<br />

◆ Highly flexible and rugged sniffer lines up to 10 m long for individual<br />

use and inaccessible test samples<br />

◆ Sniffer tips with exchangeable filter made of felt, and additional<br />

sinter filter<br />

Typical Applications<br />

The Ecotec II is used to test for leaks on soldered/welded joints and<br />

screwed connections which are exposed to pressures, for example in<br />

production lines for:<br />

◆ Refrigerators and deep freezers<br />

◆ Compressors and evaporators<br />

◆ Cooling and refrigeration systems<br />

◆ Air conditioning units (automotive industry)<br />

◆ Refrigerant vehicles<br />

◆ Halogen lamps<br />

◆ High tension switches<br />

◆ Audio alarm (variable volume)<br />

◆ Multi-line display for leak rates (digital) and status error messages<br />

◆ Autoranging<br />

◆ Easy to operate<br />

◆ Fast response, quick testing<br />

◆ Reproducible test results<br />

◆ Highly reliable<br />

◆ Protected against misoperation<br />

◆ Mobile<br />

◆ Long periods between maintenance through an oil-free vacuum system<br />

without any valves<br />

B5.24


Ecotec II Sniffer Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

ECOTEC II<br />

Detectable gases<br />

For all refrigerants<br />

Smallest detectable leak rate for refrigerants R 600a g/a 0.08<br />

R 134a g/a 0.08<br />

Gas library 106<br />

Measurement range g/a 0.08 to 999.9<br />

Response time s < 1<br />

Time until ready to operate min < 3<br />

Units of measurement (selectable)<br />

g/a, oz/y, mbar x l x s -1 , ppm<br />

Gas flow sccm 70 - 90<br />

Sniffer line m 3, 5, 10<br />

Operating panel<br />

Leak rate display, audio alarm, display of error messages<br />

(plain text)<br />

Inputs<br />

Digital control signals for data acquisition and control purposes<br />

Outputs<br />

Relay contacts for triggers and status signalling<br />

Computer interface<br />

RS 232 C<br />

Mains power supply<br />

90 - 127 V, 50/60 Hz<br />

115 - 140 V, 60 Hz<br />

187 - 265 V, 50/60 Hz<br />

Ambient temperature range ¡C +10 to +45<br />

Dimensions (W x H x D) mm 576 x 350 x 260<br />

Weight, approx. kg (lbs) 34 (75)<br />

Ordering Information<br />

ECOTEC II<br />

Part Number<br />

Refrigerant sniffer leak detector Ecotec II 187 - 265 V, 50/60 Hz 122 00<br />

115 - 140 V, 60 Hz 122 01<br />

090 - 127 V, 50/60 Hz 122 02<br />

Sniffer line with integrated LEDs and SL 303 3 m 122 10<br />

push-button for background subtraction SL 305 5 m 122 11<br />

SL 310 10 m 122 12<br />

Sniffer probe rigid 120 mm 122 13<br />

385 mm 122 15<br />

flexible 120 mm 122 14<br />

385 mm 122 16<br />

External loudspeaker 122 08<br />

Helium sniffer calibrated leak S-TL 4 (10 -4 mbar x l x s -1 ) 122 37<br />

S-TL 5 (10 -5 mbar x l x s -1 ) 122 38<br />

S-TL 6 (10 -6 mbar áx l x s -1 ) 122 39<br />

Replacement filter tip 122 17<br />

Replacement filters Felt (25 pieces) 200 35 02<br />

Sinter (5 pieces with gasket) 200 35 00<br />

Test leaks for refrigerants (2 - 5 g/a) R 134a 122 20<br />

R 600a 122 21<br />

R 404a 122 22<br />

R 502 122 23<br />

R 12 122 24<br />

R 22 122 25<br />

R 23 122 26<br />

R 152a 122 27<br />

R 407c 122 28<br />

R 410a 122 29<br />

R 401a 122 30<br />

R 290 122 31<br />

others<br />

upon request<br />

For calibrated leaks 16 g/a see section ÒCalibrated LeaksÓ - Page B5.30<br />

B5<br />

B5.25


Leak Detectors<br />

HLD4000A Sniffer Leak Detector<br />

HLD4000A Sniffer Leak Detector<br />

For Refrigerant R134a and Other Fluorine Based Refrigerants<br />

The HLD4000A Halogen Leak Detector is a simple, yet highly<br />

sensitive sniffer leak detector for detection of fluorine-based<br />

refrigerant gases.<br />

Using modern microprocessor technology, it is ideal for rough<br />

conditions and continuous use in industrial conditions.<br />

The HLD4000A Halogen Leak Detector is designed especially for detection<br />

of fluorocarbon compounds (for example R134a). It is used primarily for<br />

leak tests on components and systems charged with any fluorine-based<br />

refrigerant. The similar HLD4000C is designed for use with HCFCs<br />

(such as R22) or any compounds containing chlorine.<br />

Advantages<br />

◆ Small and lightweight<br />

◆ Quick start-up<br />

◆ Automatic calibration feature with built-in R134a calibration standard<br />

◆ Alphanumeric display for parameter entry and status messages in<br />

English (German, French and Spanish display text is available after<br />

exchanging an EPROM)<br />

◆ Bar graph display for the leak rates<br />

◆ Leak rate trigger with audio alarm<br />

◆ Relay output<br />

◆ Continual self-monitoring of the instrument<br />

◆ Comprehensive diagnostic program with user guidance for servicing<br />

◆ V.24/RS 232 C computer interface<br />

◆ Application oriented test programs<br />

◆ Very simple to operate<br />

◆ Fast response, quick testing<br />

◆ Reliable and reproducible test results<br />

◆ Fast automatic calibration with almost no user intervention<br />

◆ Selectable manual calibration mode<br />

◆ Protected against misoperation<br />

◆ Memory for test conditions<br />

◆ Automatic background suppression<br />

◆ Automatic flow control in the sniffer tip<br />

Typical Applications<br />

The HLD4000A is suited for sniffer leak detection (overpressure method)<br />

on the following products:<br />

◆ Refrigerators and deep freezers<br />

◆ Compressors and tubings<br />

◆ Air conditioning systems<br />

◆ Cooling systems<br />

◆ Refrigerating vehicles<br />

◆ Cold storage facilities<br />

◆ Heat pumps<br />

◆ Leak detection on components or systems filled with SF 6<br />

◆ May be used in series production, quality assurance and servicing<br />

◆ Ideal for series production testing<br />

Dimensional drawing for the HLD4000A<br />

B5.26


HLD4000A Sniffer Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

HLD4000A<br />

Measurement range g/a (R 134a) 0.28 - 140<br />

or oz/y (R 134a) 0.01 - 5.0<br />

or mbar x l x s -1 2 x 10 -6 - 1 x 10 -3<br />

Response time s 0.5<br />

Flow cm 3 / min 300<br />

Sniffer line, approx m (ft.) 4.5 (14.8)<br />

Outputs<br />

Inputs<br />

V.24/RS232C computer interface<br />

2 relays for alarm signalling<br />

2 relays for remote control<br />

Ambient temperature for operation ¡C (F) 10 to 40 / (50 to 104¡)<br />

Mains voltage either volt / Hz 120 +5%/-25%, 50/60<br />

or volt / Hz 240 +5%/-25%, 50/60<br />

Power consumption watts 70<br />

Weight kg (lbs.) 6.8 (15)<br />

Halogen Leak Detector HLD 4000A,<br />

complete with probe and sensor for 120 VAC<br />

Halogen Leak Detector HLD 4000A,<br />

complete with probe and sensor for 240 VAC<br />

Ordering Information<br />

Halogen Leak Detector HLD 4000C,<br />

complete with probe and sensor for 120 VAC for detection of chlorine-containing compounds<br />

Halogen Leak Detector HLD 4000C,<br />

complete with probe and sensor for 240 VAC for detection of chlorine-containing compounds<br />

Carrying Case for HLD 4000<br />

HLD4000-110<br />

HLD4000-210<br />

HLD4000-310<br />

HLD4000-410<br />

701-081-G1<br />

Additional Operation and Maintenance Manual for HLD 4000 074-189<br />

Filters, Box of 50<br />

Replacement Sensor for HLD 4000A<br />

701-237-G1<br />

702-010-G1<br />

Replacement Sensor for HLD 4000C 001-025<br />

Replacement Leak Standard Gas Canister, HLD 4000A<br />

Replacement Leak Standard Gas Canister, HLD 4000C<br />

HLD4000A<br />

Part Number<br />

702-207-G1<br />

701-022-G1<br />

B5<br />

B5.27


Leak Detectors<br />

Contura Z Helium Leak Detector<br />

Contura Z Helium Leak Detector<br />

CONTURA Z verifies package strength and integrity for flexible,<br />

semi-rigid and rigid packaging.<br />

Non-Destructive Leak Testing<br />

For Flexible Packages<br />

Of the many requirements that a product package must meet, leaktightness<br />

merits special emphasis. In the case of packages under modified<br />

atmosphere, for example, a gas exchange must absolutely be avoided in<br />

order to preserve product quality. In the case of vacuum packages any rise<br />

in pressure (air pullers) or ingress of atmospheric oxygen is undesirable.<br />

Current testing methods are unsatisfactory, because of the inadequate<br />

display of their results, their handling requirements, their cost and, above<br />

all, their detection limits.<br />

Despite the variety of products, package types, packaging techniques<br />

and package materials, leaks are from just a few causes:<br />

Ð<br />

Ð<br />

Ð<br />

Ð<br />

Ð<br />

Product on the sealing seam<br />

Seal parameters out of tolerance<br />

Foil damaged during deep drawing<br />

Foil punctured by the product<br />

Wrinkles in the sealing seam<br />

The leaks caused by these defects range from obvious macrodamage<br />

down to microleaks whose effect is not known before the product reaches<br />

the consumer.<br />

Advantages<br />

◆ Nondestructive, stress-free testing<br />

◆ Immediate result<br />

◆ Detection of ultrasmall leak rates, including bacteria- and virus-tightness<br />

(


Contura Z Helium Leak Detector<br />

Leak Detectors<br />

Technical Data<br />

Contura Z<br />

Smallest detectable leak rate<br />

Automatic test sequence, test cycle duration approx. 15 s mbar x l x s -1 < 10 -7<br />

Continuous testing, test cycle duration 40 s mbar x l x s -1 < 10 -8<br />

Leak localization with sniffer probe mbar x l x s -1 < 10 -7<br />

Test cycle duration<br />

Base setting s approx. 15<br />

Continuous measurement (adjustable) s 999<br />

Measurement range<br />

Qualitative measurement mbar x l x s -1 1.0 x 10 -8 - 9.9 x 10 -1<br />

Quantitative measurement mbar x l x s -1 > 9.9 x 10 -1<br />

Recorder outputs V lin: per decade 1-10 mantissa<br />

Staircase voltage for the exponents V log: 0-10 total meas. range<br />

Relay outputs Pcs. 3<br />

Ready:<br />

Measurement output ready<br />

Fail:<br />

Error message<br />

Meas:<br />

Trigger leak rate pass / fail<br />

Power consumption kVA 1.7<br />

Ramp-up time (after startup) min < 3<br />

Usable diameter of foil chamber<br />

Up to a product height of 20 mm mm 540<br />

Up to a product height of 100 mm mm 460<br />

Maximum product size (W x D)<br />

Up to a product height of 20 mm mm 380 x 380 / 250 x 470<br />

Up to a product height of 100 mm mm 325 x 325 / 250 x 380<br />

Power supply, single-phase<br />

230 V ± 5%, 50 Hz<br />

230 V ± 5%, 60 Hz<br />

Dimensions (W x H x D) mm 790 x 1210 x 1230<br />

Weight kg (lbs.) 166 (365.2)<br />

B5<br />

Ordering Information<br />

Contura Z<br />

Part Number<br />

Leak testing unit EURO 230 V / 50 Hz 122 60<br />

Leak testing unit 230 V / 60 Hz 122 61<br />

MONITOR software 122 65<br />

Calibrated test leak 122 67<br />

Test diaphragm (50 pcs.) for measuring helium concentrations 122 68<br />

B5.29


Leak Detectors<br />

Calibrated Leaks<br />

Calibrated Leaks<br />

Calibrated leaks are required for the alignment of mass<br />

spectrometers, for the calibration of leak rates and for determining<br />

the response time of vacuum systems.<br />

Calibrated Leaks for Vacuum Applications<br />

TL 4 and TL 6<br />

Calibrated leaks without gas reservoir (capillary type of leak) for sensitivity<br />

and signal response time determinations during vacuum leak detection and<br />

for determination of sniffer sensitivity for overpressure leak detection.<br />

Nominal leak rate ranges 10 -4 mbar x l x s -1 for TL 4 and 10 -6 mbar x l x s -1<br />

for TL 6. Suitable for helium. A purging valve with hose nozzle permits a<br />

rapid exchange of the gas in the dead volume.<br />

TL 4 - 6<br />

Helium calibrated leak (capillary leak) for gross leaks, adjustable in the<br />

range between 10 -4 to 10 -6 mbar x l x s -1 , with exchangeable helium<br />

reservoir, pressure gauge and two manually operated valves. For<br />

calibration of leak rate readings and the alignment of helium mass<br />

spectrometers in the vacuum pressure range and for determining the<br />

sensitivity of sniffers in the overpressure range.<br />

TL 7<br />

Helium calibrated leak (capillary leak) with helium reservoir and<br />

electromagnetically operated valve, for installation in the ULTRATEST<br />

UL 200. Leak rate range 10 -7 mbar x l x s -1 . The electromagnetically<br />

operated valve provided permits the opening and closing of the calibrated<br />

leak to be controlled by the leak detectorÕs software.<br />

TL 8<br />

Helium calibrated leak calibrated for a leak rate in the range of<br />

10 -8 mbar x l x s -1 (helium leak rate), with gas reservoir and diaphragm<br />

shutoff valve. For alignment of a helium mass spectrometer, for calibration<br />

of the leak rate display of helium leak detectors and for response time<br />

measurements in connection with larger volumes.<br />

Advantages<br />

◆ Factory certificate (included) in accordance with DIN 55 350-18-4.2.2<br />

◆ Highly accurate<br />

◆ Very low temperature dependence<br />

◆ Determination of the nominal leak rate by comparison with a calibrated<br />

leak having a PTB 1) certificate<br />

◆ DKD 2) certificate (optional) traceable to PTB<br />

◆ Custom models for special applications<br />

The nominal leak rate applies only if the calibrated leak has been<br />

connected to a vacuum system at a pressure of less than 1 mbar.<br />

1) Federal Institution of Physics and Technology<br />

2) German Calibration Service<br />

Calibrated Leaks for Sniffer Applications<br />

These calibrated leaks have been set to a fixed value within the typical leak<br />

rate range (see Ordering Information).<br />

The exchangeable calibration gas reservoir is monitored through the<br />

built-in manometer.<br />

Helium Calibrated Leaks<br />

S-TL 4 to S-TL 6 with leak rates from 10 -4 to 10 -6 mbar x l x s -1 .<br />

Refrigerant Calibrated Leaks<br />

Available for all commonly used refrigerants with leak rates from 2 to 5 g/a<br />

and 16 g/a.<br />

B5.30


Calibrated Leaks<br />

Leak Detectors<br />

Technical Data Leak Rate Range Leak Detection Method Connection Flange<br />

TL 4, without helium gas reservoir 10 -4 mbar x l x s -1 Vacuum and sniffer DN 16 KF<br />

TL 6, without helium gas reservoir 10 -6 mbar x l x s -1 Vacuum and sniffer DN 16 KF<br />

TL 4-6, with helium gas reservoir 10 -4 to 10 -6 mbar x l x s -1 Vacuum and sniffer DN 16 KF<br />

TL 7, with helium gas reservoir 10 -7 mbar x l x s -1 Vacuum (for installation in the UL 200) DN 10 KF<br />

TL 8, with helium gas reservoir 10 -8 mbar x l x s -1 Vacuum DN 10 KF<br />

S-TL 4, with helium gas reservoir 10 -4 mbar x l x s -1 Sniffer Nozzle<br />

S-TL 5, with helium gas reservoir 10 -5 mbar x l x s -1 Sniffer Nozzle<br />

S-TL 6, with helium gas reservoir 10 -6 mbar x l x s -1 Sniffer Nozzle<br />

Calibrated leak for refrigerants 2 - 5 g/a resp. 16 g/a Sniffer nozzle<br />

Ordering Information<br />

Calibrated Leak<br />

Part Number<br />

TL 4, without helium gas reservoir *) 155 65<br />

TL 6, without helium gas reservoir *) 155 66<br />

TL 4-6, with helium gas reservoir *) 155 80<br />

TL 7, with helium gas reservoir,<br />

for installation within the UL 200 *) 140 23<br />

TL 8, with helium gas reservoir *) 165 57<br />

S-TL 4, with helium gas reservoir *) 122 37<br />

S-TL 5, with helium gas reservoir *) 122 38<br />

S-TL 6, with helium gas reservoir *) 122 35<br />

Calibrated leak for refrigerants *)<br />

(2 - 5 g/a, 0,07 - 0,18 oz/y)<br />

R 12 122 24<br />

R 22 122 25<br />

R 23 122 26<br />

R 134a 122 20<br />

R 152a 122 27<br />

R 290 122 31<br />

R 401a 122 30<br />

R 404a 122 22<br />

R 407c 122 28<br />

R 410a 122 29<br />

R 502 122 23<br />

R 600a 122 21<br />

(16 g/a, 0,56 oz/y)<br />

R 134a 122 40<br />

R 404a 122 42<br />

R 502 122 43<br />

R 600a 122 41<br />

Rubber bladder 200 20 218<br />

Hose clamp 200 20 217<br />

Helium can, 1 l 200 28 324<br />

DKD calibration for TL 7/8 154 15<br />

B5<br />

*) With factory certificate<br />

B5.31


Leak Detectors<br />

Screw-in Calibrated Leaks<br />

Screw-in Calibrated Leaks<br />

The manufacturers of helium leak testing systems need calibrated leaks of<br />

various sizes with individually adjusted leak rates for setting up and<br />

calibrating their systems.<br />

Depending on the type of application, these calibrated leaks are either<br />

installed in the test sample as a master leak or used as a continually<br />

available facility in the test chamber itself.<br />

INFICON is now offering a new family of calibrated leaks which are capable<br />

of meeting the requirements concerning type and required leak rate.<br />

Calibrated Leak with Cylindrical Casing<br />

This calibrated leak is used to check the sensitivity of a sniffing facility.<br />

Before and after the actual test, the operator checks the sensitivity of his<br />

test facility within the scope of a plausibility check.<br />

The connection on the side of the customerÕs system is provided via a<br />

VCO fitting for a diameter of 10 mm.<br />

Calibrated Leak with Screw-in Sleeve<br />

This calibrated leak is used as a so-called master leak to check the entire<br />

helium leak testing system.<br />

Generally two leaktight test samples are equipped with these calibrated<br />

leaks. These will ensure proper separation between Òpassed and<br />

rejectedÓ parts.<br />

They are fitted to the customerÕs test samples either by a welded joint or<br />

the screw-in sleeve is glued in place.<br />

Typical Applications<br />

◆ As a master calibrated leak built-in directly into the test sample<br />

◆ Directly installed to the test chamber<br />

◆ Use as a calibrated leak for sniffer applications<br />

Advantages<br />

Calibrated Leak with Pin Type Casing<br />

Serves as a calibrated leak for the entire helium leak testing system without<br />

being influenced by the presence of a test sample.<br />

Here a dummy is placed in the test chamber. The connection to the test<br />

chamber is directly by a DN 10 KF fitting. The test gas connection is either<br />

by a VCO fitting or a hose nozzle for flexible connections.<br />

◆ Various types adapted to different customer requirements<br />

◆ Simple to operate<br />

◆ Easy to install<br />

◆ Ideal installation dimensions<br />

◆ As a rule, all calibrated leaks are supplied with a certificate<br />

(factory certificate) indicating the leak rate which has been set up<br />

Connections on the side of the customerÕs system are:<br />

- 16 KF running to the vacuum chamber<br />

- Hose nozzle, 10 mm in diameter or<br />

VCO fitting, 10 mm in diameter<br />

B5.32


Screw-in Calibrated Leaks<br />

Leak Detectors<br />

Leak rate as a function of applied test pressure vs. 0 bar.<br />

B5<br />

Calibrated leak with screw-in sleeve<br />

Calibrated leak with pin type casing and hose nozzle<br />

Calibrated leak with pin type casing and VCO fitting<br />

Calibrated leak with cylindrical casing and VCO fitting<br />

Technical Data<br />

Calibrated Leak<br />

Casing Field 1 Field 2 Field 3<br />

Leak rate mbar x l x s -1 onlx 1-10 -4 10 -2 - 10 -5 10 -3 - 10 -8<br />

Ordering Information<br />

Calibrated Leak<br />

Part Number<br />

Calibrated leak<br />

With screw-in sleeve -- 143 00 143 01 143 02<br />

With pin type casing and VCO fitting 143 03 143 04 143 05 143 06<br />

With pin type casing and hose nozzle 143 07 143 08 143 09 143 10<br />

With cylindrical casing and VCO fitting 143 11 143 12 143 13 143 14<br />

* When ordering please always state leak rate, test pressure and helium concentration<br />

B5.33


Leak Detectors<br />

Helium Sample Probes (Sniffers)<br />

Helium Sample Probes (Sniffers)<br />

Helium sniffers in connection with the ULTRATEST leak detectors<br />

are used for leak testing test samples in which a helium<br />

overpressure is present. Besides accurate pinpointing of leaks, it is<br />

also possible to determine the leak rate of the escaping helium.<br />

Helium sniffer line<br />

SL 200 P<br />

Helium sniffer QUICK-TEST QT<br />

100 with sniffer<br />

Advantages<br />

Helium Sniffer Line SL 200 for the UL 200<br />

◆ Sniffer line connects directly at the test connection<br />

◆ Very fast response<br />

◆ Extremely low detection limit< 1 x 10 -7 mbar x l x s -1<br />

◆ Rigid and flexible sniffer tips 120 mm (included)<br />

Helium Sniffers QUICK-TEST QT 100 for the<br />

UL 100, UL 200 and UL 500<br />

◆ Sniffer leak detection for greater distances between test object<br />

and leak detector<br />

◆ Diaphragm pump for sampling the search gas<br />

◆ Smallest detectable leak rate 1 x 10 -6 mbar x l x s -1<br />

◆ Short response and decay times<br />

◆ High sniffer velocity<br />

◆ Built-in transformer for adaptation to any required power supply voltage<br />

Typical Applications<br />

◆ Storage and transportation vessels for gases and liquids<br />

◆ Gas supply systems<br />

◆ Gas compressors<br />

◆ Components for the cooling and air conditioning industries<br />

◆ Heat pumps and components for thermal energy recovery units<br />

◆ Chemical production plants<br />

◆ Supply and phone lines laid in the ground<br />

◆ Power station condensers and turbines<br />

◆ Window and door seals of cars, refrigerators, etc.<br />

◆ Revision checks on leak testing systems<br />

◆ Measurement of helium concentrations ranging from ppm to %<br />

◆ All hollow objects exposed to overpressures<br />

Technical Data SL 200 QT 100<br />

Smallest detectable leak rate mbar x l x s -1 < 10 -7 10 -6<br />

Supply voltage Ð 220 V, 50/60 Hz switchable<br />

to 110/120/240 V, 50/60 Hz<br />

Signal response time, approx. at a length of 5 m s < 1 1<br />

20 m s Ð 8<br />

50 m s Ð 20<br />

Connection flange DN 25 KF 25 KF<br />

Weight kg (lbs.) 0.6 (1.32) 3.5 (7.72 )<br />

B5.34<br />

Ordering Information<br />

SL 200 QT 100<br />

Part Number<br />

Helium sniffer line, SL 200 P, 4 m long, straight handle with red / green LED<br />

for go / no-go indication, rigid and flexible sniffer tip 120 mm 140 05 Ð<br />

Helium sniffer QUICK-TEST QT 100 Ð 155 94<br />

Sniffer line for the QT 100 5 m Ð 140 08<br />

20 m Ð 140 09<br />

50 m Ð upon request


Accessories for the UL 500 and UL 500 dry<br />

Leak Detectors<br />

Accessories for the UL 500 and UL 500 dry<br />

Helium sniffer line SL 200 P<br />

1. V.24/RS 232 C Interface<br />

V.24/RS 232 C computer interface pcb, including software and additional<br />

mechanical installation components. The installation of the interface permits<br />

remote control of the UL 500 and reading of the measurement data by a<br />

computer or a terminal. In the PRINT ONLY mode the measurement data<br />

are output continuously to a printer. The baud rate is adjustable in six steps<br />

from 300 to 9600 baud. The UL 500 operates as data terminal equipment<br />

(DTE). A standard 25 way Sub-D connector is used.<br />

2. Exhaust Filter Set<br />

(TRIVAC D 4 B and D 25 B)<br />

Kit for installation by the user.<br />

3. Lifting Eyes<br />

Kit for installation by the user.<br />

4. Search Gas Spray Gun<br />

The search gas spray gun with PVC hose (5 m long) is used for well aimed<br />

spraying of search gas at places where a leak is suspected.<br />

5. Trigger Relay and Start/Stop Pcb.<br />

Trigger relay board with three normally open floating contacts; switching<br />

capacity 2 A, 60 V max. (resistive load) for LIMIT LOW, LIMIT HIGH,<br />

READY. Start and Stop inputs (optocouplers) for remote control. A standard<br />

25 way Sub-D connector is used.<br />

Antistatic Mat (not shown)<br />

(10 -11 ½ to DIN 53 482, VDE 0303, Part 3) for installation by the user.<br />

Replacement Ion Source (not shown)<br />

Complete replacement component, including two built-in iridium cathodes.<br />

Seal Kit (not shown)<br />

The seal kit contains all gaskets which are required for routine servicing of<br />

the instruments (with the exception of the mechanical vacuum pumps).<br />

Electrical Gas Ballast and<br />

Fresh Air Inlet System (not shown)<br />

This kit for installation by the user contains a valve block<br />

(electro-magnetically operated), hose lines and screw-in adapters.<br />

When using this facility the gas ballast will be open slightly (by about 10%)<br />

all the time in order to prevent the accumulation of helium in the backing<br />

pumps during continuous industrial leak testing of components having<br />

relatively high leak rates.<br />

The gas ballast will then only fully open when entering the appropriate<br />

command via the keypad of the UL 500. With this option fitted, the gas<br />

ballast can only be closed manually.<br />

In instruments beginning with Serial No. D 880200001 the mounting holes<br />

for the valve block are already provided.<br />

Ordering Information<br />

Accessories<br />

Part Number<br />

V.24/RS232C Interface 156 05<br />

Exhaust filter set (TRIVAC D 4 B and D 25 B) 200 59 658<br />

Lifting eyes 200 59 475<br />

Antistatic mat 200 59 665<br />

Replacement ion source 165 04<br />

Set of gaskets 200 59 168<br />

Electrical gas ballast and fresh air inlet system 200 59 643<br />

Search gas spray gun 165 55<br />

Trigger relay and Start/Stop pcb. 156 06<br />

B5<br />

B5.35


Leak Detectors Accessories for UL 200, UL 200 dry and Modul 200<br />

Accessories for UL 200, UL 200 dry and Modul 200<br />

CART 200 (standard steel, painted)<br />

CART 200/CART 200 CR<br />

CART 200 CR (stainless steel)<br />

For the UL 200, UL 200 dry and Modul 200; including shelf and holder for<br />

gas cylinders. CART 200 CR (closed version) is made of stainless steel and<br />

is clean room compatible.<br />

Transport case<br />

Transport Case<br />

For impact protected transportation of the UL 200; complete with strong<br />

carrying handles and plastic castors. Separate case for accessories.<br />

The carts are prepared for accommodating the TriScroll 600 and the<br />

TRIVAC D 25 B pumps.<br />

Replacement ion source<br />

Replacement Ion Source<br />

Partial flow system without pump<br />

Complete replacement component, including two built-in yttrium coated<br />

iridium cathodes.<br />

Partial Flow System<br />

For evacuation of test objects up to 100 l. Gross leak detection up to<br />

10 mbar x l x s -1 . Maximum test pressure: 1000 mbar.<br />

Equipment:<br />

Valve block (with inlet and venting valve) plus right-angle bellows valve<br />

DN 25 KF made of stainless steel, solenoid drives, suited for remote control<br />

by the UL 200, mains power 220 V / 50 Hz.<br />

The partial flow systems are available without pumps or as complete<br />

systems with oil-sealed TRIVAC D 16 B / D 25 B rotary vane pumps or<br />

TriScroll 600 dry compressing pumps.<br />

Extension line<br />

8 m Extension Line<br />

The use of extension lines permits operation of the ULTRATEST UL 200 up<br />

to 30 m away from the test objects. A maximum of three extension lines<br />

(of 8 m each) may be connected in series.<br />

PC Software LeakWare (not shown)<br />

The Windows PC software is used for data acquisition, documentation of the<br />

measurements and to control the operation of the leak detector.<br />

B5.36


General Accessories<br />

Leak Detectors<br />

Ordering Information<br />

Accessories<br />

Part Number<br />

Transport case 140 96<br />

Carts<br />

CART 200 140 93<br />

CART 200 CR, stainless steel, with fan and clean room filter 110 V 140 94<br />

220 V 140 95<br />

Partial flow system for UL 200<br />

220 V, without pump 140 20<br />

110 V, without pump 140 28<br />

220 V, with D 25 B 140 25<br />

110 V, with D 16 B 140 26<br />

100 V, with D 25 B 140 27<br />

Partial flow system for UL 200 dry<br />

Without pump 140 29<br />

With TriScroll 600 114 88<br />

AF 16-25 exhaust filter, for partial flow system 189 11<br />

Replacement ion source 165 04<br />

PC software LeakWare 140 90<br />

8 m long extension line 140 22<br />

General Accessories<br />

B5<br />

Search Gas Spray Gun<br />

Test-Port Chamber<br />

Spring-loaded lid; 2 3/4" ID, 3/4" deep; DN 40 KF fitting.<br />

The search gas spray gun with PVC hose (5 m long) is used for well aimed<br />

spraying of search gas at places where a leak is suspected.<br />

Ordering Information<br />

Accessories<br />

Part Number<br />

Base Plate<br />

12" diameter stainless steel base plate.<br />

Test-port chamber<br />

DN 25 KF 122 44<br />

DN 40 KF 122 45<br />

Base plate<br />

DN 25 KF 122 46<br />

Search gas spray gun 165 55<br />

B5.37


Leak Detectors<br />

Connection Flanges and Connection Components<br />

Connection Flanges<br />

Leak Detectors Helium Sniffers Calibrated Leaks<br />

ULTRATEST UL 200 Ð DN 25 KF SL 200 Ð DN 25 KF TL 4 - 6 Ð DN 16 KF<br />

ULTRATEST UL 200 dry Ð DN 25 KF QT Ð DN 25 KF TL 8 Ð DN 10 KF<br />

MODUL 200 Ð DN 25 KF ST 100 - DN 25 KF<br />

ULTRATEST UL 500 Ð DN 40 KF<br />

ULTRATEST UL 500 dry Ð DN 40 KF<br />

If components of the same nominal width are connected, only one centering ring and one clamping ring is required.<br />

Connection Components<br />

When wanting to connect accessories (helium sniffer and calibrated leaks) to a leak detector, the following reducers and components may be necessary:<br />

Centering Rings Clamping Rings<br />

Reduction Reducers Stainless Steel / FPM Aluminum<br />

DN 25 / 16 KF Part No. 183 86, aluminum or DN 25 KF Part No. 883 47 DN 20 / 25 KF Part No. 183 42<br />

Part No. 885 04, stainless steel DN 16 KF Part No. 883 46 DN 10 / 16 KF Part No. 183 41<br />

DN 25 / 10 KF Part No. 183 86, aluminum or DN 10 / 16 KF Part No. 883 56 DN 20 / 25 KF Part No. 183 42<br />

Part No. 885 04, stainless steel DN 25 KF Part No. 883 47 DN 10 / 16 KF Part No. 183 41<br />

DN 40 / 25 KF Part No. 183 87, aluminum or DN 25 KF Part No. 883 47 DN 20 / 25 KF Part No. 183 42<br />

Part No. 885 05, stainless steel DN 40 KF Part No. 883 48 DN 32 / 40 KF Part No. 183 43<br />

DN 40 / 16 KF Part No. 183 89, aluminum or DN 16 KF Part No. 883 46 DN 10 / 16 KF Part No. 183 41<br />

Part No. 885 07, stainless steel DN 40 KF Part No. 883 48 DN 32 / 40 KF Part No. 183 43<br />

DN 40 / 10 KF Part No. 183 89, aluminum or DN 10 / 16 KF Part No. 883 56 DN 10 / 16 KF Part No. 183 41<br />

Part No. 885 07, stainless steel DN 40 KF Part No. 883 48 DN 32 / 40 KF Part No. 183 43<br />

The following metal hoses are recommended to connect the leak detectors to systems:<br />

Nominal Width Length Part Number<br />

DN 16 KF 1.0 m 868 01<br />

DN 16 KF 0.5 m 867 91<br />

DN 25 KF 1.0 m 868 03<br />

DN 25 KF 0.5 m 867 93<br />

DN 40 KF 1.0 m 868 05<br />

DN 40 KF 0.5 m 867 95<br />

B5.38


B6<br />

Vacuum Gauges<br />

Vacuum Gauges and Control Instruments


Vacuum Gauges<br />

Contents<br />

General<br />

Basic Terms of Vacuum Metrology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.3<br />

Transmitter Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.4<br />

Measurements Units Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1.3<br />

Sensors<br />

SKYª Capacitance Diaphragm Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.6<br />

CDG025, CDG045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.6<br />

CDG045-SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.9<br />

Bayard-Alpert Pirani Gauge BPG400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.12<br />

Pirani Standard Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.15<br />

PSG400, PSG400-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.15<br />

PSG100-S, PSG101-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.17<br />

Bayard-Alpert Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.19<br />

BAG100-S, BAG101-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.17<br />

Penning Gauge PEG100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.22<br />

Controller<br />

Vacuum Gauge Controller VGC103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.24<br />

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.25<br />

Vacuum Switch<br />

Vacuum Switch VSA100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.27<br />

Calibration<br />

Calibration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.28<br />

B6.2


Basic Terms of Vacuum Metrology<br />

Vacuum Gauges<br />

Basic Terms of Vacuum Metrology<br />

Today, the total range of measurable vacuum pressure extends from<br />

atmospheric pressure (about 1000 mbar, 750 Torr) down to 10 -12 mbar<br />

(Torr) Ð over 15 decades. The instruments used for measuring pressure<br />

within this wide range are called vacuum gauges. It is impossible to create<br />

a single vacuum sensor capable of performing quantitative measurements<br />

throughout the entire pressure range. Therefore, a variety of different<br />

vacuum gauges are available, each with its own characteristic<br />

measurement range, commonly extending over several decades.<br />

Note the difference between direct and indirect pressure measurements.<br />

With direct pressure measurements, vacuum gauge readings are<br />

independent of gas type. Vacuum gauges, in which pressure is<br />

determined directly by recording the force acting on the surface of a<br />

diaphragm, are common.<br />

With indirect pressure measurements, pressure is determined as a function<br />

of a pressure-dependent property of the gas (i.e. thermal conductivity or<br />

resulting ion current). These properties not only depend on pressure, but<br />

also on the molar mass of the gases. Therefore, vacuum gauge presssure<br />

readings relying on indirect pressure measurements are gas composition<br />

dependent. These readings usually relate to air or nitrogen as the<br />

measurement gas. Appropriate correction factors must be applied for the<br />

measurement of other gases or vapors.<br />

Vacuum Gauges with Pressure Readings<br />

Independent of the Type of Gas<br />

Capacitance Diaphragm Vacuum Gauges<br />

A capacitance diaphragm gauge has two chambers. One is connected to<br />

the vacuum to be measured; the other holds a certain reference vacuum.<br />

The chambers are separated through a metal coated ceramic or thin metal<br />

membrane. Together with a parallel electrode this membrane functions as a<br />

condensator. When the pressure in one chamber is different from the<br />

pressure in the other chamber the membrane bends and thus changes the<br />

capacitance. The change is registered and converted into a pressure signal,<br />

a voltage proportional to the pressure. This method makes gas type<br />

independent absolute pressure measurement possible. Absolute capacitance<br />

gauges can accurately measure pressures from 10 -5 mbar (Torr) to well above<br />

atmospheric pressure using capacitance gauges having diaphragms of<br />

different thickness. 1)<br />

INFICON improvements in materials composition provide more stable and<br />

reliable measurements over an extended period of operation. At the same<br />

time, corrosion resistance is greatly enhanced by using ceramic instead<br />

of metal.<br />

Vacuum Gauges with Pressure Readings<br />

Depending on the Type of Gas<br />

Thermal Conductivity Vacuum Gauges (Pirani)<br />

The energy transfer from a hot wire by a gas can be used to measure the<br />

pressure. The heat is transferred into the gas by molecular collisions with<br />

the wire, i.e. by heat conduction and the rate at which the heat is<br />

transferred depends on the thermal conductivity of the gas.<br />

The heat loss from a wire (typically 5 µm to 20 µm in diameter) can be<br />

determined indirectly with a Wheatstone bridge circuit which both heats the<br />

wire and measures its resistance and therefore its temperature.<br />

A thin metal wire is suspended with at least one side electrically insulated<br />

in the gauge head and is exposed to the gas. Tungsten, nickel, iridium or<br />

platinum may be used for the wire. The wire is electrically heated and the<br />

heat transfer is electronically measured. There are three common operating<br />

methods: constant temperature method, constant voltage bridge, and the<br />

constant current bridge. All these methods indirectly measure the<br />

temperature of the wire by its resistance.<br />

This measurement principle uses the thermal conductivity of gases for<br />

pressure measurements from 10 -4 mbar (Torr) to atmospheric pressure.<br />

INFICON improvements in temperature compensation provide stable<br />

pressure readings in spite of large temperature changes, especially when<br />

measuring low pressures.<br />

Ionization Gauges<br />

When the pressure in a vacuum system is below about 10 -4 mbar (Torr),<br />

direct methods of measurement of the pressure by means such as the<br />

deflection of a diaphragm or measurement of bulk gas properties such as<br />

thermal conductivity are no longer readily applicable. Hence, it is necessary<br />

to resort to methods which essentially count the number of gas molecules<br />

present i.e., it is the number density not the pressure which is measured.<br />

One of the most convenient methods to measure the number density is to<br />

use some technique to ionize the gas molecules and then collect the ions.<br />

The resulting ion current is directly related to pressure and a calibration can<br />

be performed. The probability of ionizing a gas molecule will depend on a<br />

variety of factors and hence, the ionization gauge will have different<br />

sensitivity values for different gas species.<br />

B6<br />

1) For p < 1 mbar and T Gauge ­ T Vacuum the linearity of a gauge with a controlled temperature is<br />

influenced by the thermal transpiration (gas type dependent) at the maximum in the same order<br />

of magnitude as the zero point stability. See K. F. Poulter, et al., Vacuum 33, 331 (1983);<br />

W. Jitschin and P. Ršhl, J. Vac. Sci. Technol. A, Vol. 5, No. 3, 1987.<br />

B6.3


Vacuum Gauges<br />

Transmitter Technology<br />

Hot Cathode Ionization Vacuum Gauges<br />

In a hot cathode ionization gauge, the electrons emitted from the surface of<br />

a hot filament are attracted to a highly transparent grid made from very thin<br />

wire and at a positive electrical potential. With the grid so open, there is a<br />

very high probability that the electron will pass right through the grid and<br />

not strike a wire. If the grid is surrounded by a screen at a negative<br />

electrical potential, the electron will be repelled by this screen and be<br />

attracted back to the grid. This process can happen many times before the<br />

electron finally hits the grid and is lost. As a result, very long electron paths<br />

can be achieved in a small volume, increasing the probability of ionizing a<br />

gas molecule. The resulting ions are attracted directly to the collector.<br />

Most hot cathode sensors used are based on this Bayard-Alpert<br />

arrangement of electrodes. With this electrode arrangement it is possible<br />

to make measurements in the pressure range from 10 -10 to 10 -2 mbar (Torr).<br />

Other electrode arrangements permit access to a higher range of pressures<br />

from 10 -10 mbar (Torr) up to 10 -1 mbar (Torr). For measurement of pressures<br />

below 10 -10 mbar (Torr), extractor ionization sensors are employed. In<br />

extractor ionization gauges, ions are focused on a very thin and short ion<br />

detector. Due to the geometry of this system, interfering influences such<br />

as X-ray effects and ion desorption are almost completely eliminated.<br />

The extractor ionization gauge permits pressure measurements in the<br />

range from 10 -12 to 10 -4 mbar (Torr).<br />

INFICON improvements in electrode arrangements provide a wider<br />

measurement range combined with excellent repeatability. The Bayard-<br />

Alpert Pirani Combination Gauge further improves the measurement range<br />

in an easy to use package.<br />

Cold Cathode Ionization Vacuum Gauges (Penning)<br />

The cold cathode ionization gauge dispenses with the hot filament and uses<br />

a combination of electric and magnetic fields. If one applies a potential of<br />

a few kilovolts between a parallel plate capacitor in the presence of a gas<br />

pressure of a few mbar (Torr), a glow discharge will result. In the glow<br />

discharge, energetic free electrons interact with neutral molecules to<br />

produce ions and more free electrons. The ions are attracted to the negative<br />

electrode and when they strike it, secondary electrons are created, which<br />

are attracted to the positive electrode. The glow discharge continues as<br />

long as the number of electrons being created is equal to or greater than<br />

the number being removed at the positive electrode.<br />

Transmitter Technology<br />

Transmitters convert an analog input signal (pressure) measurement value<br />

into an analog normed electronic measurement signal, i.e. 0 Ð 10 V.<br />

This measurement signal is typically available as a linear or logarithmic<br />

output signal. The advantages of transmitters over conventional gauges<br />

with a separate signal processing device are:<br />

♦ Sensor and electronics in one compact package<br />

♦ Large cost savings<br />

♦ Direct connection to customer control units<br />

♦ A simple formula to convert the measurement signal into any desired<br />

pressure unit<br />

♦ Clear error messages can be transmitted because of the structured<br />

measurement signals<br />

♦ Digital interfaces (RS 232 C, Profibus, DeviceNetª) allow direct<br />

measurement readings in digital form<br />

♦ Integrated setpoint for direct process control based on<br />

pressure measurement<br />

♦ Measurement signals can be transmitted over greater distances<br />

The INFICON transmitter vacuum gauge line provides unparalleled<br />

performance for system manufacturers taking advantage of unique<br />

technologies combined with cost saving potential. The transmitter<br />

technology combines the sensor with the control and evaluation electronics<br />

in one compact package. Several output concepts like 0 Ð 10 V analog<br />

output, digital RS 232 C and fieldbus communications are available.<br />

INFICON transmitter technology reduces the costs for vacuum<br />

measurement and system integration to a minimum.<br />

The Penning gauge design employs a ring as the positive electrode<br />

(anode), which is centrally located between two electrically connected,<br />

negatively charged, parallel plates (cathodes). Electrons are attracted to the<br />

plane of the ring. Upon arrival, these electrons pass through the ring, and<br />

continue to oscillate between the two cathode plates. This configuration<br />

lowers the pressure at which a discharge can be sustained by increasing<br />

the electron path length. By introducing a magnetic field this electron path<br />

becomes a spiral, significantly increasing the path length. This further<br />

lowers the pressure at which the discharge can be maintained.<br />

INFICON design concepts permit safe and reliable operation of ÒPenningÓ<br />

sensors in the pressure range from 1á10 -9 mbar to 1á10 -2 mbar (Torr).<br />

B6.4


Transmitter Technology<br />

Vacuum Gauges<br />

Conventional Measurement Systems<br />

Conventional vacuum measurement systems consist of separate sensors<br />

and control units. The unconditioned sensor signal has to be transmitted to<br />

the control and evaluation unit which makes the system susceptible to<br />

interferences and therefore requires special shielded cabling. Integration<br />

into vacuum systems is space consuming and usually inconvenient since<br />

the controller outputs are not linear or described completely by one<br />

simple formula and therefore require look-up tables to be integrated into<br />

the software.<br />

Transmitter Based Measurement Systems<br />

Analog Technology<br />

Digital Technology<br />

Digital interfaces (RS 232 C, Profibus DP, DeviceNetª) allow direct<br />

measurement readings in digital form and further enhance the advantages<br />

of transmitter technology. INFICON digital transmitters provide control of<br />

processes from one control position.<br />

This allows communication of exact digital information, independent control,<br />

maintenance and diagnostic routines for each connected instrument and<br />

simplifies the connection diagram further.<br />

Measures of control include: monitoring of measurement values, the<br />

automatic zero point adjustment of gauges, reminding the operator of<br />

scheduled maintenance work, warning signals in case of instrument<br />

failure and more.<br />

INFICON digital transmitters offer the flexibility and control of network<br />

communications further enhancing system quality and efficiency.<br />

B6<br />

The combination of sensor and electronics in one package simplifies the<br />

connection scheme of vacuum systems and saves valuable space and costs.<br />

The measuring signal is converted into an analog 0 Ð 10 V output signal,<br />

which can be directly converted to a digital signal and evaluated by a PLC or<br />

other control. This eliminates the need for a separate control and display unit.<br />

No look-up table is required anymore since the analog output signal is<br />

described completely by one simple formula. INFICON analog transmitters<br />

are the most economic solution for advanced vacuum measurement.<br />

B6.5


Vacuum Gauges<br />

SKY TM Capacitance Diaphragm Gauge<br />

SKY Capacitance Diaphragm Gauge<br />

CDG025, CDG045<br />

The SKY CDG uses an ultrapure aluminum oxide ceramic<br />

diaphragm instead of the traditional metal diaphragms used by<br />

other manufacturers. This ultrapure ceramic diaphragm is virtually<br />

corrosion proof resulting in improved reliability, stability and<br />

extended life time, even under the harshest conditions. SKY CDGs<br />

are used by several leading semiconductor system manufacturers.<br />

Patent pending on sensor and diaphragm<br />

Advantages<br />

♦ Marginal zero drift<br />

♦ Virtually corrosion proof Ð long sensor life results in reduced downtime<br />

thus reducing cost of ownership<br />

♦ Superior accuracy and repeatability over long period of operation<br />

♦ Better long-term and temperature stability<br />

♦ Less sensitive to frequent pressure cycles to atmosphere<br />

♦ Eliminates isolation valve (depending on operation mode)<br />

♦ Less susceptible to particles and process by-products through<br />

protective chamber<br />

♦ Fastest warm up time<br />

♦ Lower cost of investment<br />

♦ Supply with +15 V DC or +24 V DC<br />

Ceramic Diaphragms<br />

The diaphragm is the crucial element of any capacitance diaphragm gauge.<br />

Any alteration of the diaphragmÕs deflection characteristics leads to a<br />

change in the displayed pressure.<br />

The INFICON aluminum oxide ceramic (Alumina) diaphragms are especially<br />

designed and manufactured for the purpose of measuring also very low<br />

pressures. Ceramic membranes are produced from ultra pure, fine grained<br />

alumina powder in several sintering steps to achieve a dense, stress free<br />

and tension free diaphragm for the sensors. Several firing processes above<br />

1500 ¡C guarantee a purity of 99.5% or more than 99.9%. With this firing<br />

technique an exceptional uniformity of the material is achieved. Aluminum<br />

oxide ceramic diaphragms change less during operation than commonly<br />

used metal diaphragms. Temperature induced stretching, pressure and<br />

material induced creeping, as well as material alterations via corrosion, are<br />

greatly reduced or even eliminated in ceramic diaphragms. The pressure<br />

reading with ceramic diaphragms is more accurate and repeatable than with<br />

metal diaphragms over an extended period of time.<br />

♦ Drop-in replacement of existing CDGs due to interface compatibility<br />

Typical Applications<br />

♦ Etch, CVD, PVD, and other semiconductor production methods<br />

♦ Chemical process engineering<br />

♦ Reference sensor for monitoring of test instruments in accordance<br />

with DIN/ISO 9000<br />

B6.6


SKY TM Capacitance Diaphragm Gauge<br />

Vacuum Gauges<br />

A) Vacuum connection<br />

Stainless Steel, AlSl316L (18% Cr, 10% Ni, 3% Mo, 69% Fe)<br />

B) Protective chamber<br />

Stainless Steel, AlSl316L (18% Cr, 10% Ni, 3% Mo, 69% Fe)<br />

C) Plasma shield<br />

Stainless Steel, AlSl316L (18% Cr, 10% Ni, 3% Mo, 69% Fe)<br />

D) Metal-ceramic connection<br />

Vacon 70 (28% Ni, 23% Co, 49% Fe)<br />

and Braze, Ti, Ag, Cu<br />

E) Measurement chamber<br />

F) Reference chamber<br />

G) Diaphragm<br />

Al 2<br />

O 3<br />

³ 99.9% for 0.1 Ð 10 Torr<br />

Al 2<br />

O 3<br />

³ 99.5% for 100 Ð 1000 Torr<br />

H) Electrode<br />

Gold<br />

I) Glass ceramic solder<br />

J) Sensor housings<br />

Al 2<br />

O 3<br />

³ 99.5%<br />

Better Mechanical Stability<br />

The construction of the measuring cell is based on a symmetry principle.<br />

The diaphragm is bonded to the lower and upper sensor housing with the<br />

same material under the same process. Unwanted asymmetric tension of<br />

the diaphragm is avoided. Another benefit of such a relatively large bond is<br />

the good thermal contact between the housings and the diaphragm.<br />

Thanks to this construction the sensor has excellent mechanical and thermal<br />

stability. Even frequent pressure changes and overpressures cannot alter<br />

such a cell. The measuring results are consistent and remain excellent over<br />

much longer periods of operation than with metal ones.<br />

Better Temperature Stability<br />

Aluminum oxide ceramic has a significantly lower thermal expansion<br />

coefficient than the metals traditionally used. Conventional CDGs are<br />

constructed of a combination of ceramic parts and a metal diaphragm.<br />

The different thermal expansion of these materials can cause tension on the<br />

diaphragm resulting in a distorted pressure reading. The sensor of a<br />

SKYª CDG consists only of aluminum oxide ceramic. Because of this the<br />

span coefficient of a temperature compensated SKY CDG (CDG025) is<br />

improved over a conventional CDG by a factor of four. That of a temperature<br />

controlled gauge (CDG045) by a factor of two.<br />

High Corrosion Resistance<br />

Aluminum oxide ceramic is highly corrosion resistant. ThatÕs why the<br />

SKY CDGs are particularly useful under corrosive process conditions<br />

and deliver reliable measurement values much longer than conventional<br />

(metal diaphragm) CDGs. Corrosive process gases can impair or<br />

damage metal membranes to the point where accuracy and<br />

repeatability are adversely effected or the gauge ultimately fails.<br />

B6<br />

B6.7


Vacuum Gauges<br />

SKY TM Capacitance Diaphragm Gauge<br />

Technical Data<br />

Measurement range F.S. Torr 1)<br />

Lowest suggested control pressure<br />

Lowest suggested reading<br />

Lowest reading<br />

Accuracy 2)<br />

Torr<br />

Torr<br />

Torr<br />

Resolution<br />

% F.S.<br />

Temperature effects<br />

Zero coefficient<br />

% F.S./¡C<br />

Span coefficient<br />

% of reading/¡C<br />

Temperature<br />

Operation (ambient) ¡C<br />

Bakeout at flange ¡C<br />

Pressure, max. absolute<br />

Output signal (analog)<br />

Supply<br />

Voltage<br />

Operating 3) / heating current<br />

Response time<br />

Electrical connector<br />

Materials exposed to process media<br />

Torr<br />

VDC<br />

VDC<br />

mA<br />

ms<br />

Internal volume cm 3 (inch 3 )<br />

Weight<br />

Protection type<br />

kg<br />

CDG025<br />

CDG045<br />

Temperature Compensated Temperature Controlled 45 °C<br />

1000 100 10 1 1000 100 10 1 0.1<br />

5 5 x 10 -1 5 x 10 -2 5 x 10 -3 5 5 x 10 -1 5 x 10 -2 5 x 10 -3 5 x 10 -4<br />

5 x 10 -1 5 x 10 -2 5 x 10 -3 5 x 10 -4 5 x 10 -1 5 x 10 -2 5 x 10 -3 5 x 10 -4 5 x 10 -5<br />

1 x 10 -1 1 x 10 -2 1 x 10 -3 1 x 10 -4 1 x 10 -1 1 x 10 -2 1 x 10 -3 1 x 10 -4 1 x 10 -5<br />

0.2 0.15<br />

0.0015 0.0015 0.0015 0.0025 0.0015 0.0015 0.0015 0.0025 0.0025<br />

0.005 0.005 0.005 0.015 0.0025 0.0025 0.0025 0.0025 0.005<br />

0.01 0.01<br />

+5 É +50 +15 É +40<br />

+110 +90<br />

3000 2000 2000 2000 3000 2000 2000 2000 1000<br />

0 É +10 0 É +10<br />

+15 (±5%) or +24 (±10%) +15 (±5%) or +24 (±10%)<br />

60/- 60/- 220/440 220/670<br />

< 30 < 30 < 30 < 100 < 30 < 30 < 30 < 100 < 100<br />

D sub, 15 pin<br />

aluminum oxide ceramic (Al 2 O 3 ), stainless steel (AISI316L) 4) , Vacon 70 5)<br />

6 (0.36) 7 (0.43)<br />

0.26 0.49<br />

IP 30<br />

Ordering Information<br />

1000 100 10 1 1000 100 10 1 0.1<br />

Vacuum connector<br />

1/2Ó tube<br />

DN 16 ISO-KF<br />

DN 16 CF-R<br />

Swagelok¨ 8 VCR¨, female<br />

Terminal strip connector<br />

1) SKYª Capacitance Diaphragm Gauges are also available calibrated in mbar and Pa<br />

2) Non-linearity, hysteresis, repeatability at 25 ¡C ambient operating temperature without<br />

temperature effects<br />

360-000 361-000 362-000 364-000 360-010 361-010 362-010 364-010 365-010<br />

360-001 361-001 362-001 364-001 360-011 361-011 362-011 364-011 365-011<br />

360-002 361-002 362-002 364-002 360-012 361-012 362-012 364-012 365-012<br />

360-003 361-003 362-003 364-003 360-013 361-013 362-013 364-013 365-013<br />

374-990<br />

3) Typical value at 25 ¡C ambient temperature after reaching operating temperature<br />

4) 18% Cr, 10% Ni, 3% Mo, 69% Fe<br />

5) 28% Ni, 23% Co, 49% Fe<br />

mm (inches)<br />

mm (inches)<br />

B6.8


SKY TM Capacitance Diaphragm Gauge<br />

Vacuum Gauges<br />

SKY Capacitance Diaphragm Gauge<br />

CDG045-SD<br />

The SKY CDG045-SD provides the most powerful technology of<br />

network communications and advanced sensor technology available<br />

in the market.<br />

The SKY CDG045-SD combines the advantages of DeviceNet<br />

network communications with the innovative technology of aluminum<br />

oxide ceramic CDGs. DeviceNet improves system quality, lowers cost<br />

and increases efficiency. It allows communication of exact digital<br />

information, independent control, maintenance and diagnostic routines<br />

for each connected instrument and simplifies the connection diagram.<br />

The SKY CDG045-SD conforms to the ODVA Specifications defined<br />

by the Semiconductor Special Interest Group.<br />

Patent pending on sensor and diaphragm<br />

Advantages<br />

♦ Marginal zero drift<br />

♦ Virtually corrosion proof Ð long sensor life results in reduced downtime<br />

thus reducing cost of ownership<br />

♦ Superior accuracy and repeatability over long period of operation<br />

♦ Better long-term and temperature stability<br />

♦ Less sensitive to frequent pressure cycles to atmosphere<br />

♦ Eliminates isolation valve (depending on operation mode)<br />

♦ Less susceptible to particles and process by-products through<br />

protective chamber<br />

♦ Fastest warm up time<br />

♦ Lower cost of investment<br />

♦ Supply with 11 to 25 V DC<br />

♦ Drop-in replacement of existing CDGs due to interface compatibility<br />

Typical Applications<br />

♦ Etch, CVD, PVD, and other semiconductor production methods<br />

♦ Chemical process engineering<br />

♦ Reference sensor for monitoring of test instruments in accordance<br />

with DIN/ISO 9000<br />

Using the SKY CDG045-SD with Fieldbus interface, processes can be<br />

controlled from one central position. The measures of control include:<br />

monitoring of measurement values, the automatic zero point adjustment<br />

of gauges, reminding the operator of scheduled maintenance work,<br />

warning signals in case of instrument failure and more.<br />

DeviceNet is a Fieldbus protocol with trunkline-dropline configuration<br />

which makes it possible to connect industrial instruments such as sensors,<br />

switches, valves, actuators etc. in a master/slave or peer-to-peer network.<br />

Such networks can connect up to 64 individual knots or instruments per<br />

network segment with one host (such as a PLC or PC). Integrated<br />

instruments can receive orders and requests from the host, execute them<br />

and then send information back as a result. DeviceNet offers the simplicity<br />

of running the signal as well as the power supply through the same<br />

Fieldbus cable. Knots can also be removed from the network without<br />

having to turn them off and without having to disconnect the network.<br />

DeviceNet uses the CAN (Controller Area Network) communications<br />

protocol for data transfer. CAN was originally developed for the automobile<br />

industry for applications such as control of ABS breaking systems and air<br />

bags Ð applications requiring fast response times and high reliability.<br />

The same speed and reliability in data transfer is utilized in the INFICON<br />

sensors with DeviceNet.<br />

DeviceNet is an open networking standard that follows the DeviceNet<br />

specifications Ð this means that it is manufacturer independent.<br />

INFICON sensors adhere to these documented standards and guarantee<br />

real plug and play functionality.<br />

B6<br />

B6.9


Vacuum Gauges<br />

SKY TM Capacitance Diaphragm Gauge<br />

Protocol<br />

Technical Data<br />

Data rate switch<br />

Cable length<br />

125 Kbps m (ft)<br />

250 Kbps m (ft)<br />

500 Kbps m (ft)<br />

MAC ID<br />

Network size<br />

Digital functions<br />

Analog functions<br />

Visual communication indicators<br />

Electrical connector<br />

Specifications<br />

(ODVA Semiconductor Special Interest Group<br />

DeviceNet ODVA Specifications<br />

CDG045-SD<br />

DeviceNetª, group 2 slave only<br />

25 k, 250 k, 500 kBaud and programmable over network<br />

500 (1650)<br />

250 (825)<br />

100 (330)<br />

2 switches (address 00-63) or programmable over network<br />

up to 64 nodes per segment<br />

Read pressure, set 2 interlock relays A + B,<br />

select units: Torr, mbar, Pa, set zero over network (digital only)<br />

analog zero must be set with zero potentiometer,<br />

monitor: heater, gauge status, trip point high and low hysteresis,<br />

save state allows definition of behavior in case of error, detailed alarm and warning information<br />

Pressure monitor analog output 0 Ð 10 V<br />

LED network status (green/red)<br />

LED module status (green/red)<br />

2 LED interlock relays A + B (green/off)<br />

Micro style connector (with power and signal line), 5 pin<br />

DeviceNetª ÒVacuum Gauge Device ProfileÓ<br />

Interface Guidelines for DeviceNetª Devices on Semiconductor Manufacturing Tools<br />

Interface Guidelines Conformance Test Procedures<br />

Device type<br />

DeviceNet<br />

Explicit peer to peer messaging<br />

I/O peer to peer messaging<br />

Configuration consistency value<br />

Faulted node recovery<br />

Baud rates<br />

k Baud<br />

Master/Scanner<br />

I/O slave messaging<br />

Bit Strobe<br />

Polling<br />

Cyclic<br />

Change of State (COS)<br />

Interlock relays<br />

Range<br />

Relay contact<br />

Hysteresis<br />

Contact rating<br />

V / A DC<br />

Relay status<br />

Connector<br />

Supply for DeviceNetª and sensor together V DC<br />

Connectors for DeviceNetª<br />

for CDG, analog output and Interlock relay<br />

DeviceNet<br />

CDG045-SD<br />

generic<br />

no<br />

no<br />

no<br />

no<br />

125<br />

250<br />

500<br />

no<br />

no<br />

yes<br />

yes<br />

yes<br />

2<br />

1 x 10 -4 x F.S. É F.S.<br />

n.o., potential free<br />

adjustable over complete range<br />

60 / 0.5<br />

LED green<br />

D sub, 15 pin<br />

11 É 25<br />

Microstyle, 5 pin<br />

D sub, 15 pin<br />

B6.10


SKY TM Capacitance Diaphragm Gauge<br />

Vacuum Gauges<br />

Technical Data<br />

Measurement range F.S. Torr 1)<br />

Lowest suggested control pressure<br />

Torr<br />

Lowest suggested reading<br />

Torr<br />

Lowest reading<br />

Torr<br />

Accuracy 2)<br />

Resolution<br />

% F.S.<br />

Temperature effects<br />

Zero coefficient<br />

% F.S./¡C<br />

Span coefficient<br />

% of reading/¡C<br />

Temperature<br />

Operation (ambient) ¡C<br />

Bakeout at flange ¡C<br />

Pressure, max. absolute<br />

Torr<br />

Output signal (analog)<br />

V<br />

Supply<br />

Voltage<br />

V DC<br />

Operating 3) / heating current<br />

mA<br />

Response time<br />

ms<br />

Electrical connector<br />

Materials exposed to process media<br />

Internal volume cm 3 (inch 3 )<br />

Weight<br />

kg<br />

Protection type<br />

CDG045-SD<br />

Temperature Controlled 45 °C<br />

1000 100 10 1 0.1<br />

5 5 x 10 -1 5 x 10 -2 5 x 10 -3 5 x 10 -4<br />

5 x 10 -1 5 x 10 -2 5 x 10 -3 5 x 10 -4 5 x 10 -5<br />

1 x 10 -1 1 x 10 -2 1 x 10 -3 1 x 10 -4 1 x 10 -5<br />

0.15<br />

0.0015 0.0015 0.0015 0.0025 0.0025<br />

0.0025 0.0025 0.0025 0.0025 0.005<br />

0.01<br />

+15 É +40<br />

+90<br />

3000 2000 2000 2000 1000<br />

0 É +10<br />

11 - 25<br />

220/450<br />

< 30 < 30 < 30 < 100 < 100<br />

D sub, 15 pin<br />

aluminum oxide ceramic (Al 2 O 3 ), stainless steel (AISI316L) 4) , Vacon 70 5)<br />

7 (0.43)<br />

0.49<br />

IP30<br />

With DeviceNetª<br />

Swagelok¨ 8 VCR¨, female<br />

other flanges available on request<br />

Ordering Information<br />

1) SKYª Capacitance Diaphragm Gauges are also available calibrated in mbar and Pa<br />

2) Non-linearity, hysteresis, repeatability at 25 ¡C ambient operating temperature without<br />

temperature effects<br />

3) Typical value at 25 ¡C ambient temperature after reaching operating temperature at<br />

24 V DC supply<br />

4) 18% Cr, 10% Ni, 3% Mo, 69% Fe<br />

5) 28% Ni, 23% Co, 49% Fe<br />

1000 100 10 1 0.1<br />

360-303 361-303 362-303 364-303 365-303<br />

B6<br />

mm (inches)<br />

B6.11


Vacuum Gauges<br />

Bayard-Alpert Pirani Gauge BPG400<br />

Bayard-Alpert Pirani Gauge BPG400<br />

This outstanding Bayard-Alpert Pirani Combination Gauge<br />

(optional: with display) provides the functions of two gauges in a<br />

single compact unit measuring from atmosphere to 5 x 10 -10 mbar<br />

(3.8 x 10 -10 Torr). This reduces the complexity of installation, setup,<br />

and use of vacuum measurement on the system. The integrated<br />

Pirani protects the hot ion filament from burning out and reduces<br />

the contamination by automatically switching it off at high pressures.<br />

The optional integrated LCD display offers pressure reading and<br />

status information. The BPG400 provides the best performance<br />

for process and base pressure measurement in the most<br />

economic package.<br />

Patent granted on electronics Ð Patent pending on sensor<br />

Advantages<br />

♦ Extremely wide measurement range from 5 x 10 -10 mbar<br />

(3.8 x 10 -10 Torr) to atmosphere combined with excellent repeatability<br />

in the process pressure range (less than ±5%)<br />

♦ Long-life yttrium oxide coated iridium cathode<br />

♦ Robust, compact construction<br />

♦ Easy integration:<br />

Ð one formula produces a logarithmic analog output over entire<br />

pressure range<br />

Ð no interlock with other gauges is necessary<br />

Ð RS 232 C interface<br />

♦ Cost savings:<br />

Ð single gauge instead of two<br />

Ð single flange connection to the system<br />

Ð single cable<br />

♦ Single flange connection reduces probability of leaks<br />

♦ Easy use:<br />

Ð automatic high vacuum adjustment of Pirani through hot ion gauge<br />

Ð optional integrated LCD display for pressure reading and<br />

information status<br />

Ð optional bakeout extension<br />

Typical Applications<br />

♦ Pressure measurement in semiconductor processes and<br />

transfer chambers<br />

♦ Industrial coating (PVD)<br />

♦ General vacuum measurement and control on systems in rough to<br />

high vacuum range<br />

Advantages of BPG400 Over<br />

Conventional Technology<br />

Conventional hot ion gauges used for high vacuum measurement can only<br />

be operated below atmospheric pressures typically in the range below<br />

10 -2 mbar (Torr). When operated at higher pressures the filament lifetime is<br />

dramatically reduced and may burn out almost immediately. Therefore, hot<br />

ion gauges must be switched on only at specified operating pressures.<br />

Usually, a fore vacuum gauge (Pirani) controls the switching on and off of<br />

the hot ion gauge. Such systems consist of two gauges with the necessary<br />

tubing, cabling and corresponding costly signal processing, which is done<br />

by PLC software or hardwiring.<br />

♦ High reliability:<br />

Ð Pirani protects filament from burn out<br />

(withstands air inrush > 10,000 times)<br />

Ð In the unlikely case of failure the sensor can be easily replaced<br />

B6.12


Bayard-Alpert Pirani Gauge BPG400<br />

Vacuum Gauges<br />

Advanced BPG400<br />

The unique concept of the Bayard-Alpert Pirani Combination Gauge<br />

eliminates the disadvantages of conventional technology and provides<br />

unparalleled performance. The gauge consists of two sensing systems, a<br />

hot ion sensor and a Pirani sensor, which signals are combined in one<br />

single compact package.<br />

The enclosed sensor tube with integrated grid protects the sensor from<br />

external electrical fields. The optional baffle is recommended in case of<br />

particles or process by-products possibly contaminating the sensor or when<br />

freak ions, stray light or fast electrons could influence the measurement.<br />

<br />

The Pirani sensor automatically controls the switching on and off of the hot<br />

ion sensor at a defined switching threshold. The filament therefore is<br />

protected since the hot ion sensor is switched off instantaneously in case of<br />

an air inrush. This minimizes problems associated with operator error,<br />

extended signal processing time, and other system failures.<br />

The electron bombardment degas function provides efficient cleaning of a<br />

contaminated sensor. These measures as well as the yttrium oxide coated<br />

iridium filament extend the lifetime of the gauge to its best. When the end<br />

of the sensorÕs lifetime is reached, simply unplug the sensing element from<br />

the electronics and plug in the replacement.<br />

For higher bakeout temperatures the electronics can be easily removed<br />

when no reading is required or the bakeout extension can be attached<br />

between the sensor and the electronics when a reading is required.<br />

B6<br />

Withstands air inrush > 10,000 times.<br />

The BPG400 eases the integration into process systems and reduces cost.<br />

The combination gauge eliminates the need of two single gauges, which<br />

saves one gauge, one port, one cable, tubing, flanging and converter parts.<br />

The software integration is very easy and convenient since the output<br />

signal is described by a simple formula, which reduces cost further.<br />

B6.13


Vacuum Gauges<br />

Bayard-Alpert Pirani Gauge BPG400<br />

Technical Data<br />

BPG400<br />

Measurement range<br />

mbar<br />

Torr<br />

5 x 10 -10 É 1000<br />

3.8 x 10 -10 É 750<br />

Accuracy, 10 -8 É 10 -2 mbar<br />

% of reading<br />

±15%<br />

Repeatability, 10 -8 É 10 -2 mbar<br />

% of reading<br />

±5%<br />

Degas 1) (p < 7.2 x 10 -6 mbar (5.4 x 10 -6 Torr))<br />

electron bombardment,<br />

3 min max.<br />

Pressure, max. absolute<br />

bar<br />

2<br />

Temperature<br />

Operation (ambient) ¡C<br />

Storage ¡C<br />

Bakeout ¡C<br />

At flange with extension ¡C<br />

At flange without extension ¡C<br />

Electronics removed ¡C<br />

0 É +50<br />

-20 É +70<br />

150<br />

80<br />

150<br />

Power supply<br />

Voltage<br />

Consumption, max.<br />

V DC<br />

W<br />

20 É 28<br />

16<br />

Output signal analog<br />

Measurement range, logarithmic<br />

Relation voltage/pressure<br />

Error signal<br />

Minimum load<br />

V<br />

V<br />

V/decade<br />

V<br />

k½<br />

0 É 10<br />

0.774 É 10<br />

0.75<br />

< 0.4<br />

10<br />

optional: display for<br />

pressure and status<br />

information<br />

Interface (digital)<br />

RS 232 C<br />

Connector<br />

Cable length, max. 2)<br />

m (ft)<br />

D sub, 15 pin<br />

100 (330)<br />

mm (inches)<br />

Materials exposed to process media<br />

yttrium oxide, iridium,<br />

stainless steel, Cu, W,<br />

glass, NiFe, NiCr<br />

Internal volume KF / CF cm 3 (inch 3 )<br />

24 / 34 (1.46 / 2.1)<br />

Weight KF / CF<br />

g<br />

285 / 550<br />

Protection type<br />

IP 30<br />

Ordering Information<br />

BPG400<br />

Without LCD display<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

353-500<br />

353-502<br />

With LCD display<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

353-501<br />

353-503<br />

Replacement sensor<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

354-490<br />

354-491<br />

Bakeout extension, 100 mm (3.94 inches)<br />

353-510<br />

24 V DC supply / RS 232 C line<br />

353-511<br />

Baffle<br />

353-512<br />

1) Reduced accuracy during degas<br />

2) RS 232 C operation < 30 m<br />

B6.14


Pirani Standard Gauge<br />

Vacuum Gauges<br />

Pirani Standard Gauge<br />

PSG400, PSG400-S<br />

The Pirani Standard Gauge PSG400 represents the most advanced<br />

Pirani technology in a very compact, rugged package. The improved<br />

temperature compensation by the incorporated twin Pirani provides<br />

faster, more stable vacuum measurement and eliminates the slow<br />

response towards atmospheric pressures. The rugged stainless steel<br />

sensor cell qualifies it for use on semiconductor systems, as well as<br />

traditional applications such as fore vacuum lines.<br />

Patent granted on electronics<br />

Advantages<br />

♦ Small footprint<br />

♦ Mount in any orientation<br />

♦ Metal sealed feedthrough with stainless steel measuring cell<br />

♦ Optimized temperature compensation with twin Pirani principle<br />

♦ Logarithmic signal output for easy integration<br />

♦ High overpressure capability to 10 bar absolute with<br />

threaded connections<br />

♦ Bakeable version available for 250 ¡C at flange<br />

♦ Sensor cell easily replaced<br />

Typical Applications<br />

♦ Controlling of high vacuum ionization gauges<br />

♦ Fore vacuum pressure monitoring<br />

♦ Safety circuits in vacuum systems<br />

♦ General vacuum measurement and control in fine and rough<br />

vacuum range<br />

Advantages of PSG400 Over<br />

Conventional Technology<br />

In conventional Pirani gauges the filament used as measurement element is<br />

one arm of a self-adjusting bridge circuit. The filament temperature is in the<br />

range of 120 ¡C. Whenever a pressure change occurs a gain control<br />

amplifier automatically adjusts the bridge voltage to keep the filament<br />

temperature constant. This bridge excitation is the primary measurement<br />

used in determining the pressure. The ambient operating temperature also<br />

has an influence on the power necessary to keep the filament temperature<br />

constant. Ambient temperature changes appear as changes in pressure.<br />

To compensate, a temperature sensitive element is placed close to the<br />

sensor. The ambient temperature is thus registered and the measurement<br />

signal is compensated, accordingly.<br />

Advanced PSG400<br />

This sensor consists of two filaments, which are kept constant at two<br />

separate operating temperatures (65 ¡C and 120 ¡C). A change in pressure<br />

affects both filaments the same way. The power required to keep the<br />

filaments at the constant temperature is pressure dependent. By using the<br />

power difference between the two filaments one can easily eliminate<br />

changes in the temperature and thus isolate the changes in pressure.<br />

This satisfies the need for temperature compensation, but eliminates the<br />

delays associated with using a separate temperature sensor, resulting in<br />

a very fast response time.<br />

B6<br />

B6.15


Vacuum Gauges<br />

Pirani Standard Gauge<br />

Technical Data<br />

PSG400 PSG400-S<br />

Measurement range<br />

Accuracy, 1 x 10 -2 É 100 mbar<br />

Repeatability, 1 x 10 -3 É 100 mbar<br />

Mounting orientation<br />

Setpoint<br />

Range<br />

Relay contact<br />

Hysteresis<br />

Contact rating<br />

Relay status<br />

mbar<br />

Torr<br />

% of reading<br />

% of reading<br />

mbar<br />

V / A DC<br />

Pressure, max. absolute<br />

bar<br />

Temperature<br />

Operation (ambient) ¡C<br />

Storage ¡C<br />

Bakeout at flange ¡C<br />

Power supply<br />

Voltage<br />

VDC<br />

Consumption, max.<br />

W<br />

Output signal analog<br />

V<br />

Measurement range, logarithmic<br />

V<br />

Relation voltage/pressure<br />

V/decade<br />

Error signal<br />

V<br />

Response time<br />

ms<br />

Connector<br />

Cable length, max.<br />

Materials exposed to process media<br />

m (ft)<br />

Internal volume KF / CF cm 3 (inch 3 )<br />

Weight KF / CF<br />

Protection type<br />

g<br />

5 x 10 -4 É 1000<br />

3.8 x 10 -4 É 750<br />

Å ±10<br />

Å ±2<br />

any<br />

n/a 1<br />

2 x 10 -3 É 500<br />

n.o.<br />

potential free<br />

approx. 30%<br />

of adjusted<br />

pressure<br />

60 / 0.5<br />

LED, green<br />

10 1)<br />

+ 5 É + 60<br />

- 20 É + 65<br />

80 / 250 2)<br />

14 É 32<br />

1<br />

0 É 10.3<br />

1.9 Ð 10<br />

1.286<br />

< 0.5<br />

10<br />

FCC 68, 8 pin (shielded)<br />

100 (330)<br />

tungsten, stainless steel,<br />

glass, Cu, NiFe, Ni<br />

2 / 10 (0.1 / 0.6)<br />

97 / 120<br />

IP 40<br />

mm (inches)<br />

Ordering Information<br />

PSG400<br />

PSG400-S<br />

DN 16 ISO-KF<br />

1/8Ó NPT<br />

DN 16 CF-R 2)<br />

1/2" tube<br />

Swagelok¨ 8 VCR¨, female<br />

Replacement sensor<br />

DN 16 ISO-KF<br />

1/8Ó NPT<br />

DN 16 CF-R 2)<br />

1/2Ó tube<br />

Swagelok¨ 8 VCR¨, female<br />

350-000 350-010<br />

350-001 350-011<br />

350-002 350-012<br />

350-003 350-013<br />

350-004 350-014<br />

350-990<br />

350-991<br />

350-992<br />

350-993<br />

350-994<br />

1) Threaded connections only 2) Extended tube for bakeout with 250 ¡C at flange<br />

B6.16


Pirani Standard Gauge<br />

Vacuum Gauges<br />

Pirani Standard Gauge<br />

PSG100-S, PSG101-S<br />

The Pirani Standard Gauges PSG100-S and PSG101-S are<br />

especially designed for easy integration into vacuum systems using<br />

Profibus DP or DeviceNetª fieldbus protocols. The gauges are<br />

equipped with a set point and for corrosive applications, a platinum<br />

filament version is available.<br />

Patent pending<br />

Advantages<br />

♦ Fieldbus interface (Profibus, DeviceNet) for easy integration into vacuum<br />

systems using network communications<br />

♦ For corrosive applications or high levels of water vapors the PSG101-S<br />

uses a platinum filament and a Al 2<br />

O 3<br />

ceramic feedthrough<br />

♦ Setpoint with adjustable threshold over a wide range<br />

♦ Mount in any position<br />

♦ Logarithmic analog output signal available<br />

♦ Sensor cell is easily replaced<br />

Typical Applications<br />

♦ Processes with corrosive gases (PSG101-S)<br />

♦ Fore vacuum pressure monitoring<br />

♦ Controlling of high vacuum ionization gauges<br />

♦ Safety circuits in vacuum systems<br />

♦ General vacuum measurement and control in the fine and rough<br />

vacuum range<br />

Fieldbus<br />

Fieldbus allows processes or applications the flexibility and control of<br />

network communications. It permits communication of exact digital<br />

information, independent control, maintenance and diagnostic routines<br />

for each connected instrument and simplifies your connection diagram.<br />

The measures of control include: monitoring of measurement values,<br />

automatic zero point adjustment of gauges, update operator of scheduled<br />

maintenance work, warning signals in case of instrument failure, and more.<br />

Profibus DP<br />

The central automation systems, e.g. PLC/PC or process control systems,<br />

communicate through a fast serial connection with decentralized<br />

instruments such as I/O, motors, valves and pressure transmitters. The<br />

exchange of data with the decentralized instruments takes place mostly in<br />

cycles. The basic functions of the Profibus DP Communication Profile also<br />

include acyclic communication services for parameter setting, controlling,<br />

monitoring, and alert functions of intelligent instruments.<br />

DeviceNet<br />

The DeviceNet interface supports polling, bit strobe and change of<br />

state/cyclic commands. Like with other DeviceNet instruments the user<br />

can monitor and control all available sensor functions.<br />

B6<br />

B6.17


Vacuum Gauges<br />

Pirani Standard Gauge<br />

Profibus DP<br />

PSG100-SP<br />

PSG101-SP<br />

Technical Data<br />

PSG100-S<br />

PSG101-S<br />

Supported baud rates (for auto detection)<br />

Expanded user parameter data<br />

Configuring<br />

Number of input and output data<br />

Sync-Mode and Freeze-Mode<br />

Connector<br />

Device type<br />

Explicit Peer to Peer Messaging<br />

I/O Peer to Peer Messaging<br />

Configuration consistency value<br />

Faulted node recovery<br />

Baud rates<br />

Master/Scanner<br />

I/O Slave Messaging<br />

Bit Strobe<br />

Polling<br />

Cyclic<br />

Change of State (COS)<br />

Supply<br />

Connector<br />

DeviceNet<br />

k Baud<br />

Bytes<br />

Bytes<br />

k Baud<br />

V DC<br />

9.6<br />

19.2<br />

93.75<br />

187.5<br />

500<br />

1500<br />

5<br />

2<br />

yes<br />

D sub, 9 pin<br />

PSG100-SD<br />

PSG101-SD<br />

generic<br />

no<br />

no<br />

no<br />

no<br />

125<br />

250<br />

500<br />

no<br />

yes<br />

yes<br />

yes<br />

yes<br />

11 É 25<br />

Phoenix Combicon, 5 pin<br />

Measurement range<br />

Filament material<br />

Mounting position<br />

Fieldbus protocol<br />

Setpoint<br />

Range<br />

Relay contact<br />

Hysteresis<br />

Contact rating<br />

Relay status<br />

Pressure, max. absolute<br />

mbar<br />

Torr<br />

mbar<br />

V / A DC<br />

bar<br />

Temperature<br />

Operation (ambient) ¡C<br />

Storage ¡C<br />

Bakeout at flange ¡C<br />

Power supply<br />

Voltage<br />

V DC<br />

Consumption, max.<br />

W<br />

Output signal analog<br />

V<br />

Measurement range<br />

V<br />

Relation voltage/pressure<br />

V/decade<br />

Connector<br />

Cable length, max. (analog)<br />

Materials exposed to process media<br />

m (ft)<br />

Flange<br />

Internal volume cm 3 (inch 3 )<br />

Weight, approx.<br />

Protection type<br />

kg<br />

5 x 10 -4 É 1000<br />

3.8 x 10 -4 É 750<br />

tungsten platinum<br />

any<br />

DeviceNetª or<br />

Profibus DP<br />

1<br />

1 x 10 -3 É 500<br />

n.o. / potential free<br />

ca. 30% of adjusted pressure<br />

60 / 0.5<br />

LED, green<br />

3 10 1)<br />

+10 É +50<br />

-20 É +70<br />

80<br />

14.5 É 36<br />

< 2<br />

0 É 10.6<br />

0.66 É 10<br />

1.333<br />

FCC 68, 8 pin (shielded)<br />

100 (330)<br />

tungsten, Al, platinum,<br />

nickel-plated stainl. steel,<br />

steel, stainless CrNi, Al 2 O 3<br />

steel, NiFe, ceramics,<br />

glass, NiFe, Mo, Ni<br />

CrNi8020,<br />

epoxy cement<br />

DN 16 ISO-KF<br />

11 (0.67)<br />

0.29<br />

IP 40<br />

Ordering Information<br />

PSG100-S<br />

PSG101-S<br />

With setpoint<br />

With DeviceNetª (PSG100-SD, PSG101-SD)<br />

With Profibus DP (PSG100-SP, PSG101-SP)<br />

Replacement sensor<br />

n/a 350-030<br />

350-021 350-031<br />

350-022 350-032<br />

350-980 350-981<br />

1) Threaded connections only<br />

mm (inches)<br />

B6.18


Bayard-Alpert Gauge<br />

Vacuum Gauges<br />

Bayard-Alpert Gauge<br />

BAG100-S, BAG101-S<br />

The Bayard-Alpert Gauge BAG100S covers an extremely wide<br />

measurement range with excellent reproducibility in the process<br />

pressure range. The sensor employs two filaments which are made<br />

of long-life yttrium oxide coated iridium for standard applications or<br />

alternatively tungsten, which is more compatible with halogens<br />

(Cl, Fl, Br) or hydrogen gas compositions. The gauge features<br />

selectable analog as well as digital communications by RS 232 C<br />

interface or fieldbus options like Profibus DP and DeviceNet.<br />

The IP54 rating ensures protection against dust, water spray, and<br />

electromagnetic interferences.<br />

Advantages<br />

♦ Wide measurement range of 2 x 10 -10 to 1 x 10 -1 mbar<br />

(1.5 x 10 -10 to 7.5 x 10 -2 Torr) with a single sensor<br />

♦ High reproducibility of ±10% of the measurement value within the<br />

process pressure range<br />

♦ Fully encapsulated sensor with a very stable electrode geometry<br />

♦ Longer life through dual cathodesÐautomatic switchover in case of failure<br />

♦ Long-life iridium cathodes with yttrium oxide coating<br />

♦ Continuous measurement available during electron bombardment degas<br />

♦ Easy-to-exchange sensors with automatic self-adjustment to<br />

maintain reproducibility<br />

♦ Relay contact switching threshold adjustable over a wide range<br />

♦ Analog output with selectable logarithmic / linear characteristic<br />

♦ Digital interfaces: RS 232 C / Fieldbus: Profibus DP or DeviceNetª<br />

♦ Rugged IP 54 metal enclosure<br />

♦ High EMI compatibility through screened enclosure, screened sensor,<br />

and interference suppression on all inputs and outputs<br />

Typical Applications<br />

♦ Pressure measurement in semiconductor processes and<br />

transfer chambers<br />

♦ Evaporation and coating systems<br />

♦ General pressure measurement and control in fine and high vacuum range<br />

The innovative Bayard-Alpert Transmitters BAG100-S and BAG101-S offer<br />

a wide measurement range spanning from 2 x 10 -10 to 1 x 10 -1 mbar.<br />

The wide range Bayard-Alpert measuring system is mechanically protected<br />

by the metal tube which surrounds it. The rugged arrangement of the<br />

electrodes ensures highly repeatable measurements over the entire range.<br />

Each sensor is individually calibrated in the factory. The calibration data<br />

are stored in an EEPROM which is fully integrated into the sensor.<br />

When exchanging the sensor, the electronics of the transmitter are<br />

automatically adjusted to the currently connected sensor so that the<br />

specified reproducibility can be guaranteed. The sensor with a CF flange<br />

is equipped with a welded current feedthrough which enables degassing<br />

of the sensor at a temperature of 150 ¡C with the electronics in place.<br />

Sensor supply and processing of the measurement data is performed by<br />

microprocessor controlled electronics which require a 24 V power supply<br />

and draw a very low current. The microcontroller also controls the<br />

BAG100-S and BAG101-S in that it monitors the emission, converts and<br />

corrects the measurement data (automatic correction of the sensorÕs<br />

sensitivity, matching of the unit etc.) and monitors the trigger thresholds<br />

for the relay.<br />

The selectable signal output characteristics (linear / logarithmic) as well<br />

as the digital computer interfaces permit easy integration in existing or<br />

future system concepts.<br />

B6<br />

B6.19


Vacuum Gauges<br />

Bayard-Alpert Gauge<br />

Fieldbus<br />

Fieldbus allows processes or applications the flexibility and control of<br />

network communications. It permits communication of exact digital<br />

information, independent control, maintenance and diagnostic routines<br />

for each connected instrument and simplifies your connection diagram.<br />

Device type<br />

DeviceNet<br />

Explicit Peer to Peer Messaging<br />

I/O Peer to Peer Messaging<br />

BAG100-SD<br />

BAG101-SD<br />

generic<br />

no<br />

no<br />

The measures of control include: monitoring of measurement values,<br />

automatic zero point adjustment of gauges, update operator of scheduled<br />

maintenance work, warning signals in case of instrument failure, and more.<br />

Profibus DP<br />

The central automation systems, e.g. PLC/PC or process control systems,<br />

communicate through a fast serial connection with decentralized<br />

instruments such as I/O, motors, valves and pressure transducers.<br />

The exchange of data with the decentralized instruments takes place<br />

mostly in cycles. The basic functions of the Profibus DP Communication<br />

Profile also include acyclic communication services for parameter setting,<br />

controlling, monitoring, and alert functions of intelligent instruments.<br />

Configuration consistency value<br />

Faulted node recovery<br />

Baud rates<br />

Master/Scanner<br />

I/O Slave Messaging<br />

Bit Strobe<br />

Polling<br />

Cyclic<br />

Change of State (COS)<br />

Supply<br />

Connector<br />

k Baud<br />

V DC<br />

no<br />

no<br />

125<br />

250<br />

500<br />

no<br />

yes<br />

yes<br />

yes<br />

yes<br />

11 É 25<br />

Microstyle, 5 pin<br />

DeviceNet<br />

The DeviceNet interface supports polling, bit strobe and change of<br />

state/cyclic commands. Like with other DeviceNet instruments the user<br />

can monitor and control all available sensor functions.<br />

Profibus DP<br />

Supported baud rates (auto detection)<br />

k Baud<br />

BAG100-SP<br />

9.6<br />

19.2<br />

93.75<br />

187.5<br />

500<br />

1500<br />

Expanded user parameter data<br />

no<br />

Configuring<br />

Number of input and output data<br />

Bytes<br />

2 each<br />

Sync-Mode and Freeze-Mode<br />

yes<br />

Connector<br />

D sub, 9 pin<br />

mm (inches)<br />

B6.20


Bayard-Alpert Gauge<br />

Vacuum Gauges<br />

Technical Data<br />

BAG100-S<br />

BAG101-S<br />

Measurement range<br />

Reproducibility<br />

Repeatability<br />

Long term sensitivity drift<br />

Filament material<br />

Number of filaments<br />

Degas (p < 2 x 10 -5 mbar (1.5 x 10 -5 Torr))<br />

mbar<br />

Torr<br />

% of reading<br />

% of reading<br />

% of reading<br />

Setpoint<br />

Range<br />

mbar<br />

Relay contact<br />

Hysteresis<br />

Contact rating<br />

V / A DC<br />

Relay status<br />

Pressure, max. absolute<br />

bar<br />

Temperature<br />

Operation (ambient) ¡C<br />

Storage ¡C<br />

Bakeout at flange DN 25 ISO-KF ¡C<br />

Bakeout at flange DN 40 CF-R ¡C<br />

Power supply<br />

Voltage<br />

VDC<br />

Current Consumption<br />

Operation<br />

A<br />

Bakeout<br />

A<br />

Measurement start (approx. 1 sec.)<br />

A<br />

Output signal analog<br />

V<br />

Measurement range<br />

V<br />

Selectable scaling<br />

Interface (digital)<br />

Response time (at p > 1 x 10 -6 mbar)<br />

ms<br />

Connector<br />

Cable length, max. (analog)<br />

m (ft)<br />

Materials exposed to process media (excl. filament)<br />

Internal volume, approx. DN 25 KF / DN 40 CF cm 3 (inch 3 )<br />

Weight, approx. DN 25 KF / DN 40 CF<br />

kg<br />

Protection type<br />

2 x 10 -10 É 1 x 10 -1 2 x 10 -10 É 5 x 10 -3<br />

1.5 x 10 -10 É 7.5 x 10 -2 1.5 x 10 -10 É 3.8 x 10 -3<br />

±10<br />

±2<br />

±2<br />

yttrium oxide, iridium<br />

tungsten<br />

2<br />

electron bombardment, 3 min max.<br />

1 1<br />

1 x 10 -9 É 1 x 10 -1 1 x 10 -9 É 1 x 10 -3<br />

n.o. / potential free<br />

n.o. / potential free<br />

approx. 10% of adjusted pressure approx. 10% of adjusted pressure<br />

60 / 0.5 60 / 0.5<br />

LED, green<br />

LED, green<br />

2<br />

0 É +50<br />

-20 É +70<br />

80<br />

150<br />

20 É 28<br />

0.5<br />

0.8<br />

1.4<br />

0 É 10<br />

0 É 10<br />

1 or 3 decades out of 9<br />

RS 232 C<br />

100<br />

D sub, 15 pin (shielded)<br />

100 (330)<br />

stainless steel, glass, NiFe, NiCr<br />

24 / 34 (1.46 / 2.1)<br />

0.98 / 1.28<br />

IP 54<br />

B6<br />

Ordering Information<br />

BAG100-S<br />

BAG101-S<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

With Profibus DP (BAG100-SP)<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

With DeviceNetª (BAG100-SD, BAG101-SD)<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

Replacement sensor<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

24 V DC supply / RS 232 C line<br />

352-000 n/a<br />

352-002 352-003<br />

352-010 n/a<br />

352-011 n/a<br />

352-005 352-007<br />

352-006 352-008<br />

352-490 352-492<br />

352-491 352-493<br />

353-511<br />

B6.21


Vacuum Gauges<br />

Penning Gauge PEG100<br />

Penning Gauge PEG100<br />

The Penning Gauge PEG100 provides reliable high vacuum<br />

measurements. The rugged penning cold cathode sensor has no<br />

filament to burn out. Due to titanium cathode plates and the reduced<br />

high voltage after plasma ignition, the gauge can be operated also in<br />

sputtering applications. The fieldbus options, in addition to the<br />

logarithmic analog output signal, allow easy integration into vacuum<br />

systems using Profibus DP or DeviceNet protocols.<br />

Patent pending on sensor<br />

Advantages<br />

♦ Wide measurement range from 1 x 10 -9 to 1 x 10 -2 mbar (7.5 x 10 -10<br />

to 7.5 x 10 -3 Torr)<br />

♦ All-metal cold cathode sensor (Penning) with ceramic feedthrough<br />

♦ New electrode geometry provides excellent ignition properties<br />

♦ Decreased high voltage after plasma ignition and titanium cathode<br />

plates reduce risk of contamination, even during sputtering operations<br />

with argon<br />

♦ The anode ring and the titanium cathode can be cleaned or<br />

replaced easily<br />

♦ Minimal magnetic field intensity adjacent to gauge<br />

♦ LED indicator for power on and plasma ignited<br />

♦ Logarithmic analog output signal<br />

♦ Fieldbus interface (Profibus DP, DeviceNet) for easy integration into<br />

vacuum systems using network communications<br />

Typical Applications<br />

♦ High vacuum pressure monitoring<br />

♦ Evaporation and sputtering systems<br />

♦ General vacuum measurement and control in the fine and high<br />

vacuum range<br />

The Penning Gauge PEG100 is a cold cathode sensor based on the well<br />

proven principle of Penning. For degassing of the all-metal sensor with<br />

Al 2<br />

O 3<br />

current feedthrough, the housing of the transmitter with its electronics<br />

and magnet may easily be removed. The magnet offers a closed magnetic<br />

field for negligible stray field. The PEG therefore may also be installed close<br />

to sensitive parts within a system. The anode ring and the titanium cathode<br />

plates may be exchanged easily for quick maintenance should they become<br />

contaminated. Since sputtered titan is not magnetic Ð limiting the build up of<br />

short circuits within the sensor Ð the risk of contamination is greatly<br />

reduced. The newly designed cathode plate acts as a baffle for the sensor.<br />

Fieldbus<br />

Fieldbus allows processes or applications the flexibility and control of<br />

network communications. It permits communication of exact digital<br />

information, independent control, maintenance and diagnostic routines for<br />

each connected instrument and simplifies your connection diagram.<br />

The measures of control include the monitoring of measurement values, the<br />

automatic zero point adjustment of gauges, reminding the operator of<br />

scheduled maintenance work, warning signals in case of instrument failure<br />

and more.<br />

Profibus DP<br />

The central automation systems, e.g. PLC/PC or process control systems,<br />

communicate through a fast serial connection with decentralized<br />

instruments such as I/O, motors, valves and pressure transducers. The<br />

exchange of data with the decentralized instruments takes place mostly in<br />

cycles. The basic functions of the Profibus DP Communication Profile also<br />

include acyclic communication services for parameter setting, controlling,<br />

monitoring, and alert functions of intelligent instruments.<br />

DeviceNet<br />

The DeviceNet interface supports polling, bit strobe and change of<br />

state/cyclic commands. Like with other DeviceNet instruments the user can<br />

monitor and control all available sensor functions.<br />

B6.22


Penning Gauge PEG100<br />

Vacuum Gauges<br />

Profibus DP<br />

PEG100-P<br />

Technical Data<br />

PEG100<br />

Supported baud rates (auto detection)<br />

Expanded user parameter data<br />

Configuring<br />

Number of input and output data<br />

Sync-Mode and Freeze-Mode<br />

k Baud<br />

Bytes<br />

Bytes<br />

9.6<br />

19.2<br />

93.75<br />

187.5<br />

500<br />

1500<br />

5<br />

2<br />

yes<br />

Measurement range<br />

Accuracy, 1 x 10 -8 É 1 x 10 -4 mbar<br />

mbar<br />

Torr<br />

% of reading<br />

Pressure, max. absolute<br />

bar<br />

Temperature<br />

Operation (ambient) ¡C<br />

Storage ¡C<br />

Bakeout<br />

without electronics ¡C<br />

with electronics, at flange ¡C<br />

1 x 10 -9 É 1 x 10 -2<br />

7.5 x 10 -10 É 7.5 x 10 -3<br />

Å ±30<br />

10<br />

+10 É +50<br />

-20 É +75<br />

350<br />

70<br />

Connector<br />

D sub 9 pin<br />

Power supply<br />

Voltage<br />

Consumption, max.<br />

VDC<br />

W<br />

14.5 É 36<br />

< 2<br />

Device type<br />

Explicit Peer to Peer Messaging<br />

I/O Peer to Peer Messaging<br />

Configuration consistency value<br />

Faulted node recovery<br />

Baud rates<br />

DeviceNet<br />

k baud<br />

PEG100-D<br />

generic<br />

no<br />

no<br />

no<br />

no<br />

125<br />

250<br />

500<br />

Output signal analog<br />

Measurement range<br />

Relation voltage/pressure<br />

Connector<br />

Cable length, max. (analog)<br />

Materials exposed to process media<br />

V<br />

V<br />

V/decade<br />

m (ft)<br />

Internal volume cm 3 (inch 3 )<br />

Weight, approx.<br />

kg<br />

Protection type<br />

0 É 10.6<br />

0.66 É 10<br />

1.333<br />

FCC 68, 8 pin (shielded)<br />

100 (330)<br />

stainless steel, CrNi,<br />

Al 2 O 3 , NiFe, Mo, Cu, Ni, Ti<br />

21 (1.28)<br />

0.5<br />

IP 40<br />

Master/Scanner<br />

no<br />

I/O Slave Messaging<br />

Bit Strobe<br />

Polling<br />

Cyclic<br />

Change of State (COS)<br />

Supply<br />

Connector<br />

V DC<br />

yes<br />

yes<br />

yes<br />

yes<br />

11 É 25<br />

Phoenix Combicon, 5 pin<br />

Ordering Information<br />

PEG100<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

With DeviceNetª (PEG100-D)<br />

DN 25 ISO-KF<br />

DN 40 CF-R<br />

With Profibus DP (PEG100-P)<br />

DN 25 ISO-KF<br />

Replacement cathode plates, titanium<br />

Set of 5 pieces<br />

PEG100<br />

351-000<br />

351-002<br />

351-003<br />

351-004<br />

351-005<br />

351-490<br />

B6<br />

mm (inches)<br />

B6.23


Vacuum Gauges<br />

Vacuum Gauge Controller VGC103<br />

Vacuum Gauge Controller VGC103<br />

By combining up to three principles of measurement Ð from hot<br />

cathode, cold cathode, Pirani or capacitance diaphragm gauges Ð<br />

the Vacuum Gauge Controller VGC103 covers the entire pressure<br />

range from 10 -10 to 2000 mbar (Torr). Switching over of the display<br />

to the right pressure range is automatic for the most common sensor<br />

combinations. The display of the VGC103 combines the advantages<br />

of analog and digital readouts.<br />

Advantages<br />

♦ Can be combined with up to three sensor types for an extremely wide<br />

measurement range<br />

♦ Full remote control via RS 232 C interface<br />

♦ User selectable measurement unit (millibar, Torr, Pascal or micron)<br />

♦ Analog bar graph display compliments digital readout<br />

♦ Three adjustable setpoints with adjustable hysteresis, may be assigned<br />

to any channel<br />

♦ Programmable 0 É 10 V chart recorder output with logarithmic / linear<br />

characteristics for each gauge or combination of PSG and BAG<br />

♦ Compact bench-top unit which can be installed in panel cut-outs or a<br />

19Ó racks (1/4 19Ó, 3U height)<br />

The VGC103 easily fits your application specifications thanks to the<br />

possibility of combining various sensors with different methods of<br />

measurement and different measurement ranges.<br />

Multiple Recorder Outputs and Control<br />

Signals For Simplified Process Integration<br />

The VGC103 offers standard features that other controllers only offer as<br />

add-on options:<br />

♦ Three adjustable setpoints with adjustable hysteresis and arbitrary<br />

allocation to the three measuring channels<br />

♦ Automatic control of the emission (Bayard-Alpert Gauge BAG) or of high<br />

voltage (Penning Gauge PEG) with Pirani Gauge PSG on channel 2<br />

Easy To Read – Easy To Use<br />

The large digital display allows for easy and quick reading of the<br />

measurement value, while the analog bar graph display allows for at a<br />

glance verification. During pressure measurement the display changes<br />

automatically over to the input channel of the correct sensor for the sensor<br />

combination: Ch 2 = PSG, Ch 3 = BAG. The values can be displayed in<br />

millibar, Torr, Pascal or micron.<br />

With its compact dimensions the VGC (1/4 19Ó, 3U height) easily fits<br />

into panel cutouts or 19Ó racks and can be used just as easily as a<br />

bench top unit.<br />

B6.24


Vacuum Gauge Controller VGC103<br />

Vacuum Gauges<br />

Rear view of the VGC103<br />

B6<br />

Cables<br />

Technical Data<br />

Cable to VGC103 in m (ft)<br />

3 (9.9)<br />

5 (16.5)<br />

10 (33)<br />

15 (49.5)<br />

20 (66)<br />

30 (99)<br />

40 (132)<br />

50 (165)<br />

75 (247.5)<br />

100 (330)<br />

PSG/PEG BPG/BAG CDG<br />

398-500 398-520 398-540<br />

398-501 398-521 398-541<br />

398-502 398-522 398-542<br />

398-503 398-523 398-543<br />

398-504 398-524 398-544<br />

398-505 398-525 398-545<br />

398-506 398-526 n/a<br />

398-507 398-527 n/a<br />

398-508 398-528 n/a<br />

398-509 398-529 n/a<br />

B6.25


Vacuum Gauges<br />

Vacuum Gauge Controller VGC103<br />

Measurement channels<br />

Display<br />

Range<br />

Technical Data<br />

mbar<br />

Torr<br />

Digital<br />

Analog<br />

Switching<br />

Rate 1/s<br />

Connectable transmitters with display range<br />

CDG<br />

Torr<br />

BPG<br />

mbar (Torr)<br />

PSG<br />

mbar (Torr)<br />

PEG<br />

mbar (Torr)<br />

BAG<br />

mbar (Torr)<br />

Measurement unit (selectable)<br />

Type of gas (selectable) Ð BAG only<br />

Setpoints<br />

Adjustment range<br />

Hysteresis<br />

Relay contact<br />

Contact rating<br />

V / A DC<br />

Ready indication relay<br />

Relay contact<br />

Contact rating<br />

V / A DC<br />

Analog output<br />

Channels<br />

Range<br />

Channel 1, 2, 3<br />

Channel 4<br />

Interface (digital)<br />

Connector<br />

Power<br />

Output for setpoint and analog output<br />

Supply<br />

V<br />

Frequency<br />

Hz<br />

Consumption<br />

W<br />

Temperature<br />

Operation (ambient) ¡C<br />

VGC103<br />

3<br />

backlit<br />

2 x 10 -10 É 2000<br />

1.5 x 10 -10 É 1500<br />

LCD, 7-segments<br />

LCD, bargraph<br />

automatic or manual between connected sensors<br />

4<br />

1 x 10 -3 x FS É 1 x FS<br />

5 x 10 -10 É 1000<br />

5 x 10 -4 É 1000<br />

1 x 10 -9 É 1 x 10 -2<br />

2 x 10 -10 É 1 x 10 -1<br />

mbar, Torr, Pascal, micron<br />

Air, Ar, N 2<br />

3 assignable to channel 1, 2 or 3<br />

sensor dependent<br />

adjustable<br />

potential free changeover contact<br />

60 / 0.5<br />

1 assignable to channel 1, 2 or 3<br />

potential free changeover contact<br />

60 / 0.5<br />

4<br />

0 É 10 V<br />

Sensor analog output signal<br />

Output of channel 1, 2, 3 with selectable scaling or combination PSG and BAG<br />

RS 232 C<br />

D sub, 9 pin<br />

D sub, 25 pin<br />

85 É 264<br />

50/60<br />

60<br />

0 É 50<br />

Ordering Information<br />

VGC103<br />

3 channel controller 398-000<br />

mm (inches)<br />

B6.26


Vacuum Switch VSA100<br />

Vacuum Gauges<br />

Vacuum Switch VSA100<br />

The pressure switch VSA100 is used as a safety switch in vacuum<br />

systems. For example, to automatically interrupt the gas supply<br />

when venting vacuum systems with a purge gas at a pressure of<br />

6 mbar below atmospheric pressure.<br />

Advantages<br />

♦ Reliable control of atmospheric pressure during venting<br />

♦ High contact rating and life time<br />

Technical Data<br />

Switching pressure at venting mbar (Torr)<br />

6 (4.5) below<br />

atmospheric pressure<br />

♦ Rugged design<br />

♦ Easy to integrate<br />

♦ IP 44 protection<br />

♦ Can be connected to a programmable control<br />

Switching pressure at pumping<br />

Switching inaccuracy<br />

Max. permissible<br />

operating pressure (absolute)<br />

mbar (Torr)<br />

mbar (Torr)<br />

mbar (Torr)<br />

3 (2.25) below<br />

atmospheric pressure<br />

1 (0.75)<br />

2000 (1500)<br />

Typical Applications<br />

♦ Control of load lock chambers<br />

♦ Safety shutdown of vacuum systems<br />

Temperature<br />

Operation (ambient) ¡C<br />

Storage ¡C<br />

Switching contact<br />

0 É +85<br />

-25 É +85<br />

Changeover contacts,<br />

gold-plated, for prog. controls<br />

B6<br />

At a differential pressure of 6 mbar below atmospheric pressure an elastic<br />

diaphragm actuates a high current changeover contact which in turn may<br />

be used to directly switch any ancillary equipment. The electrical connection<br />

is concealed by a polymeric cover<br />

Contact life (at 5 A)<br />

Contact rating<br />

Electrical connection<br />

Cable length<br />

V AC / A / VA<br />

m (ft)<br />

> 10 5 switching cycles<br />

220 / 5 / 1100<br />

6.3 mm flat plug<br />

3 (9.9)<br />

Technical Note<br />

Due to the diaphragm material used (EPDM) the Vacuum Switch VSA100 is<br />

not suited for applications in which the process gas contains large quantities<br />

of helium. The leak rate of the diaphragm for helium is > 10 -6 mbar x l x s -1 .<br />

Vacuum connection<br />

Materials exposed to process media<br />

Protection class<br />

DN 16 ISO-KF<br />

stainless steel 1.4305,<br />

EPDM, polyamide with<br />

glass fibre, epoxy cement<br />

IP 44<br />

Ordering Information<br />

DN 16 ISO-KF, complete with 3 m (10 ft) cable<br />

399-000<br />

mm (inches)<br />

B6.27


Vacuum Gauges<br />

Calibration Service<br />

Calibration Service<br />

INFICON offers calibration services for vacuum gauges. A DKD calibration<br />

certificate or a factory calibration certificate can be issued. Calibration to<br />

other standards (e.g. NIST) is available upon request.<br />

Advantages<br />

♦ Known deviation to calibration standards<br />

♦ Controlled quality over time<br />

Typical Applications<br />

♦ Reference to standard is required<br />

♦ Reference for customer in-house calibration service of vacuum gauges<br />

DKD Calibration<br />

The German Calibration Service (DKD) ensures traceability of industrial<br />

measurements and testing to national calibration standards. It is run jointly<br />

by the Federal Institution for Physics and Technology (PTB), the Industry,<br />

the Federal Minister for Economics and the Western European Metrology<br />

Club (WEMC).<br />

The transfer standards employed in the DKD calibration facility are checked<br />

regularly (recalibrated) by the PTB.<br />

Factory Calibration<br />

Factory calibrations are run with standards which have not been calibrated<br />

directly at the PTB; instead the transfer standards of the DKD calibration<br />

service are used. Thus traceability to national standards is ensured in<br />

both cases.<br />

Other Calibrations<br />

NIST Calibration available upon request. Call for pricing and availability.<br />

Ordering Information<br />

Calibration range<br />

to 10 -3 mbar/Torr<br />

to 10 -5 mbar/Torr<br />

to 10 -9 mbar/Torr<br />

DKD Calibration<br />

Factory Calibration<br />

398-900 398-910<br />

398-901 398-911<br />

398-902 398-912<br />

B6.28


B7<br />

Vacuum Feedthroughs


Vacuum Feedthroughs<br />

Contents<br />

Products and Accessories<br />

Rotary Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.3<br />

ISO-KF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.3<br />

CF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.4<br />

Rotary/Linear Motion Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.5<br />

Linear Motion Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.6<br />

Viewports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.7<br />

ISO-KF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.7<br />

ISO-K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.8<br />

ISO-F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.9<br />

CF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.10<br />

Electrical Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.11<br />

16 ISO-KF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.11<br />

40 ISO-KF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.12<br />

CF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.13<br />

High Current Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.15<br />

Coaxial Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.16<br />

Metal-Ceramic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.17<br />

Liquid Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.18<br />

Vacuum Ball Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.19<br />

Lubricants and Sealing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.20<br />

Thread Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.20<br />

Vacuum Grease/Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.20<br />

Sealing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.21<br />

B7.2


Rotary Feedthroughs<br />

Vacuum Feedthroughs<br />

Rotary Feedthroughs<br />

ISO-KF<br />

♦ For transmitting high torque<br />

♦ With FPM shaft seal and ball bearings<br />

Technical Data<br />

ISO-KF<br />

Vacuum connection DN 16 ISO-KF DN 25 ISO-KF DN 40 ISO-KF DN 63 ISO-K<br />

Feedthrough/seal FPM FPM FPM FPM<br />

Shaft connection mm ¿ 5 ¿ 8 ¿ 12 ¿ 20<br />

Type FRH016-H FRH025-H FRH040-H FRH063-H<br />

Ordering Information<br />

214-300 214-302 214-304 214-306 2)<br />

Transferable torque Nm 1.5 6 25 100<br />

Rotational speed 1) 1/min 1500 1000 750 500<br />

Shaft load<br />

Radial N 60 150 250 500<br />

Axial N 30 50 60 100<br />

Service life (revolutions) 20 000 000 20 000 000 20 000 000 10 000 000<br />

Tightness, static mbar l/s 1 x 10 -9 1 x 10 -9 mbar l/s 1 x 10 -9 mbar l/s 1 x 10 -9 mbar l/s<br />

Pressure (absolute) 1 x 10 -9 mbar Ð 1 bar 1 x 10 -9 mbar Ð 1 bar 1 x 10 -9 mbar Ð 1 bar 1 x 10 -9 mbar Ð 1 bar<br />

Operating temperature ¡C 50 50 50 50<br />

Bakeout temperature ¡C 110 110 110 110<br />

Materials exposed to process media stainless steel, stainless steel, stainless steel, stainless steel,<br />

aluminum, FPM aluminum, FPM aluminum, FPM aluminum, FPM<br />

Weight kg 0.1 0.2 0.6 2<br />

B7<br />

1) When a reduced service life is acceptable, the rotational<br />

speed can be increased by up to a factor of two<br />

2) Centering ring<br />

CR/aluminum Ordering information 212-251<br />

FPM/stainless steel Ordering information 212-281<br />

B7.3


Vacuum Feedthroughs<br />

Rotary Feedthroughs<br />

CF<br />

♦ Bellow sealed<br />

♦ All-metal version<br />

♦ For very demanding vacuum requirements<br />

Technical Data<br />

Vacuum connection DN 16 CF-F DN 40 CF-F DN 40 CF-F<br />

Feedthrough/seal bellow bellow bellow<br />

Shaft connection mm ¿ 4 ¿ 8 ¿ 12<br />

Type FRU016-H FRU040-N FRU040-L<br />

Ordering Information<br />

214-310 214-312 214-314<br />

Transferable torque<br />

Dynamic Nm 0.4 4 10<br />

Dynamic, at 300 ¡C Nm 0.2 2 2<br />

Static Nm 0.2 3 5<br />

Rotational speed 1/min 200 1000 500<br />

at max. torque 1/min Ñ 500 300<br />

Shaft load<br />

Radial N 10 60 100<br />

Axial N 5 20 30<br />

Service life (revolutions) 1 000 000 2 000 000 1 000 000<br />

Scale division 10¡ Ñ Ñ<br />

Tightness mbar l/s 1 x 10 -10 1 x 10 -10 1 x 10 -10<br />

Pressure (absolute) 1 x á10 -9 mbar Ð 2 bar 1 x á10 -9 mbar Ð 2 bar 1 x 10 -9 mbar Ð 2 bar<br />

Operating temperature ¡C 300 300 300<br />

Bakeout temperature ¡C 300 300 300<br />

Materials exposed to process media stainless steel stainless steel stainless steel<br />

Weight kg 0.3 1.5 3.0<br />

B7.4


Rotary/Linear Motion Feedthroughs<br />

Vacuum Feedthroughs<br />

Rotary/Linear Motion Feedthroughs<br />

♦ Two FPM shaft seals<br />

♦ Direct push/pull and rotary actuation<br />

♦ With locking ring and optional anti-rotation device<br />

Technical Data<br />

Vacuum connection DN 16 ISO-KF DN 25 ISO-KF DN 40 ISO-KF<br />

Feedthrough/seal FPM FPM FPM<br />

Shaft connection mm M 3 / ¿ 5 M 4 / ¿ 8 M 6 / ¿ 12<br />

Stroke mm 50 100 150<br />

Type FCH016-H FCH025-H FCH040-H<br />

Ordering Information<br />

Rotary/linear feedthrough 214-320 214-322 214-324<br />

Anti-rotation device 214-072 214-073 214-074<br />

Shaft load<br />

Radial, at max. displacement N 10 15 30<br />

Torsion Nm 2 8 20<br />

Tightness, static mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure (absolute) 1 x 10 -8 mbar Ð 1 bar 1 x 10 -8 mbar Ð 1 bar 1 x 10 -8 mbar Ð 1 bar<br />

Operating temperature ¡C 50 50 50<br />

Bakeout temperature ¡C 110 110 110<br />

Materials exposed to process media stainless steel, stainless steel, stainless steel,<br />

aluminum, FPM aluminum, FPM aluminum, FPM<br />

Weight kg 0.1 0.2 0.3<br />

B7<br />

Feedthrough<br />

Anti-rotation device<br />

B7.5


Vacuum Feedthroughs<br />

Linear Motion Feedthroughs<br />

Linear Motion Feedthroughs<br />

♦ With bellows for more demanding vacuum requirements<br />

♦ Direct push and pull actuation<br />

♦ High accuracy adjustment using micrometer screw<br />

♦ Equipped with set screw for positioning<br />

Technical Data<br />

Vacuum connection DN 16 CF-R DN 40 CF-R DN 16 CF-R DN 40 CF-R<br />

Feedthrough/seal bellow bellow bellow bellow<br />

Shaft connection mm M 4 x 16 M 6 x 10, ¿ 10 M 4 x 16 M 6 x 10, ¿ 10<br />

Actuator manually manually micrometer micrometer<br />

Stroke mm 25 50 20 50<br />

Type FPU016-H FPU040-H FPU016-Z FPU040-Z<br />

Ordering Information 214-330 214-332 214-334 214-336<br />

Stroke per revolution mm Ñ Ñ 0.5 1<br />

Scale division mm 5 10 0.01 0.005<br />

Shaft load<br />

Radial at max. displacement N 20 100 20 100<br />

Axial, against vacuum N 85 140 185 440<br />

Axial, against atmosphere N 100 200 200 500<br />

Torsion Nm 0.2 0.5 0.2 0.5<br />

Tightness mbar l/s 1 x 10 -10 1 x 10 -10 1 x 10 -10 1 x 10 -10<br />

Pressure (absolute) 1 x 10 -9 mbar Ð 2 bar 1 x 10 -9 mbar Ð 2 bar 1 x 10 -9 mbar Ð 2 bar 1 x 10 -9 mbar Ð 2 bar<br />

Bakeout temperature<br />

Feedthrough ¡C 300 300 300 300<br />

Micrometer screw ¡C Ñ Ñ 100 100<br />

Materials exposed to process media stainless steel stainless steel stainless steel stainless steel<br />

Weight kg 0.15 0.75 0.25 1<br />

B7.6


Viewports<br />

Vacuum Feedthroughs<br />

Viewports<br />

ISO-KF<br />

♦ Wide viewing angle<br />

Average transmittance curve<br />

ÐÐÐÐÐÐ Sapphire<br />

- Ñ - Ñ Kodial<br />

- - - - - - Borosilicate<br />

Technical Data<br />

Vacuum connection DN 25 ISO-KF DN 40 ISO-KF DN 50 ISO-KF<br />

Window borosilicate borosilicate borosilicate<br />

Seal FPM FPM FPM<br />

Flange aluminum aluminum aluminum<br />

Bakeout temperature ¡C 150 150 150<br />

Ordering Information 1) 214-003 214-004 214-005<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure (absolute) 1 x 10 -8 mbar Ð 4 bar 1 x 10 -8 mbar Ð 4 bar 1 x 10 -8 mbar Ð 4 bar<br />

Max. at 150 ¡C bar 3 3 3<br />

Window thickness mm 3.8 3.8 3.8<br />

Weight g 20 30 40<br />

B7<br />

1) Claws and clamping ring not included<br />

Mounting<br />

2.5<br />

2.5<br />

Ø 40<br />

Ø 55<br />

Ø 75<br />

B7.7


Vacuum Feedthroughs<br />

Viewports<br />

ISO-K<br />

Technical Data<br />

Vacuum connection DN 63 ISO-K DN 100 ISO-K DN 160 ISO-K<br />

Window borosilicate borosilicate borosilicate<br />

Seal FPM FPM FPM<br />

Flange aluminum aluminum aluminum<br />

Bakeout temperature ¡C 150 150 150<br />

Ordering Information 1) 214-006 214-007 214-008<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure (absolute) 1 x 10 -8 mbar Ð 2 bar 1 x 10 -8 mbar Ð 2 bar 1 x 10 -8 mbar Ð 2 bar<br />

max. at 150 ¡C bar 1 1 1<br />

Window thickness mm 6 8 10<br />

Weight kg 0.2 0.3 0.4<br />

1) Claws not included<br />

Mounting<br />

Transmittance curve see page 7<br />

B7.8


Viewports<br />

Vacuum Feedthroughs<br />

ISO-F<br />

♦ Window and protective glass replaceable<br />

Technical Data<br />

Vacuum connection DN 63 ISO-F DN 100 ISO-F DN 160 ISO-F<br />

Window borosilicate borosilicate borosilicate<br />

Seal FPM FPM FPM<br />

Flange anodized aluminum, black anodized aluminum, black anodized aluminum, black<br />

Bakeout temperature ¡C 150 150 150<br />

Ordering Information 1)<br />

Viewport 214-016 214-017 214-018<br />

Protective glass, 5 pcs. 214-046 214-047 214-048<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure (absolute) 1 x 10 -8 mbar Ð 2 bar 1 x 10 -8 mbar Ð 2 bar 1 x 10 -8 mbar Ð 2 bar<br />

max. at 150 ¡C bar 1 1 1<br />

Window thickness mm 7.5 11 15<br />

Protective glass thickness mm 2.5 2.5 2.5<br />

Weight kg 0.8 1.4 3<br />

1) Claws, screws, washers and nuts included<br />

Mounting<br />

B7<br />

Transmittance curve see page 7<br />

B7.9


Vacuum Feedthroughs<br />

Viewports<br />

CF<br />

♦ Window is protected<br />

♦ With Fe-Ni alloy as transitional material<br />

Technical Data<br />

Vacuum connection DN 16 CF-F DN 40 CF-F DN 40 CF-F DN 63 CF-F DN 100 CF-F DN 160 CF-F<br />

Window kodial kodial sapphire kodial kodial kodial<br />

Seal metal metal metal metal metal metal<br />

Flange stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel<br />

Bakeout temperature ¡C 400 400 400 400 400 400<br />

Ordering Information 1)<br />

Viewport 214-021 214-022 214-032 214-023 214-024 214-025<br />

Set of hexagon bolts and nuts 213-416 standard standard standard standard Standard<br />

Tightness mbar l/s 1 x 10 -10 1 x á10 -10 1 x 10 -10 1 x á10 -10 1 x 10 -10 1 x 10 -10<br />

Pressure (absolute)<br />

min. mbar 1 x 10 -10 1 x 10 -10 1 x 10 -10 1 x 10 1 x 10 -10 1 x 10 -10<br />

max. bar 2 2 2 2 2 2<br />

max. at 400 ¡C bar 1 1 1 1 1 1<br />

Window thickness mm 1.5 3 3 4 6 8<br />

Weight 40 g 240 g 350 g 850 g 1.4 kg 2.8 kg<br />

1) Screw set and seal not included<br />

Mounting<br />

Transmittance curve see page 7<br />

B7.10


Electrical Feedthroughs<br />

Vacuum Feedthroughs<br />

Electrical Feedthroughs<br />

16 ISO-KF<br />

Technical Data<br />

Vacuum connection DN 16 ISO-KF DN 16 ISO-KF DN 16 ISO-KF<br />

Number of feedthroughs 4 9 9<br />

Voltage per pole 1) V 50 50 50<br />

Current per pole 1) A 1 2 2<br />

Ordering Information<br />

Feedthrough 214-111 214-112 214-113<br />

Connector: vacuum side Ñ Ñ 214-191<br />

Connector: air side 214-171 214-172 214-172<br />

Connection<br />

Vacuum side solder connection solder connection connector<br />

Air side connector connector connector<br />

Diameter of connecting wire mm 0.6 1.2 1.2<br />

Test voltage V / Hz 500 / 50 500 / 50 500 / 50<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure (absolute) 2) 1 x 10 -8 mbar Ð 2.5 bar 1 x 10 -8 mbar Ð 2.5 mbar 1 x 10 -8 mbar Ð 2.5 mbar<br />

Bakeout temp. (feedthrough, connector) ¡C 130 130 130<br />

Housing nickel-plated steel nickel-plated steel nickel-plated steel<br />

Insulator PEEK / Araldit PEEK / Araldit PEEK / Araldit<br />

Seal FPM FPM FPM<br />

Contact (feedthrough, connector) gold-plated bronze gold-plated bronze gold-plated bronze<br />

1) Local regulations concerning use must be followed<br />

2) Pressure max. 10 bar with external centering ring<br />

B7<br />

Connector: vacuum side<br />

Feedthrough<br />

Connector: air side<br />

B7.11


Vacuum Feedthroughs<br />

Electrical Feedthroughs<br />

40 ISO-KF<br />

Technical Data<br />

Vacuum connection DN 40 ISO-KF DN 40 ISO-KF DN 40 ISO-KF DN 40 ISO-KF<br />

Number of feedthroughs 7 7 4 1<br />

Voltage per pole 1) V 380 380 800 6000<br />

Current per pole 1) A 16 16 16 25<br />

Ordering Information<br />

Feedthrough 214-121 214-122 214-123 214-131<br />

Connector: vacuum side Ñ 214-193 214-194 Ñ<br />

Connector: air side 214-174 214-174 214-175 214-180<br />

Connection<br />

Vacuum side solder connection connector connector screw coupling<br />

Air side connector connector connector connector<br />

Diameter of connecting wire mm 1.8 1.8 2.5 5<br />

Test voltage kV / Hz Ñ Ñ Ñ 15 / 50<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure (absolute) 2) 1 x 10 -8 mbar l/s Ð 2.5 bar 1 x 10 -8 mbar l/s Ð 2.5 bar 1 x 10 -8 mbar l/s Ð 2.5 bar 1 x 10 -8 mbar l/s Ð 2.5 bar<br />

Bakeout temp. (feedthrough, connector) ¡C 130 130 130 130<br />

Housing chrome-plated steel chrome-plated steel chrome-plated steel chrome-plated steel<br />

Insulator PTFE / Araldit PTFE / Araldit PTFE / Araldit PTFE / Araldit<br />

Seal FPM FPM FPM FPM<br />

Contact (feedthrough, connector) gold-plated bronze gold-plated bronze gold-plated bronze nickel-plated brass<br />

1) Local regulations concerning use must be followed<br />

2) Pressure max. 10 bar with external centering ring<br />

Connector: vacuum side<br />

Feedthrough<br />

Connector: air side<br />

B7.12


Electrical Feedthroughs<br />

Vacuum Feedthroughs<br />

CF<br />

Technical Data<br />

Vacuum connection DN 40 CF-F DN 40 CF-F DN 16 CF-F<br />

Number of feedthroughs 4 9 1<br />

Voltage per pole 1) kV 1 1 4<br />

Current per pole 1) A 8 8 150<br />

Ordering Information<br />

Feedthrough 214-116 214-117 214-126<br />

Connection piece: vacuum side 214-192 214-198 214-195<br />

Connector: atmospheric side 214-173 214-181 214-176<br />

Bakeout temperature ¡C 400 400 400<br />

Temperature rise at max. current ¡C 40 40 50<br />

Tightness mbar l/s 1 x 10 -10 1 x 10 -10 1 x 10 -10<br />

Pressure (absolute) 1 x 10 -10 mbar Ð 2 bar 1 x 10 -10 mbar Ð 2 bar 1 x 10 -10 mbar Ð 2 bar<br />

Flange stainless steel stainless steel stainless steel<br />

Conductor stainless steel stainless steel copper<br />

Insulator Al 2 O 3 Al 2 O 3 Al 2 O 3<br />

Weight kg 0.3 0.4 0.15<br />

Connection piece: vacuum side 1) pcs. 5 10 2<br />

Current max. A 12 12 90<br />

Bakeout temperature ¡C 400 400 400<br />

Material stainless steel stainless steel stainless steel<br />

Feedthrough<br />

B7<br />

Connector: atmospheric side 1) pcs. 5 10 2<br />

Current max. A 12 12 A 90<br />

Not insulated, for use up to V Ñ 50 V 50<br />

Insulated, for use up to V 100 Ñ Ñ<br />

Bakeout temperature ¡C 50 50 150<br />

Contact gold-plated brass gold-plated brass silver-plated brass<br />

1) Local regulations concerning use must be followed<br />

B7.13


Vacuum Feedthroughs<br />

Electrical Feedthroughs<br />

Technical Data<br />

CF<br />

Vacuum connection DN 40 CF-F DN 40 CF-F DN 16 CF-F<br />

Number of feedthroughs 1 2 1<br />

Voltage per pole 1) kV 1 4 4<br />

Current per pole 2)) A 250/1000 150 150<br />

Ordering Information<br />

Feedthrough 214-127 214-128 214-136<br />

Connector: vacuum side 214-196 214-195 214-195<br />

Connector: atmospheric side 214-177 214-176 214-176<br />

Connector: atm. side, H 2 O cooled 214-178 Ñ Ñ<br />

Bakeout temperature ¡C 400 400 400<br />

Temperature rise at max. current ¡C 40 50 50<br />

Tightness mbar l/s 1 x 10 -10 1 x 10 -10 1 x 10 -10<br />

Pressure (absolute) 1 x 10 -10 mbar Ð 2 bar 1 x 10 -10 mbar Ð 2 bar 1 x 10 -10 mbar Ð 2 bar<br />

Flange stainless steel stainless steel stainless steel<br />

Conductor copper copper copper<br />

Insulator Al 2 O 3 Al 2 O 3 Al 2 O 3<br />

Weight kg 0.5 0.45 0.15<br />

Connection piece: vacuum side 1) pcs. 1 2 2<br />

Current max. A 1000 1000 90<br />

Bakeout temperature ¡C 400 400 400<br />

Material copper stainless steel stainless steel<br />

Feedthrough<br />

Connector: atmospheric side 1) pcs. 1 2 2<br />

Current max. A 250 90 90<br />

Not insulated, for use up to V 50 50 50<br />

Bakeout temperature ¡C 150 150 150<br />

Contact silver-plated brass silver-plated brass silver-plated brass<br />

1) Local regulations concerning use must be followed<br />

2) With water-cooling<br />

With water-cooling 1)<br />

Current max.<br />

1000 A<br />

Not insulated, for use up to 24 ¡C<br />

Bakeout temperature 120 ¡C<br />

Contact<br />

silver-plated brass<br />

B7.14


High Current Feedthroughs<br />

Vacuum Feedthroughs<br />

High Current Feedthroughs<br />

CF<br />

♦ Selection of electrodes<br />

♦ Slide into mounted feedthrough<br />

♦ Current connection with water cooling<br />

Vacuum connection<br />

Technical Data<br />

DN 40 ISO-KF<br />

Number of feedthroughs 1<br />

Voltage V 50<br />

Current, with water cooling A 5000<br />

Ordering Information<br />

Feedthrough 214-141<br />

Current connection with water cooling 214-145<br />

Straight electrode 214-142<br />

Angle electrode 214-143<br />

T-electrode 214-144<br />

Tightness mbar l/s 1 x 10 -9<br />

Pressure (absolute)<br />

1 x 10 -8 mbar Ð 2.5 bar<br />

(max. 10 bar with external centering ring)<br />

Bakeout temperature ¡C 110<br />

Housing<br />

aluminum<br />

Insulator<br />

thermoplast<br />

Seal<br />

FPM<br />

B7<br />

Feedthrough<br />

Current connection with water cooling<br />

brass, copper<br />

Electrodes<br />

copper<br />

straight electrode<br />

angle electrode<br />

T-electrode<br />

B7.15


Vacuum Feedthroughs<br />

Coaxial Feedthroughs<br />

Coaxial Feedthroughs<br />

♦ Based on MIL-C-39012A<br />

♦ Voltage up to 5 kV DC<br />

♦ With atmospheric connector<br />

Technical Data<br />

Vacuum connection DN 16 ISO-KF DN 16 ISO-KF DN 16 CF-F DN 16 CF-F DN 40 CF-F<br />

Number of feedthroughs 1 1 1 1 3<br />

Type BNC MHV BNC MHV MHV<br />

Ordering Information<br />

214-151 214-152 214-155 214-156 214-157<br />

Voltage<br />

AC, 50 Hz kV 0.35 3.5 0.35 3.5 3.5<br />

DC kV 0.5 5 0.5 5 5<br />

Current A 3 3 3 3 3<br />

Frequency MHz 150 Ñ 150 Ñ Ñ<br />

Impedance ½ 50 Ð 60 Ñ 50 Ð 60 Ñ Ñ<br />

Insulation resistance at 20 ¡C ½ 10 10 10 10 10 10 10 10 10 10<br />

Tightness mbar l/s 1 x 10 -9 1 x 10-9 1 x 10 -10 1 x 10 -10 1 x 10 -10<br />

Pressure (absolute) 1 x 10 -8 mbar Ð 2.5 bar 1) 1 x 10 -8 mbar Ð 2.5 bar 1) 1 x 10 -8 mbar Ð 10 bar 1 x 10 -8 mbar Ð 10 bar 1 x 10 -8 bar Ð 10 bar<br />

Housing, flange, conductor stainless steel stainless steel stainless steel stainless steel stainless steel<br />

Feedthrough, seal Al 2 O 3 Al 2 O 3 Al 2 O 3 Al 2 O 3 Al 2 O 3<br />

Bakeout temperature<br />

With connector ¡C 50 50 50 50 50<br />

Without connector 2) ¡C 200 200 400 400 400<br />

Standard connection<br />

Atmospheric connector UG 88/U UG 932/U UG 88/U UG 932/U UG 932/U<br />

Cable RG 58/U RG 59/U RB 58/U RG 59/U RG 59/U<br />

Weight kg 0.1 0.1 0.14 0.14 0.5<br />

1) Max. 10 bar with external centering ring<br />

2) With elastomer seal up to 150 ¡C<br />

B7.16


Metal-Ceramic Connections<br />

Vacuum Feedthroughs<br />

Metal-Ceramic Connections<br />

♦ High grade materials allow repeated bakings at 400 ¡C<br />

Technical Data<br />

Voltage 1) 12 kV 10 kV 20 kV 30 kV<br />

Ordering Information<br />

214-161 214-162 214-163 214-164<br />

Insulator Al 2 O 3 Al 2 O 3 Al 2 O 3 Al 2 O 3<br />

Connection<br />

a Fe-Ni Fe-Ni Fe-Ni Fe-Ni<br />

b Fe-Ni stainless steel stainless steel stainless steel<br />

Bakeout temperature ¡C 400 400 400 400<br />

Tightness mbar l/s 1 x 10 -10 1 x 10 -10 1 x 10 -10 1 x 10 -10<br />

Weight g 5 12 25 90<br />

1) Permissible operating voltage (50 Hz) as a function of the<br />

surface-leakage path under normal conditions (1000 mbar,<br />

50% relative air humidity) at which arcs do not yet occur.<br />

In vacuums lower than 10-4 mbar, these values can be<br />

increased by 80%. The absolute value for welded-in<br />

electrodes depends on the electrode geometry.<br />

B7<br />

B7.17


Vacuum Feedthroughs<br />

Liquid Feedthroughs<br />

Liquid Feedthroughs<br />

♦ For H 2 O and LN 2<br />

♦ Thermically insulated<br />

♦ Especially suited for very hot and very cold applications<br />

Technical Data<br />

Vacuum connection DN 40 ISO-KF DN 40 CF-F<br />

Feedthrough/seal welded welded<br />

Connection mm ¿ 8 x 1 ¿ 8 x 1<br />

Number of tubes 2 2<br />

Ordering Information 1) 214-101 214-102<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -10<br />

Pressure (absolute) 10 -8 mbar Ð 2.5 bar 1) 10 -9 mbar Ð 10 bar (at 400 ¡C max. 2 bar)<br />

Temperature range ¡C -200 Ð +150 -200 Ð +400<br />

Material stainless steel stainless steel<br />

Weight kg 0.3 0.4<br />

1) Max. 10 bar with external centering ring<br />

B7.18


Vacuum Ball Bearings<br />

Vacuum Feedthroughs<br />

Vacuum Ball Bearings<br />

Especially suited for clean vacuum applications and extreme residual<br />

gas requirements.<br />

Technical Data<br />

Service life 1) (revolutions) > 20 Mio. > 20 Mio. > 20 Mio. > 20 Mio. > 20 Mio.<br />

Pressure (absolute) mbar 1 x 10 -12 Ð 1 x 10 -2 1 x 10 -12 Ð 1 x 10 -2 1 x 10 -12 Ð 1 x 10 -2 1 x 10 -12 Ð 1 x 10 -2 1 x 10 -12 Ð 1 x 10 -2<br />

Operating temperature 2) ¡C -200 Ð +300 -200 Ð +300 -200 Ð +300 -200 Ð +300 -200 Ð +300<br />

Material stainless steel stainless steel stainless steel stainless steel stainless steel<br />

1.3543/1.4301 1.3543/1.4301 1.3543/1.4301 1.3543/1.4301 1.3543/1.4301<br />

Type 624 605 626 608 6000<br />

Ordering Information 1)<br />

214-211 214-212 214-213 214-214 214-215<br />

Rotational speed at<br />

20 ¡C U/min 5000 4000 3000 2500 2000<br />

300 ¡C U/min 1500 1500 1000 800 500<br />

Load capacity 3)<br />

Static Co N 400 400 800 1000 1500<br />

Dynamic C N 50 50 100 150 200<br />

Axial load


Vacuum Feedthroughs<br />

Lubricants and Sealing Materials<br />

Lubricants and Sealing Materials<br />

Thread Lubricant<br />

♦ Prevents seizing of stainless steel screw connections at atmosphere<br />

even at high temperatures<br />

♦ Remains fully effective for at least 10 bakeout cycles<br />

Technical Data<br />

Temperature resistance 1000 ¡C<br />

In packages of<br />

28 g<br />

Type C 100<br />

Ordering Information 214-231<br />

Vacuum Grease/Oil<br />

♦ For sliding elastomer seals<br />

♦ Low vapor pressure<br />

♦ Good adhesiveness<br />

Technical Data<br />

Temperature resistance 10 Ð 30 ¡C -40 Ð 200 ¡C -20 Ð 200 ¡C -60 Ð 300 ¡C -60 Ð 300 ¡C<br />

Vapor pressure at<br />

20¡C mbar < 10 -7 < 10 -7 < 10 -12


Lubricants and Sealing Materials<br />

Vacuum Feedthroughs<br />

Sealing Material<br />

♦ For sealing small leaks<br />

Technical Data<br />

Temperature resistance -40 Ð 200 ¡C 350 ¡C<br />

Version Paste Spray<br />

Solvent Axarel 6100/9100 Axarel 6100/9100<br />

In packages of 200 g 170 g<br />

Type Rhodosil 340 Sprayseal<br />

Ordering Information 214-233 214-234<br />

B7<br />

B7.21


Vacuum Valves<br />

B8


Vacuum Valves<br />

Contents<br />

Products and Accessories<br />

Angle and Inline Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.3<br />

DN 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.3<br />

DN 16 - 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.6<br />

Angle Valves<br />

DN 16-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.12<br />

DN 250 - 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.14<br />

Butterfly Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.16<br />

Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.20<br />

Gas Dosing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.21<br />

Manually Actuated Coarse Gas Dosing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.21<br />

Manually Actuated Dosing and Shut-off Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.22<br />

Manually Actuated All-metal Dosing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.23<br />

Gas Dosing Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.24<br />

Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.25<br />

Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.26<br />

Interface Module VCA200-Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.28<br />

Venting Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.29<br />

Manually Actuated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.29<br />

Solenoid Actuated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.30<br />

Safety Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.31<br />

Vacuum Safety Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.31<br />

Power Failure Venting Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.32<br />

High Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.32<br />

Vacuum Locks and Sealing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.33<br />

Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.34<br />

B8.2


Angle and Inline Valves<br />

Vacuum Valves<br />

Angle and Inline Valves<br />

DN 5<br />

Manually Actuated<br />

♦ Spindle drive<br />

♦ Angle valve<br />

Pneumatically Actuated<br />

♦ Extremely high service life of 5 million cycles<br />

♦ Angle valves<br />

♦ With and without pilot valve<br />

Solenoid Actuated<br />

♦ Extremely high service life > 2 million cycles<br />

♦ Angle and inline valves<br />

B8<br />

Connections<br />

B8.3


Vacuum Valves<br />

Angle and Inline Valves<br />

DN 5<br />

Technical Data<br />

Actuation manual pneumatic electropneumatic solenoid solenoid solenoid<br />

Feedthrough bellows bellows bellows without without without<br />

Nominal diameter mm 5 / M 14 x 1 5 / M 14 x 1 5 / M 14 x 1 5 / M 14 x 1 5 / M 14 x 1 5 / M 14 x 1<br />

Service life cycles Ñ 5 million 5 million 2 million 2 million 2 million<br />

Attribute angle valve angle valve angle valve angle valve inline valve inline valve<br />

without pilot valve with pilot valve<br />

Ordering Information<br />

Type VAH005-X VAP005-X VAP005-X VAM005-X VIM005-X VIM005-Z<br />

Valve 250-070 250-040 Ñ Ñ Ñ Ñ<br />

normally closed Ñ Ñ 250-050 250-000 250-010 Ñ<br />

normally open Ñ Ñ Ñ Ñ Ñ 250-020<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Conductance for<br />

molecular flow l/s 0.4 0.4 0.4 0.3 0.2 0.2<br />

laminar flow l/s 4 4 4 3 2 2<br />

Pressure, min. / max. mbar / bar 10 -8 / 4 10 -8 / 4 10 -8 / 4 10 -8 / 10 10 -8 / 10 10 -8 / 10<br />

Differential pressure in<br />

closing / opening direction bar 4 / 4 3 / 3 3 / 3 5 / 1.5 5 / 1.5 5 / 1.5<br />

Can be opened to a differential pressure bar 4 3 3 1 1 1<br />

Ambient temperature ¡C 5 Ð 70 5 Ð 80 5 Ð 40 5 Ð 40 5 Ð 40 5 Ð 40<br />

Bakeout temperature housing / actuator ¡C 150 / 70 150 / 80 150 / 80 150 150 150<br />

Closing / opening time ms Ñ 35 / 35 35 / 35 7 / 30 7 / 30 7 / 30<br />

Switching frequency 1/min Ñ 150 150 300 300 300<br />

Protection acc. to DIN 40050 Ñ IP 65 IP 65 IP 65 IP 65 IP 65<br />

Supply / power consumption V DC / W Ñ Ñ 24 / 1 24 / 10 24 / 10 24 / 10<br />

Housing, stainless steel 1.4301 1.4301 1.4301 1.4301 1.4301 1.4301<br />

Actuator, stainless steel 1.4301 1.4301 1.4301 Ñ Ñ Ñ<br />

Bellows, valve plate, stainless steel 1.4301 1.4301 1.4301 Ñ Ñ Ñ<br />

Guiding tube, armature, stainless steel Ñ Ñ Ñ 1.4105 1.4105 1.4105<br />

Seal FPM FPM FPM FPM FPM FPM<br />

Weight kg 0.15 0.18 0.20 0.26 0.28 0.28<br />

Spare parts<br />

Seal set 215-373 215-372 215-372 215-371 215-371 215-371<br />

Spare parts set 215-369 215-368 215-368 215-365 215-366 215-367<br />

Ordering Information<br />

Connection<br />

DN 10 ISO-KF Tube OD 1/4“ Tube 6 mm<br />

250-080 250-085 250-086<br />

B8.4


Angle and Inline Valves<br />

Vacuum Valves<br />

DN 5<br />

VAH005-X VAP005-X VAP005-X<br />

VAM005-X<br />

VIM005-X/-Z<br />

Compressed air connection<br />

Power connection<br />

B8<br />

B8.5


Vacuum Valves<br />

Angle and Inline Valves<br />

DN 16 – 160<br />

Manually Actuated DN 16 – 40<br />

♦ Multi-functional rotary knob<br />

♦ Quick opening with 130¡ turn<br />

♦ Soft start in four steps<br />

Manually Actuated DN 63, 100<br />

♦ Spindle drive with hand wheel<br />

♦ Smooth opening<br />

Pneumatically Actuated DN 16 – 160<br />

♦ Visual indication of the open and closed position<br />

♦ Electrical position indicator for open and closed valve<br />

♦ Can be used as normally closed or normally open valve<br />

B8.6


Angle and Inline Valves<br />

Vacuum Valves<br />

Manually Actuated with CF Flanges<br />

♦ For UHV applications<br />

♦ Extremely high safety standard for high-purity or toxic gases<br />

♦ Bakeable at up to 180 ¡C in open and closed position<br />

♦ FPM sealed<br />

♦ Maintenance-free<br />

Solenoid Actuated<br />

♦ High conductance<br />

♦ Compact design<br />

♦ Visual position indicator (LED)<br />

♦ Selectable operating mode<br />

Remote control via PLC or PC<br />

Local operation<br />

B8<br />

B8.7


Vacuum Valves<br />

Angle and Inline Valves<br />

DN 16 - 160<br />

Angle valve DN 16 ISO-KF 16 ISO-KF Ñ 25 ISO-KF 25 ISO-KF Ñ<br />

Inline valve DN Ñ Ñ 16 ISO-KF Ñ Ñ 25 ISO-KF<br />

Housing material aluminum stainless steel stainless steel aluminum stainless steel stainless steel<br />

Service life, cycles million 10 10 10 10 10 10<br />

Conductance for molecular flow l/s 4.5 4.5 2.5 16 16 8<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure, absolute, min. / max. mbar / bar 10 -8 / 4 10 -8 / 4 10 -8 / 4 10 -8 / 4 10 -8 / 4 10 -8 / 4<br />

Differential pressure in<br />

closing / opening direction bar 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2 2 / 2<br />

Opens to a pressure difference of bar 2 2 2 3 3 3<br />

Mounting orientation any any any any any any<br />

Bakeout temperature<br />

housing / actuator, pilot valve ¡C 80 / 50 150 / 50 150 / 50 80 / 50 150 / 50 150 / 50<br />

Seal FPM FPM FPM FPM FPM FPM<br />

Manually Actuated<br />

Weight kg 0.3 0.4 0.55 0.43 0.75 1.35<br />

Type VAH016-A VAH016-X VIH016-X VAH025-A VAH025-X VIH025-X<br />

Ordering Information<br />

Angle valve 250-260 250-265 Ñ 250-270 250-275 Ñ<br />

Inline valve Ñ Ñ 250-365 Ñ Ñ 250-375<br />

Pneumatically Actuated<br />

Closing time ms 200 200 200 290 290 290<br />

Opening time ms 100 100 100 110 110 110<br />

Electrical position indicator,<br />

load capacity V AC / A 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125<br />

V DC / A 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25<br />

Compressed air, overpressure bar 3 Ð 7 3 Ð 7 3 Ð 7 3 Ð 7 3 Ð 7 3 Ð 7<br />

Air cylinder volume cm 3 5.5 5.5 5.5 12.1 12.1 12.1<br />

Weight with pilot valve kg 0.3 0.4 0.54 0.44 0.75 0.73<br />

Type VAP016-A VAP016-X VIP016-X VAP025-A VAP025-X VIP025-X<br />

Ordering Information<br />

Angle valve without pilot valve 250-204 250-214 Ñ 250-224 250-234 Ñ<br />

Inline valve without pilot valve Ñ Ñ 250-314 Ñ Ñ 250-334<br />

Angle valve with pilot valve<br />

24 V DC 250-200 250-210 Ñ 250-220 250-230 Ñ<br />

24 V AC 250-201 250-211 Ñ 250-221 250-231 Ñ<br />

100 Ð 115 V AC 250-202 250-212 Ñ 250-222 250-232 Ñ<br />

200 Ð 240 V AC 250-203 250-213 Ñ 250-223 250-233 Ñ<br />

Inline valve with pilot valve<br />

24 V DC Ñ Ñ 250-310 Ñ Ñ 250-330<br />

24 V AC Ñ Ñ 250-311 Ñ Ñ 250-331<br />

100 Ð 115 V AC Ñ Ñ 250-312 Ñ Ñ 250-332<br />

200 Ð 240 V AC Ñ Ñ 250-313 Ñ Ñ 250-333<br />

Spare parts<br />

Seal set 215-025 215-025 215-025 215-075 215-075 215-075<br />

Bellows set for manually actuated valves 215-042 215-042 215-042 215-092 215-092 215-092<br />

Bellows set for pneumatically actuated valves 215-027 215-027 215-027 215-077 215-077 215-077<br />

B8.8


Angle and Inline Valves<br />

Vacuum Valves<br />

40 ISO-KF 40 ISO-KF Ñ 63 ISO-K 63 ISO-K 100 ISO-K 100 ISO-K 160 ISO-K<br />

Ñ Ñ 40 ISO-KF Ñ Ñ Ñ Ñ Ñ<br />

aluminum stainless steel stainless steel aluminum stainless steel aluminum stainless steel aluminum<br />

10 10 10 1.5 1.5 1.5 1.5 1.5<br />

40 40 20 140 140 330 330 800<br />

1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

10 -8 / 2.5 10 -8 / 2.5 10 -8 / 2.5 10 -8 / 4 10 -8 / 4 10 -8 / 4 10 -8 / 4 10 -8 / 4<br />

2 / 1.5 2 / 1.5 2 / 1.5 1.5 / 1.5 1.5 / 1.5 1.5 / 1.5 1.5 / 1.5 1.5 / 1.5<br />

2 2 2 1.5 1.5 1.5 1.5 1.5<br />

any any any any any any any any<br />

80 / 50 150 / 50 150 / 50 150 / 60 150 / 60 150 / 60 150 / 60 150 / 60<br />

FPM FPM FPM FPM FPM FPM FPM FPM<br />

0.48 0.85 1.4 3.6 6.5 6.1 11.1 Ñ<br />

VAH040-A VAH040-X VIH040-X VAH063-A VAH063-X VAH100-A VAH100-X Ñ<br />

250-280 250-285 Ñ 250-470 250-475 250-480 250-485 Ñ<br />

Ñ Ñ 250-385 Ñ Ñ Ñ Ñ Ñ<br />

500 500 500 250 250 300 300 550<br />

250 250 250 300 300 450 450 450<br />

250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125 250 / 0.125<br />

50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25 50 / 0.25<br />

3 Ð 7 3 Ð 7 3 Ð 7 4 Ð 8 4 Ð 8 4 Ð 8 4 Ð 8 4 Ð 8<br />

26.2 26.2 26.2 75 75 195 195 570<br />

0.9 1.6 1.5 4.0 6.8 6.7 11.7 11.4<br />

VAP040-A VAP040-X VIP040-X VAP063-A VAP063-X VAP100-A VAP100-X VAP160-A<br />

250-244 250-254 Ñ 250-404 250-414 250-424 250-434 250-444<br />

Ñ Ñ 250-354 Ñ Ñ Ñ Ñ Ñ<br />

250-240 250-250 Ñ 250-400 250-410 250-420 250-430 250-440<br />

250-241 250-251 Ñ 250-401 250-411 250-421 250-431 250-441<br />

250-242 250-252 Ñ 250-402 250-412 250-422 250-432 250-442<br />

250-243 250-253 Ñ 250-403 250-413 250-423 250-433 250-443<br />

B8<br />

Ñ Ñ 250-350 Ñ Ñ Ñ Ñ Ñ<br />

Ñ Ñ 250-351 Ñ Ñ Ñ Ñ Ñ<br />

Ñ Ñ 250-352 Ñ Ñ Ñ Ñ Ñ<br />

Ñ Ñ 250-353 Ñ Ñ Ñ Ñ Ñ<br />

215-125 215-125 215-125 215-251 215-251 215-271 215-271 215-291<br />

215-142 215-142 215-142 215-254 215-254 215-274 215-274 Ñ<br />

215-127 215-127 215-127 215-253 215-253 215-273 215-273 215-293<br />

B8.9


Vacuum Valves<br />

Angle and Inline Valves<br />

Manually Actuated<br />

Angle valves<br />

ISO-KF<br />

Position indicator<br />

DN A B C D E<br />

DN 16 ISO-KF 118.3 44 62 40 5<br />

DN 25 ISO-KF 154.5 58 79 50 10<br />

DN 40 ISO-KF 173.8 82 106 65 12<br />

Inline valves<br />

ISO-KF<br />

Angle valves<br />

ISO-K<br />

DN A B C D E F<br />

DN 16 ISO-KF 100.3 44 44 80 22 5<br />

DN 25 ISO-KF 136 58 58 100 31.5 10<br />

DN 40 ISO-KF 154.3 82 82 130 45.5 12<br />

DN A B C D E<br />

DN 63 ISO-K 266 124 150 88 20<br />

DN 100 ISO-K 345 164 190 108 25<br />

B8.10


Angle and Inline Valves<br />

Vacuum Valves<br />

Pneumatically Actuated<br />

Angle valves<br />

ISO-KF<br />

Compressed air connection<br />

Power connection<br />

Position indicator connection<br />

Position indicator<br />

DN A B C D E<br />

DN 16 ISO-KF 154 51 60 40 100 ¿ 4+6<br />

DN 25 ISO-KF 176 63 74 50 108 ¿ 4+6<br />

DN 40 ISO-KF 196.5 83 98 65 120 ¿ 4+6<br />

Inline valves<br />

ISO-K<br />

Angle valves<br />

ISO-K<br />

B8<br />

DN A B C D E F<br />

DN 16 ISO-KF 139.5 51 60 80 100 22 ¿ 4+6<br />

DN 25 ISO-KF 157.4 63 74 100 108 31.5 ¿ 4+6<br />

DN 40 ISO-KF 177 83 98 130 120 45.5 ¿ 4+6<br />

DN A B C D E<br />

DN 63 ISO-K 250 130 168 88 14 ¿ 6<br />

DN 100 ISO-K 282 170 208 108 14 ¿ 6<br />

DN 160 ISO-K 380 221 264 138 14 ¿ 6<br />

B8.11


Vacuum Valves<br />

Angle Valves<br />

Angle Valves<br />

DN 16 - 63<br />

Manually Actuated with CF Flanges<br />

Technical Data<br />

Vacuum connection DN 16 CF-R DN 40 CF-R DN 63 CF-R<br />

Actuation manual manual manual<br />

Type VAH016-Z VAH040-Z VAH063-Z<br />

Ordering Information 250-731 250-736 250-741<br />

Service life cycles 50 000 50 000 50 000<br />

Tightness mbar l/s 10 -10 10 -10 10 -10<br />

Conductance for molecular flow l/s 3 34 100<br />

Pressure (absolute) min. / max. mbar / bar 1 x 10 -10 / 4 1 x 10 -10 / 4 1 x 10 -10 / 4<br />

Mounting orientation any any any<br />

Spindle turns 10 12 30<br />

Bakeout temperature<br />

without hand wheel 1) ¡C 180 180 180<br />

with hand wheel ¡C 80 80 80<br />

Heating and cooling rate ¡C/h 240 240 240<br />

Bellows stainless steel 1.4541 stainless steel 1.4541 stainless steel 1.4541<br />

Housing stainless steel 1.4301 stainless steel 1.4301 stainless steel 1.4301<br />

Housing with actuator welded welded welded<br />

Valve plate seal FPM FPM FPM<br />

Valve plate stainless steel stainless steel stainless steel<br />

Weight kg 0.5 2 6.2<br />

Spare parts<br />

FPM seal, 10 pcs. 215-341 215-342 215-343<br />

1) Valves for 300 ¡C please ask for more information<br />

DN A B C SW<br />

DN 16 CF-R 86.1 38 15.5 8<br />

DN 40 CF-R 138 63 20 17<br />

DN 63 CF-R 210 105 34.2 22<br />

B8.12


Angle Valves<br />

Vacuum Valves<br />

Solenoid Actuated<br />

Technical Data<br />

Vacuum connection DN 16 ISO-KF DN 16 ISO-KF DN 25 ISO-KF DN 25 ISO-KF DN 40 ISO-KF DN 40 ISO-KF<br />

Housing material aluminum stainless steel aluminum stainless steel aluminum stainless steel<br />

Type VAM016-A VAM016-X VAM025-A VAM025-X VAM040-A VAM040-X<br />

Ordering Information<br />

100 Ð 230 V, 50/60 Hz 250-661 250-666 250-671 250-676 250-681 250-686<br />

Service life cycles 2 000 000 2 000 000 2 000 000 2 000 000 2 000 000 2 000 000<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Conductance for molecular flow l/s 3 3 12 12 32 32<br />

Mounting orientation any any any any any any<br />

Pressure (absolute) min. / max. mbar 10 -9 / 1300 10 -9 / 1300 10 -9 / 1300 10 -9 / 1300 10 -9 / 1300 10 -9 / 1300<br />

Differential pressure<br />

in closing, opening direction bar 1.3 1.3 1.3 1.3 1.3 1.3<br />

Opens to a pressure difference of bar 1.3 1.3 1.3 1.3 1.3 1.3<br />

Bakeout temperature<br />

Housing ¡C 120 120 120 120 120 120<br />

Actuator, powerless ¡C 50 50 50 50 50 50<br />

Pickup / holding current A 5.2 / 0.7 5.2 / 0.7 5.3 / 0.7 5.3 / 0.7 4.8 / 0.7 4.8 / 0.7<br />

Load rating of position feedback switches V DC / mA 15 Ð 30 / 100 15 Ð 30 / 100 15 Ð 30 / 100 15 Ð 30 / 100 15 Ð 30 / 100 15 Ð 30 / 100<br />

Closing / opening time ms 100 / 100 100 / 100 120 / 240 120 / 140 230 / 700 230 / 700<br />

Closing delay ms 50 50 170 170 500 500<br />

Switching frequency at<br />

40¡C 1/min 30 30 30 30 30 30<br />

50¡C 1/min 20 20 20 20 20 20<br />

Supply V DC / mA 15 Ð 30 / 3 Ð 5 15 Ð 30 / 3 Ð 5 15 Ð 30 / 3 Ð 5 15 Ð 30 / 3 Ð 5 15 Ð 30 / 3 Ð 5 15 Ð 30 / 3 Ð 5<br />

Pickup power W 400 400 400 400 400 400<br />

Protection IP54 IP54 IP54 IP54 IP54 IP54<br />

Bellows stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel<br />

Seal FPM FPM FPM FPM FPM FPM<br />

Weight kg 1.3 1.45 2.2 2.9 4 5.4<br />

Spare parts Ð Seal set 215-029 215-029 215-079 215-079 215-129 215-129<br />

Ð Bellows set 215-032 215-032 215-082 215-082 215-122 215-122<br />

B8<br />

DN A B C D<br />

DN 16 ISO-KF 160 40 84.5 59<br />

DN 40 ISO-KF 194 50 96.5 75<br />

DN 63 ISO-KF 230 65 119.5 96<br />

B8.13


Vacuum Valves<br />

Angle Valves<br />

DN 250 - 1000<br />

♦ High conductance<br />

♦ Electrical position indicators<br />

DN 250 – 630<br />

♦ With bellows feedthrough<br />

DN 800 and 1000<br />

♦ With elastomer shaft feedthrough<br />

Pneumatically Actuated<br />

Vacuum connection DN 250 ISO-K DN 320 ISO-K DN 400 ISO-K<br />

Conductance for molecular flow l/s 2 700 5 100 7 700<br />

Type VAP250-X VAP320-X VAP400-X<br />

Ordering Information<br />

Valve without coil 250-800 250-805 250-810<br />

Coil<br />

230 V, 50 Hz 215-804 215-804 215-804<br />

115 V, 60 Hz 215-809 215-809 215-809<br />

24 V, 50 Hz 215-814 215-814 215-814<br />

24 V DC 215-819 215-819 215-819<br />

Service life cycles 1 000 000 1 000 000 800 000<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Pressure min. / max. mbar / bar 10 -7 / 2 10 -7 / 2 10 -7 / 2<br />

Differential pressure in either direction bar 1 1 1<br />

Opening / closing time s 6 / 6 7 / 7 8 / 8<br />

Compressed air, overpressure bar 4 Ð 8 4 Ð 8 4 Ð 8<br />

Compressed air<br />

cylinder volume cm 3 2 100 2 700 3 300<br />

Bakeout temperature<br />

Housing ¡C 120 120 120<br />

Actuator ¡C 60 60 60<br />

Housing stainless steel stainless steel stainless steel<br />

Valve plate stainless steel stainless steel stainless steel<br />

Seal FPM FPM FPM<br />

Weight kg 66 128 148<br />

Spare parts<br />

Seal set 215-375 215-376 215-377<br />

Bellows set 215-385 215-386 215-386<br />

B8.14


Angle Valves<br />

Vacuum Valves<br />

Type DN DN1 A B C D E F<br />

VAP250-X DN 250 ISO-K DN 50 ISO-KF 650 200 250 163 205 208<br />

VAP320-X DN 320 ISO-K DN 63 ISO-K 753 250 275 173 318 244<br />

VAP400-X DN 400 ISO-K DN 63 ISO-K 843 300 350 212 365 312<br />

VAP500-X DN 500 ISO-K DN 100 ISO-K 965 330 370 168 405 332<br />

VAP630-X DN 630 ISO-K DN 160 ISO-K 1231 500 570 317 568 496<br />

Type DN DN1 A B C D E F G<br />

VAP800-S DN 800 ISO-F DN 160 ISO-K 1823 550 200 440 550 490 435<br />

VAP999-S DN 1000 ISO-F DN 160 ISO-K 2240 650 200 440 560 620 575<br />

DN 500 ISO-K DN 630 ISO-K DN 800 ISO-F DN 1000 ISO-F<br />

12 000 20 000 40 000 62 000<br />

VAP500-X VAP630-X VAP800-S VAP999-S<br />

250-815 250-820 250-825 250-830<br />

215-804 215-804 215-804 215-804<br />

215-809 215-809 215-809 215-809<br />

215-814 215-814 215-814 215-814<br />

215-819 215-819 215-819 215-819<br />

800 000 600 000 20 000 20 000<br />

1 x 10 -9 1 x 10 -9 1 x 10 -8 1 x 10 -8<br />

10 -7 / 2 10 -7 / 2 10 -7 / 1 10 -7 / 1<br />

0.5 0.5 0.25 0.25<br />

9 / 9 11 / 11 8 / 8 10 / 10<br />

4 Ð 8 4 Ð 8 5.5 Ð 8 5.5 Ð 8<br />

4 200 5 200 8 100 9 800<br />

B8<br />

120 120 150 150<br />

60 60 60 60<br />

stainless steel stainless steel stainless steel stainless steel<br />

stainless steel stainless steel stainless steel stainless steel<br />

FPM FPM FPM FPM<br />

180 310 430 520<br />

215-378 215-379 215-380 215-381<br />

215-387 215-388 Ñ Ñ<br />

B8.15


Vacuum Valves<br />

Butterfly Valves<br />

Butterfly Valves<br />

DN 63 - 250<br />

♦ High conductance<br />

♦ Compact design, low installation height<br />

♦ With bypass, gauge and valve connections<br />

Housing<br />

with lateral connection flanges DN 63 ISO-F Ñ DN 100 ISO-F<br />

without lateral connection flanges Ñ DN 63 ISO-F Ñ<br />

Bypass connection DN 16 ISO-KF Ñ DN 25 ISO-KF<br />

Gauge, valve connection DN 10 ISO-KF Ñ 2 x DN 10 ISO-KF<br />

Ñ Ñ Ñ<br />

Service life cycles 100 000 100 000 100 000<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Conductance for air for molecular flow l/s 350 400 1000<br />

Pressure min. / max. mbar / bar 10 -8 / 10 10 -8 / 10 10 -8 / 10<br />

Differential pressure in either direction bar 4 4 4<br />

Housing, valve plate, valve shaft / seal stainless steel / FPM stainless steel / FPM stainless steel / FPM<br />

Manually Actuated<br />

Bakeout temperature: housing ¡C 150 Ñ 150<br />

Weight kg 3.1 Ñ 5.2<br />

Type VBH063-X Ñ VBH100-X<br />

Ordering Information<br />

250-560 Ñ 250-570<br />

Pneumatically Actuated<br />

Bakeout temperature: housing / actuator ¡C 150 / 80 150 / 80 150 / 80<br />

Closing / opening time s 0.5 / 0.5 0.5 / 0.5 0.5 / 0.5<br />

Pickup / holding power VA 10 / 6 10 / 6 10 / 6<br />

Compressed air, overpressure bar 5 Ð 9 5 Ð 9 5 Ð 9<br />

Air cylinder volume cm 3 50 50 130<br />

Weight kg 3.8 3.5 6.5<br />

Type VBP063-X VBP063-Z VBP100-X<br />

Ordering Information<br />

Valve without pilot valve and position indicator 250-600 250-605 250-610<br />

Position indicator 215-135 215-135 215-136<br />

Pilot valve<br />

230 V / 50 Hz 215-131 215-131 215-131<br />

115 V / 60 Hz 215-132 215-132 215-132<br />

24 V / 50 Hz 215-133 215-133 215-133<br />

24 V DC 215-134 215-134 215-134<br />

Accessories Set of connection elements 1) 215-212 215-213 215-214<br />

Claw grips Ñ Ñ Ñ<br />

Spare parts Seal set 215-143 215-144 215-145<br />

1) Comprising 4 threaded pins and 8 claw grips with nuts<br />

B8.16


Butterfly Valves<br />

Vacuum Valves<br />

Connection Elements<br />

1 ISO-K-flange<br />

2 Valve housing<br />

3 ISO seal (not included)<br />

3a O-ring (included)<br />

4 Claw grip<br />

5 Threaded pin<br />

6 Nut<br />

A1<br />

VBH063-X VBP063-X 100<br />

VBH100-X VBP100-X 110<br />

VBH160-X VBP160-X 115<br />

A<br />

VBP063-Z 100<br />

VBP100-Z 100<br />

VBP160-Z 102<br />

Ñ DN 160 ISO-F Ñ DN 250 ISO-K<br />

DN 100 ISO-F Ñ DN 160 ISO-F Ñ<br />

Ñ DN 25 ISO-KF Ñ DN 40 ISO-KF<br />

Ñ 2 x DN 10 ISO-KF Ñ 2 x DN 10 ISO-KF<br />

Ñ Ñ Ñ DN 25 ISO-KF<br />

100 000 100 000 100 000 100 000<br />

1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

1400 3400 4000 8200<br />

10 -8 / 10 10 -8 / 10 10 -8 / 10 10 -8 / 10<br />

4 4 4 4<br />

stainless steel / FPM stainless steel / FPM stainless steel / FPM stainless steel / FPM<br />

Ñ 150 Ñ Ñ<br />

Ñ 10.6 Ñ Ñ<br />

Ñ VBH160-X Ñ Ñ<br />

Ñ 250-580 Ñ Ñ<br />

150 / 80 150 / 80 150 / 80 150 / 80<br />

0.5 / 0.5 0.5 / 0.5 0.5 / 0.5 2 / 5<br />

10 / 6 10 / 6 10 / 6 10 / 6<br />

5 Ð 9 5 Ð 9 5 Ð 9 5 Ð 9<br />

130 130 130 700<br />

4.9 11.6 9.5 15.7<br />

VBP100-Z VBP160-X VBP160-Z VBP250-X<br />

250-615 250-620 250-625 250-630<br />

215-136 215-136 215-136 215-137<br />

B8<br />

215-131 215-131 215-131 215-131<br />

215-132 215-132 215-132 215-132<br />

215-133 215-133 215-133 215-133<br />

215-134 215-134 215-134 215-134<br />

215-215 215-216 215-217 Ñ<br />

Ñ Ñ Ñ 3 x 212-225<br />

215-146 215-147 215-148 215-149<br />

B8.17


Vacuum Valves<br />

Butterfly Valves<br />

VBH063-X VBH100-X VBH160-X<br />

VBP063-X<br />

VBP100-X<br />

VBP063-Z<br />

VBP100-Z<br />

Compressed air connection<br />

Power connection<br />

1 Pilot valve<br />

2 Electrical position indicator<br />

B8.18


Butterfly Valves<br />

Vacuum Valves<br />

VBP160-X<br />

VBP250-X<br />

VBP160-Z<br />

B8<br />

B8.19


Vacuum Valves<br />

Gate Valves<br />

Gate Valves<br />

DN 16 – 400<br />

We cooperate with VAT!<br />

The following products are available from us:<br />

Mini Gate Valves<br />

♦ Small and light-weight for universal applications<br />

♦ Aluminum housing with shaft seal DN 16 Ð 50 ISO-KF<br />

♦ Stainless steel housing with bellows feedthrough DN 40 CF<br />

♦ Manual actuator with toggle lever or hand wheel<br />

♦ Pneumatic actuator with position indicator and pilot valve<br />

Low Cost Vacuum Gate Valves<br />

♦ With shaft feedthrough<br />

♦ Aluminum housing DN 63 Ð 320 ISO-F<br />

♦ Manual or pneumatic actuator with position indicators and pilot valve<br />

UHV Gate Valves<br />

♦ With bellows feedthrough<br />

♦ Stainless steel housing DN 63 Ð 250 CF<br />

♦ Manual or pneumatic actuator with position indicators and pilot valve<br />

Vacuum Gate Valves for Production Systems<br />

♦ Compact, long service life Ð 200 000 cycles<br />

♦ With rotary feedthrough<br />

♦ Stainless steel housing DN 63 Ð 400 ISO-F<br />

♦ Manual or pneumatic actuator with position indicators and pilot valve<br />

B8.20


Gas Dosing Valves<br />

Vacuum Valves<br />

Gas Dosing Valves<br />

Manually Actuated Coarse Gas<br />

Dosing Valves<br />

♦ For admitting a reproducible flow of gas into the vacuum chamber<br />

and for slow venting<br />

Vacuum connection<br />

Technical Data<br />

DN 10 ISO-KF<br />

Gas flow controllable<br />

min. mbar l/s 600<br />

max. mbar l/s 1700<br />

Type<br />

VDH010-A<br />

Ordering Information 250-520<br />

Tightness mbar l/s 1 x 10 -9<br />

Bakeout temperature ¡C 100<br />

Housing<br />

Seal<br />

aluminum<br />

FPM<br />

Weight kg 0.2<br />

Spare parts<br />

Seal set 215-207<br />

B8<br />

B8.21


Vacuum Valves<br />

Gas Dosing Valves<br />

Manually Actuated Dosing and<br />

Shut-off Valves<br />

♦ Very wide control range<br />

♦ Optimal control characteristics<br />

♦ Digital display<br />

♦ Excellent reproducibility<br />

♦ Extremely small dead volume<br />

♦ integrated shut-off valve<br />

♦ Closing without change of flow setting<br />

Technical Data<br />

Vacuum connection<br />

DN 16 ISO-KF<br />

Gas flow controllable<br />

min. mbar l/s 5 x 10 -6<br />

max. mbar l/s 1000<br />

Type<br />

VDH016-X<br />

Ordering Information<br />

250-500<br />

Tightness mbar l/s 1 x 10-9<br />

Differential pressure bar 2.5<br />

Dead volume cm3 0.032<br />

Operating temperature ¡C 80<br />

Bakeout temperature, flanges ¡C 150<br />

Housing, needle, filter<br />

Dosing sleeve<br />

Seal<br />

Weight<br />

kg<br />

stainless steel<br />

fluorplastomer<br />

FPM<br />

Filter, vacuum side<br />

590 mbar l/s 215-462<br />

1250 mbar l/s 215-463<br />

B8.22


Gas Dosing Valves<br />

Vacuum Valves<br />

Manually Actuated All-metal Dosing Valves<br />

♦ Minimal dead volume<br />

♦ Controlled routing of the gas flow using capillaries<br />

♦ 200 ¡C operating temperature<br />

Technical Data<br />

Connection flange<br />

Input<br />

DN 16 CF-R<br />

Output<br />

DN 40 CF-F<br />

Gas flow min. for<br />

Pure gases mbar l/s 1 x 10 -10<br />

Air mbar l/s 1 x 10 -9<br />

Gas flow<br />

max. mbar l/s 600<br />

adjustable max. mbar l/s 100<br />

Type<br />

VDH040-U<br />

Ordering Information<br />

250-700<br />

Tightness mbar l/s 1 x 10 -11<br />

Pressure absolute min. / max. mbar / bar 1 x 10 -11 / 30<br />

Conductance for molecular flow l/s 0.7<br />

Operating temperature ¡C 200<br />

Bakeout temperature ¡C 450<br />

Valve plate<br />

sapphire<br />

Valve seat<br />

copper alloy<br />

Housing<br />

stainless steel<br />

Weight kg 1.4<br />

Accessories<br />

Capillary complete, vacuum side, 1 m 215-708<br />

Heater, 200 ¡C 215-706<br />

Adapter DN 40/16 CF 213-071<br />

Option<br />

Tool kit 215-707<br />

Spare parts<br />

Valve plate, sapphire 215-715<br />

Valve seat Ð standard 215-716<br />

Ð gold plated 215-717<br />

B8<br />

B8.23


Vacuum Valves<br />

Gas Dosing Systems<br />

Gas Dosing Systems<br />

Upstream<br />

control<br />

Downstream<br />

control for<br />

small gas flow<br />

VDM005-X<br />

VCC500-Z<br />

or<br />

VDE016-X<br />

VCC500-Z<br />

or<br />

VCA200-Z<br />

e.g. PC<br />

IPC<br />

PLC<br />

MC<br />

Pressure<br />

gauges<br />

Process Chambers<br />

B8.24


Control Valves<br />

Vacuum Valves<br />

Control Valve VDM005-X<br />

♦ Fast pressure control in a vacuum system<br />

♦ Wide control range at low cost<br />

♦ Withstands corrosive gases Ð stainless steel / FPM<br />

♦ Valve closes automatically in case of a power failure<br />

Technical Data<br />

Vacuum connection DN 5 mm / M 14 x 1<br />

Gas flow, controllable<br />

min. mbar l/s 1 x 10 -5<br />

max. mbar l/s 100<br />

Pressure, absolute<br />

min. mbar 1 x 10 -8<br />

max. bar 1.5<br />

Closing / opening time ms 150 / 100<br />

Type<br />

VDM005-X<br />

Ordering Information 1)<br />

250-515<br />

Tightness mbar l/s 1 x 10 -9<br />

Actuator<br />

solenoid<br />

Controller<br />

VCC500-Z<br />

Bakeout temperature<br />

Housing / actuator ¡C 80 / 60<br />

Ambient temperature ¡C 5 Ð 40<br />

Supply V DC / W 24 / 2<br />

Housing<br />

stainless steel<br />

Seal<br />

FPM<br />

Weight 1) g 80<br />

Cable VCC Ð VDM<br />

3 m 216-160<br />

5 m 216-161<br />

10 m 216-162<br />

15 m 216-163<br />

20 m 216-164<br />

25 m 216-165<br />

Connection<br />

DN 10 ISO-KF 250-080<br />

Tube OD 1/4″ 250-085<br />

Tube OD 6 mm 250-086<br />

B8<br />

1) Flag receptacles included<br />

B8.25


Vacuum Valves<br />

Controllers<br />

Controller<br />

Control Valve VDE016-X<br />

♦ Very wide control range<br />

♦ Large gas throughput<br />

♦ Withstands corrosive gases Ð stainless steel / FPM<br />

♦ In combination with the VCC500-Z controller, the valve closes<br />

automatically in the event of a power failure<br />

Technical Data<br />

Vacuum connection<br />

DN 16 ISO-KF<br />

Gas flow, controllable<br />

min. mbar l/s 5 x 10 -6<br />

max. mbar l/s 1200<br />

Pressure, absolute<br />

min. mbar 1 x 10 -8<br />

max. bar 1.5<br />

Closing / opening time s 3 / 4<br />

Type<br />

VDE016-X<br />

Ordering Information 1)<br />

250-505<br />

Tightness mbar l/s 1 x 10 -9<br />

Actuator<br />

electric motor<br />

Controller<br />

VCC500-Z, VCA200-Z 0 Ð 10 V DC<br />

Bakeout temperature<br />

Housing / actuator ¡C 80 / 60<br />

Ambient temperature ¡C 5 Ð 40<br />

Supply V DC / VA 24 / 24<br />

Housing<br />

stainless steel<br />

Dosing sleeve<br />

fluorplastomer<br />

Seal<br />

FPM<br />

Weight 1) kg 0.7<br />

Cable VCC Ð VDE<br />

03 m 216-150<br />

05 m 216-151<br />

10 m 216-152<br />

15 m 216-153<br />

20 m 216-154<br />

25 m 216-155<br />

1) Connector included<br />

B8.26


Controllers<br />

Vacuum Valves<br />

Controller VCC500-Z<br />

♦ Easy operation Ð self-explaining LCD and function keys<br />

♦ Analog/digital in-/outputs and interfaces<br />

♦ Adjustable PID control algorithms<br />

Technical Data<br />

Analog input V DC / mA 0 Ð 10 / 0 Ð 20<br />

mA 4 Ð 20<br />

Analog output V DC 0 Ð 10<br />

pressure, valve position<br />

Type<br />

VCC500-Z<br />

Ordering Information 1)<br />

250-900<br />

Operating modes<br />

Digital input<br />

Digital output<br />

local / remote<br />

valve to be opened, closed, closed asap, opened asap,<br />

selection: pressure / gas flow control<br />

valve open, closed, in position,<br />

defective, sensor defective<br />

Selection<br />

Functions<br />

pressure control, flow control, test mode<br />

Units<br />

mbar, Pa, Torr<br />

Languages<br />

English, German<br />

LCD<br />

contrast<br />

Interfaces RS 232C, RS 485<br />

Control speed selectable steps 1 Ð 99<br />

Control accuracy % FS sensor 1<br />

Display accuracy % FS sensor 0.2<br />

Supply<br />

Voltage V AC 90 Ð 250<br />

Consumption VA 50<br />

Weight kg 2.5<br />

B8<br />

B8.27


Vacuum Valves<br />

Interface Module VCA200-Z<br />

Interface Module VCA200-Z<br />

♦ Easy and cost effective integration into systems<br />

♦ Pressure signal conditioned by the system controller<br />

♦ Operation only in combination with control valve VDE016-X<br />

Technical Data<br />

Interface<br />

RS 232C<br />

Supply V DC / A 24 / 0.5<br />

Type<br />

VCA200-Z<br />

Ordering Information<br />

250-915<br />

Installation<br />

DIN mounting rail<br />

Connection<br />

terminals<br />

Safety EN 61010-1, EN 60950<br />

Weight g 40<br />

B8.28


Venting Valves<br />

Vacuum Valves<br />

Venting Valves<br />

Manually Actuated Venting Valve<br />

♦ Simple opening and closing of the valve by loosening or tightening the<br />

screw cap<br />

Technical Data<br />

Vacuum connection DN 10 ISO-KF DN 10 ISO-KF<br />

Housing aluminum stainless steel<br />

Type VVH010-A VVH010-X<br />

Ordering Information<br />

250-840 250-841<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9<br />

Pressure abs. min. / max. mbar / bar 1 x 10 -8 / 8 1 x 10 -8 / 8<br />

Valve plate aluminum stainless steel<br />

Screw cap brass brass<br />

nickel plated<br />

nickel plated<br />

Seal FPM FPM<br />

Weight kg 0.1 0.15<br />

Spare parts<br />

O-ring B 4070 207 PV B 4070 207 PV<br />

B8<br />

B8.29


Vacuum Valves<br />

Venting Valves<br />

Solenoid Actuated Venting Valve<br />

♦ No vacuum feedthrough<br />

♦ Long service live<br />

♦ Mountable in any position<br />

Technical Data<br />

Vacuum connection<br />

Type<br />

DN 10 ISO-KF<br />

VVM010-A<br />

Ordering Information<br />

230 V AC, 50/60 Hz 250-533<br />

115 V AC, 50/60 Hz 250-532<br />

24 V AC, 50/60 Hz 250-531<br />

24 V DC 250-530<br />

Service life cycles 1 500 000<br />

Tightness mbar l/s 1 x 10 -9<br />

Conductance for molecular flow l/s 1<br />

Pressure absolute min. / max. mbar / bar 1 x 10 -8 / 10<br />

Differential pressure in<br />

closing / opening direction bar 10 / 1<br />

Can be opened to a pressure difference of bar 2<br />

Bakeout temperature<br />

housing / actuator ¡C 150 / 80<br />

Pickup / holding power VA 35 / 15<br />

Closing / opening time ms 60 / 45<br />

Switching frequency 1/min 50<br />

Housing<br />

aluminum<br />

Seal<br />

FPM<br />

Weight kg 0.46<br />

Options<br />

Filter with port, centering ring and clamping ring 215-152<br />

Spare parts<br />

Seal set 215-208<br />

Filter<br />

B 4161 210 4F<br />

B8.30


Safety Valves<br />

Vacuum Valves<br />

Safety Valves<br />

Vacuum Safety Valves<br />

♦ Fast-closing high vacuum isolation valve for separating the vacuum<br />

chamber from the backing pump<br />

♦ Venting valve for roughing pumps<br />

♦ Immediate closing action upon power failure<br />

♦ Opening action only after the intake line has been evacuated<br />

Technical Data<br />

Vacuum connection DN 16 ISO-KF DN 25 ISO-KF DN 40 ISO-KF DN 63 ISO-KF DN 100 ISO-KF<br />

Type VSM016-A VSM025-A VSM040-A VSM063-A VSM100-A<br />

Ordering Information<br />

200 Ð 230 V AC 250-754 250-764 250-774 250-784 250-794<br />

100 Ð 115 V AC 250-752 250-762 250-772 250-782 250-792<br />

24 V DC 250-750 250-760 250-770 250-780 250-790<br />

230 V AC Eex e II T4, incl. 5 m cable 250-756 250-766 250-776 250-786 250-796<br />

24 V DC Eex e II T4, incl. 5 m cable 250-755 250-765 250-775 250-785 250-795<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Conductance for molecular flow l/s 2.8 11 30.5 126 400<br />

Can be opened to a pressure difference of mbar 700 700 700 700 700<br />

Bakeout temperature<br />

Housing, actuator ¡C 80 80 80 80 80<br />

Mounting orientation any any any any any<br />

Housing aluminum aluminum aluminum aluminum aluminum<br />

Seal FPM FPM FPM FPM FPM<br />

Weight kg 0.42 0.8 1.3 2.85 4.8<br />

Spare parts<br />

Seal set 215-036 215-086 215-156 215-256 215-276<br />

B8<br />

DN A B C<br />

DN 16 ISO-KF 154 40 36<br />

DN 25 ISO-KF 152 50 60<br />

DN 40 ISO-KF 173 65 80<br />

DN A B C<br />

DN 63 ISO-K 226 88 128<br />

DN 100 ISO-K 265 108 172<br />

B8.31


Vacuum Valves<br />

Safety Valves<br />

Power Failure Venting Valve<br />

♦ For automatic venting of pumps, systems or vacuum chambers in the<br />

event of a power failure.<br />

Technical Data<br />

Vacuum connection<br />

DN 10 ISO-KF<br />

Venting time for a 50 l vessel s 50<br />

Type<br />

VIM010-A<br />

Ordering Information<br />

200 Ð 230 V, 50/60 Hz 250-851<br />

24 V DC 250-850<br />

Tightness mbar l/s 1 x 10 -7<br />

Ambient temperature ¡C 50<br />

Switching frequency 1/min 60<br />

Housing<br />

aluminum<br />

Seal<br />

FPM<br />

Weight kg 0.25<br />

High Pressure Relief Valve<br />

♦ Relief trigger point 1.2 to 1.5 bar absolute<br />

Technical Data<br />

Vacuum connection<br />

Type<br />

DN 16 ISO-KF<br />

VSA016-X<br />

Ordering Information<br />

250-555<br />

Tightness mbar l/s 1 x 10 -9<br />

Pressure absolute min. / max. mbar / bar 1 x 10 -8 / 1.2<br />

Gas flow l/min 6<br />

Operating temperature ¡C 150<br />

Bakeout temperature ¡C 50<br />

Housing<br />

stainless steel<br />

Seal<br />

FPM<br />

Weight kg 0.1<br />

B8.32


Vacuum Locks and Sealing Valves<br />

Vacuum Valves<br />

Vacuum Locks and Sealing Valves<br />

♦ Simple to use, handy knob<br />

♦ Compact, low weight<br />

♦ High conductance, short pumpdown times<br />

♦ Spindle can be locked in end position<br />

Technical Data<br />

Vacuum connection DN 16 ISO-KF DN 25 ISO-KF DN 40 ISO-KF<br />

Type VAC016-A VAC025-A VAC040-A<br />

Ordering Information<br />

Vacuum lock 250-870 250-871 250-872<br />

Clamping ring 211-001 211-002 211-003<br />

Centering ring 211-066 211-068 211-070<br />

Sealing valve with KF flange 250-877 250-878 250-879<br />

Sealing valve with tubing 250-874 250-875 250-876<br />

Tightness mbar l/s 1 x 10 -9 1 x 10 -9 1 x 10 -9<br />

Conductance for molecular flow<br />

Vacuum lock l/s 3 8 13<br />

Sealing valve l/s 0.03 0.2 0.5<br />

Pressure absolute min. / max.mbar / bar 10 -8 / 5 10 -8 / 5 10 -8 / 5<br />

Travel of the vacuum lock mm 56 76 105<br />

Bakeout temperature<br />

Vacuum lock ¡C 60 60 60<br />

Sealing valve ¡C 100 100 100<br />

Housing of vacuum lock aluminum aluminum aluminum<br />

Seal FPM FPM FPM<br />

Sealing valve stainless steel stainless steel stainless steel<br />

Weight<br />

Vacuum lock kg 0.5 0.98 1.8<br />

Sealing valve kg 0.04 0.1 0.12<br />

Repair kit for<br />

Vacuum lock 215-048 215-088 215-158<br />

Sealing valve 215-049 215-089 215-159<br />

1 Vacuum lock<br />

2 Centering ring<br />

3 Clamping ring<br />

4 Sealing valve with KF flange<br />

5 Sealing valve with tubing<br />

DN A B C D E<br />

DN 16 ISO-KF 124 40 25 16 30<br />

DN 25 ISO-KF 160 50 31 25 30<br />

DN 40 ISO-KF 190 65 40 38 40<br />

B8<br />

B8.33


Vacuum Valves<br />

Ball Valves<br />

Ball Valves<br />

♦ Rugged and cost effective<br />

♦ Simple opening and closing by lever<br />

♦ High conductance<br />

♦ Unobstructed passage<br />

Technical Data<br />

Vacuum connection DN 10 ISO-KF DN 16 ISO-KF DN 25 ISO-KF DN 40 ISO-KF<br />

Ordering Information<br />

215-860 215-861 215-862 215-863<br />

Tightness mbar l/s 1 x 10 -6 1 x 10 -6 1 x 10 -6 1 x 10 -6<br />

Conductance for molecular flow l/s 60 130 350 550<br />

Pressure absolute min. / max. mbar / bar 10 -5 / 5 1) 10 -5 / 5 1) 10 -5 / 5 1) 10 -5 / 5 1)<br />

Bakeout temperature<br />

Housing, lever ¡C 80 80 80 80<br />

Housing brass brass brass brass<br />

nickel plated nickel-plated nickel-plated nickel-plated<br />

Seal PTFE PTFE PTFE PTFE<br />

Weight kg 0.35 0.4 0.75 2.6<br />

1) With outer centering ring and clamping element or chain clamp<br />

DN A B C<br />

DN 10 ISO-KF 75 80 68<br />

DN 16 ISO-KF 100 80 70<br />

DN 25 ISO-KF 130 110 83<br />

DN 40 ISO-KF 160 138 120<br />

B8.34


Vacuum Fittings<br />

Fittings and Ultra-High Components<br />

B9


Vacuum Fittings<br />

Contents<br />

Components<br />

Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.3<br />

Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.3<br />

Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.3<br />

ISO-KF Ð Small Flange Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.4<br />

Connection Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.4<br />

Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.6<br />

Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.8<br />

Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.9<br />

Bellows / Hose with Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.11<br />

Transition Pieces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.12<br />

Hose, Hose Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.14<br />

Protective Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.15<br />

ISO-K Ð Clamp Flange Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.16<br />

Connection Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.17<br />

Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.17<br />

Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.19<br />

Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.20<br />

Bellows / Hose with Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.21<br />

Transition Pieces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.22<br />

Protective Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.23<br />

ISO-F Ð Fixed Flange Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.24<br />

UHV Ð CF Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.26<br />

Connection Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.26<br />

Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.27<br />

Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.29<br />

Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.32<br />

Bellows / Hose with Flanges, Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.33<br />

Transition Pieces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.34<br />

Protective Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.35<br />

B9.2


General<br />

Vacuum Fittings<br />

Seals<br />

Seal Material<br />

Temperature<br />

Reusable<br />

Elastomer<br />

NBR ¡C -30 Ð +90 Yes<br />

CR ¡C -40 Ð +100 Yes<br />

FPM ¡C -15 Ð +150 / +200 * Yes<br />

Metal<br />

Indium ¡C -196 Ð +60 Yes<br />

Aluminum ¡C -196 Ð +200 No<br />

Copper ¡C -196 Ð +200 No<br />

Silver-plated copper ¡C -270 Ð +450 No<br />

Gold-plated copper ¡C -270 Ð +450 No<br />

* Not guaranteed<br />

Code Designation<br />

Chemical Designation<br />

Typical Trade Name<br />

NBR Acrylonitrile-butadiene rubber Perbunan¨<br />

CR Neoprene¨ Ñ<br />

FPM Fluorcaoutchouc Viton¨<br />

Pressure Range<br />

Code Designation<br />

Pressure Range Tightness<br />

[mbar – bar] [mbar l/s] Centering Connection<br />

ISO-KF Aluminum 10 -7 Ð 2.5 10 -8 inside Clamping ring/rapid clamping ring<br />

10 -7 Ð 5 10 -8 outside Clamping ring/rapid clamping ring<br />

10 -7 Ð 10 10 -8 outside Clamping element/chain clamp<br />

Stainless steel 10 -8 Ð 2.5 10 -9 inside Clamping ring/rapid clamping ring<br />

10 -8 Ð 5 10 -9 outside Clamping ring/rapid clamping ring<br />

10 -8 Ð 10 10 -9 outside Clamping element/chain clamp<br />

ISO-K Stainless steel 10 -8 Ð 2.5 10 -9 inside Clamping screw, claw grips<br />

CF-F/R Stainless steel 10 -12 Ð 1 10 -9 Ñ Screws<br />

Stainless Steel<br />

German Material No.<br />

AISI<br />

SAE<br />

DIN Designation<br />

1.4301 304 X5CrNi 18 10<br />

1.4429 316 LN X2CrNiMoN 17 13 3<br />

1.4435 316 L X2CrNiMo 18 14 3<br />

1.4571 316 Ti X6CrNiMoTi 17 12 2<br />

B9<br />

B9.3


Vacuum Fittings<br />

ISO-KF Small Flange Components<br />

ISO-KF Small<br />

Flange Components<br />

♦ Small flange fittings conform to Pneurop 6606/1981 and DIN 28403<br />

♦ Stainless steel fittings comply with the published specifications<br />

1 Small flange port<br />

2 Housing wall with threaded tap<br />

3 Claw grip<br />

4 Centering ring<br />

Nominal<br />

Diameter<br />

Number of<br />

A B C D Claw Grips<br />

DN 10 ISO-KF 30 12.2 12.2 45 4<br />

DN 16 ISO-KF 30 17.2 17.2 45 4<br />

DN 25 ISO-KF 40 26.2 26.2 55 4<br />

DN 40 ISO-KF 55 41.2 41.2 71 4<br />

DN 50 ISO-KF 75 52.4 52.4 91 4<br />

Connection Elements<br />

Clip<br />

Clamping Ring<br />

DN ... ISO-KF Ordering No. A B C<br />

Stainless steel, plastic 10 Ð 16 211-012 38 47 12<br />

20 Ð 25 211-013 48 57 12<br />

32 Ð 40 211-014 63 70 12<br />

Set of 5 pcs.<br />

For elastomer seal<br />

Clamping Ring<br />

DN ... ISO-KF Ordering No. A B C<br />

Aluminum 10 Ð 16 211-001 45 61 16<br />

20 Ð 25 211-002 55 72 16<br />

32 Ð 40 211-003 70 90 18<br />

50 211-004 95 123 25<br />

For elastomer seal<br />

Rapid<br />

Fastening Clamp<br />

DN ... ISO-KF Ordering No. A B C<br />

Aluminum, plastic, steel 10 Ð 16 211-005 52 70 16<br />

20 Ð 25 211-006 61 81 16<br />

32 Ð 40 211-007 75 98 18<br />

B9.4


ISO-KF Small Flange Components<br />

Vacuum Fittings<br />

Connection Elements<br />

Hose Clip<br />

Clamping Ring DN ... ISO-KF Ordering No. A B C<br />

Aluminum, steel 10 Ð 16 211-016 42 54 16<br />

20 Ð 25 211-017 52 64 16<br />

32 Ð 40 211-018 67 79 16<br />

Installation with tool<br />

For elastomer seal<br />

Clamping<br />

Element DN ... ISO-KF Ordering No. A B C<br />

Aluminum 10 Ð 16 211-008 52 Ð 18<br />

20 Ð 25 211-009 75 Ð 20<br />

32 Ð 40 211-010 90 Ð 23<br />

50 211-011 115 Ð 28<br />

Installation with tool<br />

For aluminum and elastomer seal<br />

Chain Clamp DN ... ISO-KF Ordering No. A B C<br />

Aluminum, stainless steel 10 Ð 16 211-021 71 52.5 18<br />

20 Ð 25 211-022 82 65 18<br />

32 Ð 40 211-023 98 79 18<br />

50 211-024 117 97.5 20<br />

For aluminum and elastomer seal<br />

Claw Grip<br />

DN ... ISO-KF Ordering No. A B C D E<br />

Aluminum, stainless steel 10 Ð 50 211-015 19.5 11.5 12.5 20 14<br />

Set of 4 pcs.<br />

B9<br />

B9.5


Vacuum Fittings<br />

ISO-KF Small Flange Components<br />

Seals<br />

Centering Ring<br />

DN ... ISO-KF Ordering No. A B C D<br />

CR / aluminum 10 211-051 12 10 8 3.9<br />

16 211-052 17 16 8 3.9<br />

20 211-053 22 20 8 3.9<br />

25 211-054 26 25 8 3.9<br />

32 211-055 34 32 8 3.9<br />

40 211-056 41 40 8 3.9<br />

50 211-057 52 50 8 3.9<br />

FPM / aluminum 10 211-058 12 10 8 3.9<br />

16 211-059 17 16 8 3.9<br />

20 211-060 22 20 8 3.9<br />

25 211-061 26 25 8 3.9<br />

32 211-062 34 32 8 3.9<br />

40 211-063 41 40 8 3.9<br />

50 211-064 52 50 8 3.9<br />

FPM / stainless steel 10 211-065 12 10 8 3.9<br />

16 211-066 17 16 8 3.9<br />

20 211-067 22 20 8 3.9<br />

25 211-068 26 25 8 3.9<br />

32 211-069 34 32 8 3.9<br />

40 211-070 41 40 8 3.9<br />

50 211-071 52 50 8 3.9<br />

External<br />

Centering Ring DN ... ISO-KF Ordering No. A B C D<br />

CR / aluminum 10 Ð 16 211-081 32 30.2 7 3.9<br />

20 Ð 25 211-082 42 40.2 7 3.9<br />

32 Ð 40 211-083 57 55.2 7 3.9<br />

50 211-084 77 75.2 7 3.9<br />

FPM / aluminum 10 Ð 16 211-085 32 30.2 7 3.9<br />

20 Ð 25 211-086 42 40.2 7 3.9<br />

32 Ð 40 211-087 57 55.2 7 3.9<br />

50 211-088 77 75.2 7 3.9<br />

Reducing<br />

Centering Ring<br />

DN ... ISO-KF/<br />

DN ... ISO-KF Ordering No. A B C D E<br />

CR / aluminum 10 / 16 211-072 17 10 12 8 3.9<br />

20 / 25 211-073 26 20 22 8 3.9<br />

32 / 40 211-074 41 32 34 8 3.9<br />

FPM / aluminum 10 / 16 211-075 17 10 12 8 3.9<br />

20 / 25 211-076 26 20 22 8 3.9<br />

32 / 40 211-077 41 32 34 8 3.9<br />

FPM / stainless steel 10 / 16 211-078 17 10 12 8 3.9<br />

20 / 25 211-079 26 20 22 8 3.9<br />

32 / 40 211-080 41 32 34 8 3.9<br />

B9.6


ISO-KF Small Flange Components<br />

Vacuum Fittings<br />

Seals<br />

Centering Ring<br />

with Filter<br />

DN ... ISO-KF Ordering No. A B C D Throughput *<br />

FPM / stainless steel 10 211-089 12 8 8 3.9 0.5 m 3 /h<br />

16 211-090 17 14 8 3.9 1.2 m 3 /h<br />

25 211-092 26 23 8 3.9 4.2 m 3 /h<br />

40 211-094 41 38 8 3.9 11.3 m 3 /h<br />

Filter: stainless steel,<br />

pore size 0.02 mm<br />

* Air at 20 ¡C, 200 mbar<br />

differential pressure<br />

50 211-095 52 48 8 3.9 18.1 m 3 /h<br />

Centering Ring<br />

with Fine Filter DN ... ISO-KF Ordering No. A B C D<br />

FPM / stainless steel 10 211-096 12 9 8 3.9<br />

16 211-097 17 13 8 3.9<br />

25 211-098 26 22 8 3.9<br />

40 211-099 41 35.5 8 3.9<br />

Filter: stainless steel,<br />

pore size 0.004 mm<br />

Degree of separation at 0.001 mm<br />

up to 98%<br />

50 211-100 52 45.7 8 3.9<br />

O-Ring DN ... ISO-KF Ordering No. A B<br />

CR 10 211-131 15 5<br />

16 211-132 18 5<br />

20 211-133 25 5<br />

25 211-134 28 5<br />

32 211-135 40 5<br />

40 211-136 42 5<br />

50 211-137 55 5<br />

FPM 10 211-138 15 5<br />

16 211-139 18 5<br />

20 211-140 25 5<br />

25 211-141 28 5<br />

32 211-142 40 5<br />

40 211-143 42 5<br />

50 211-144 55 5<br />

Indium Seal<br />

DN ... ISO-KF Ordering No. A B C D E<br />

Stainless steel, aluminum 10 Ð 16 211-162 32 18 30 3.9 7<br />

20 Ð 25 211-163 42 28 40 3.9 7<br />

32 Ð 40 211-164 57 43 55 3.9 7<br />

50 211-165 77 63 75 3.9 7<br />

Indium: -196 Ð +60 ¡C<br />

B9<br />

B9.7


Vacuum Fittings<br />

ISO-KF Small Flange Components<br />

Seals<br />

Aluminum Seal<br />

Set of 3 pcs.<br />

With chain clamp, clamping element<br />

With<br />

DN ... ISO-KF Ordering No. A B C D Support Ring<br />

10 Ð 16 211-167 25.6 19.6 4.5 22.6 211-171<br />

20 Ð 25 211-168 35.6 29.6 4.5 32.6 211-172<br />

32 Ð 40 211-169 50.6 44.6 4.5 47.6 211-173<br />

50 211-170 65.6 59.6 4.5 62.6 211-174<br />

Support Ring for<br />

Aluminum Seal<br />

For<br />

DN ... ISO-KF Ordering No. A B Aluminum Seal<br />

Stainless steel 10 Ð 16 211-171 32 7 211-167<br />

20 Ð 25 211-172 42 7 211-168<br />

32 Ð 40 211-173 57 7 211-169<br />

50 211-174 77 7 211-170<br />

Reusable<br />

Flanges<br />

Blank Flange DN ... ISO-KF Ordering No. A<br />

Aluminum 10 211-176 5<br />

16 211-177 5<br />

25 211-178 5<br />

40 211-179 5<br />

50 211-180 6<br />

Stainless steel 10 211-181 5<br />

16 211-182 5<br />

25 211-183 5<br />

40 211-184 5<br />

50 211-185 6<br />

Flange with<br />

Tube, Short<br />

DN ... ISO-KF Ordering No. A B C<br />

Steel 10 211-201 20 12 16<br />

16 211-202 20 16 20<br />

25 211-203 20 26 30<br />

40 211-204 20 41 45<br />

50 211-205 20 51 55<br />

Stainless steel 10 211-211 20 12 16<br />

16 211-212 20 16 20<br />

25 211-213 20 26 30<br />

40 211-214 20 41 45<br />

50 211-215 20 50 54<br />

B9.8


ISO-KF Small Flange Components<br />

Vacuum Fittings<br />

Flanges<br />

Flange with<br />

Tube, Long DN ... ISO-KF Ordering No. A B C<br />

Steel 10 211-206 70 12 16<br />

16 211-207 70 16 20<br />

25 211-208 70 26 30<br />

40 211-209 70 41 45<br />

50 211-210 70 51 55<br />

Stainless steel 10 211-216 70 12 16<br />

16 211-217 70 16 20<br />

25 211-218 70 26 30<br />

40 211-219 70 41 45<br />

50 211-220 70 50 54<br />

Pipe Fittings<br />

Elbow 90°<br />

DN ... ISO-KF Ordering No. A B<br />

Aluminum 10 211-251 30 12<br />

16 211-252 40 16<br />

25 211-253 50 25<br />

40 211-254 65 39<br />

Stainless steel 10 211-286 30 9<br />

16 211-287 40 15<br />

25 211-288 50 25<br />

40 211-289 65 40.5<br />

50 211-290 70 49<br />

Elbow 135° DN ... ISO-KF Ordering No. A B C<br />

Stainless steel 16 211-307 26 55 15<br />

25 211-308 32 68.8 25<br />

40 211-309 40 87.7 37<br />

Tee DN ... ISO-KF Ordering No. A B C<br />

Aluminum 10 211-261 30 60 12<br />

16 211-262 40 80 16<br />

25 211-263 50 100 25<br />

40 211-264 65 130 39<br />

Stainless steel 10 211-291 30 60 12<br />

16 211-292 40 80 16<br />

25 211-293 50 100 25<br />

40 211-294 65 130 40.5<br />

50 211-295 70 140 53<br />

B9<br />

B9.9


Vacuum Fittings<br />

ISO-KF Small Flange Components<br />

Pipe Fittings<br />

Cross DN ... ISO-KF Ordering No. A B C<br />

Aluminum 10 211-266 30 60 12<br />

16 211-267 40 80 16<br />

25 211-268 50 100 25<br />

40 211-269 65 130 39<br />

Stainless steel 10 211-296 30 60 12<br />

16 211-297 40 80 16<br />

25 211-298 50 100 25<br />

40 211-299 65 130 40.5<br />

50 211-300 70 140 53<br />

Reducing Cross<br />

DN ... ISO-KF Ordering No. A B C D E F<br />

Aluminum 25 211-271 35 70 35 70 25 16<br />

40 211-272 40 80 45 90 39 16<br />

Stainless steel 25 211-301 35 70 35 70 25 17<br />

40 211-302 40 80 45 90 40.5 16<br />

50 211-303 50 100 50 100 53 16<br />

Intermediate<br />

Piece<br />

DN ... ISO-KF Ordering No. A B<br />

Aluminum 16 211-227 80 16<br />

25 211-228 100 25<br />

40 211-229 130 40<br />

Stainless steel 16 211-277 80 16<br />

25 211-278 100 25<br />

40 211-279 130 40.5<br />

50 211-280 140 53<br />

Reducer ISO-KF / ISO-KF Ordering No. A B<br />

Aluminum 25 / 16 211-231 40 16<br />

40 / 16 211-232 40 16<br />

40 / 25 211-233 40 25<br />

50 / 40 211-234 40 40<br />

Stainless steel 25 / 16 211-281 40 16<br />

40 / 16 211-282 40 16<br />

40 / 25 211-283 40 26<br />

50 / 40 211-284 40 40<br />

B9.10


ISO-KF Small Flange Components<br />

Vacuum Fittings<br />

Bellows /Hose with Flanges<br />

Bellows<br />

Deviation from<br />

DN ... ISO-KF Ordering No. A B C axis max.<br />

Stainless steel 10 211-326 70 3.5 3 23¡<br />

16 211-327 70 6.4 4.1 21¡<br />

25 211-328 80 8 5 17¡<br />

40 211-329 100 11 7 15¡<br />

50 211-330 100 10 6 15¡<br />

A = unstressed length<br />

Metal Hose DN ... ISO-KF Ordering No. A B C<br />

Stainless steel 10 211-331 250 70 32<br />

10 211-332 500 70 32<br />

10 211-333 750 70 32<br />

10 211-334 1000 70 32<br />

16 211-335 250 70 50<br />

16 211-336 500 70 50<br />

16 211-337 750 70 50<br />

16 211-338 1000 70 50<br />

25 211-339 250 100 60<br />

25 211-340 500 100 60<br />

25 211-341 750 100 60<br />

25 211-342 1000 100 60<br />

40 211-343 250 130 100<br />

40 211-344 500 130 100<br />

40 211-345 750 130 100<br />

40 211-346 1000 130 100<br />

50 211-347 250 200 130<br />

50 211-348 500 200 130<br />

50 211-349 750 200 130<br />

50 211-350 1000 200 130<br />

B = radius for multiple bending<br />

C = radius for single bend<br />

Metal Hose,<br />

High Flexible DN ... ISO-KF Ordering No. A B C<br />

Stainless steel 16 211-515 250 40 25<br />

16 211-516 500 40 25<br />

25 211-519 250 55 36<br />

25 211-520 500 55 36<br />

40 211-523 250 90 60<br />

40 211-524 500 90 60<br />

50 211-527 250 100 65<br />

50 211-528 500 100 65<br />

B = radius for multiple bending<br />

C = radius for single bend<br />

B9<br />

B9.11


Vacuum Fittings<br />

ISO-KF Small Flange Components<br />

Bellows /Hose with Flanges<br />

PVC Hose<br />

With steel spiral,<br />

aluminum hose nipple<br />

Temperature: -10 Ð +60 ¡C<br />

DN ... ISO-KF Ordering No. A B C<br />

16 211-406 500 65 130<br />

16 211-407 1000 65 130<br />

25 211-408 500 100 200<br />

25 211-409 1000 100 200<br />

40 211-410 500 130 260<br />

40 211-411 1000 130 260<br />

B = radius for multiple bending<br />

C = radius for single bend<br />

Transition Pieces<br />

Adaptor<br />

ISO-KF / ISO-K ISO-KF / ISO-K Ordering No. A<br />

Aluminum 40 / 63 212-171 40<br />

50 / 63 212-172 45<br />

Stainless steel 40 / 63 212-173 40<br />

50 / 63 212-174 45<br />

40 / 100 212-175 40<br />

Adaptor<br />

ISO-KF / CF ISO-KF / CF Ordering No. A B<br />

Stainless steel 16 / 16 213-251 35 16<br />

25 / 16 213-252 35 16<br />

16 / 40 213-254 30 16<br />

25 / 40 213-255 30 26<br />

40 / 40 213-256 50 37<br />

40 / 63 213-259 35 41<br />

Adaptor ISO-KF /<br />

VRC-Female<br />

ISO-KF / VCR Ordering No. A<br />

Stainless steel 16 / 1/4" 211-359 35.8<br />

25 / 1/4" 211-480 35.8<br />

25 / 1/2" 211-360 40.6<br />

40 / 3/4" 211-361 53.3<br />

B9.12


ISO-KF Small Flange Components<br />

Vacuum Fittings<br />

Transition Pieces<br />

Adaptor ISO-KF /<br />

VRC-male<br />

ISO-KF / VCR Ordering No. A<br />

Stainless steel 16 / 1/4" 211-362 35.8<br />

25 / 1/4" 211-481 35.8<br />

25 / 1/2" 211-363 40.6<br />

40 / 3/4" 211-364 53.3<br />

Adaptor ISO-KF/<br />

Swagelok<br />

ISO-KF / DN Ordering No. A B<br />

Stainless steel 16 / 6 mm 211-356 37 15.3<br />

25 / 10 mm 211-357 45 17.2<br />

40 / 16 mm 211-358 53 24.4<br />

16 / 1/8" 211-476 34.5 12.7<br />

25 / 1/4" 211-477 37 15.3<br />

40 / 1/4" 211-478 37 15.3<br />

40 / 1/2" 211-479 47.5 22.8<br />

Glass Tube<br />

Connection DN ... ISO-KF Ordering No. A B C D<br />

Aluminum, FPM 10 211-351 50 8 10 30<br />

40 211-353 65 22 26 45<br />

Glass = Pyrex<br />

Screw-in<br />

Flange ISO-KF / DN Ordering No. A B C D<br />

Stainless steel, FPM 10 / G 3/8" 211-366 35 15 G 3/8" 12<br />

16 / G 1/2" 211-367 35 15 G 1/2" 16<br />

25 / G 1" 211-368 45 25 G 1" 25<br />

40 / G 1 1/2" 211-369 50 30 G 1 1/2" 41<br />

Screw-on<br />

Flange ISO-KF / DN Ordering No. A B C D<br />

Stainless steel, FPM 10 / G 3/8" 211-376 35 15 G 3/8" 10<br />

16 / G 1/2" 211-377 35 15 G 1/2" 15<br />

25 / G 1" 211-378 45 25 G 1" 24<br />

40 / G 1 1/2" 211-379 50 30 G 1 1/2" 38<br />

B9<br />

B9.13


Vacuum Fittings<br />

ISO-KF Small Flange Components<br />

Hose, Hose Connection<br />

Hose Adaptor<br />

90°<br />

DN ... ISO-KF Ordering No. A B C D<br />

Aluminum 16 211-257 40 40 16 13<br />

25 211-258 50 50 25 22<br />

40 211-259 65 65 40 37<br />

C = nominal connection<br />

for sleeve / hose<br />

Hose Adaptor<br />

for Rubber Hose<br />

DN ... ISO-KF Ordering No. A B C<br />

Aluminum 16 211-387 40 7 12<br />

25 211-388 40 7 12<br />

40 211-389 40 7 12<br />

Stainless steel 16 211-392 40 7 12<br />

25 211-393 40 7 12<br />

40 211-394 40 7 12<br />

C = nominal connection for hose<br />

Hose<br />

Connection DN ... ISO-KF Ordering No. A B C<br />

Aluminum 25 211-401 40 13 16<br />

16 211-402 40 13 16<br />

25 211-403 40 22 25<br />

40 211-404 40 37 40<br />

C = nominal connection<br />

for sleeve / hose<br />

Sleeve with<br />

Hose Clamp<br />

DN Ordering No. A B C D E<br />

CR, stainless steel 16 211-417 58 7 14 16 44<br />

25 211-418 60 9 16 25 50<br />

40 211-419 64 13 20 40 68<br />

Hose Clamp DN Ordering No. A B<br />

Stainless steel 16 211-461 13 32<br />

25 211-462 19 44<br />

40 211-463 29 76<br />

B9.14


ISO-KF Small Flange Components<br />

Vacuum Fittings<br />

Hose, Hose Connection<br />

PVC Hose DN Ordering No. A B C<br />

Without spiral 12 211-441 21 10 Ð<br />

With spiral 16 211-442 23 16 130<br />

25 211-443 33 25 200<br />

40 211-444 53 40 260<br />

For vacuum application<br />

Give length in meters<br />

Rubber Hose DN Ordering No. A B<br />

For vacuum application<br />

Give length in meters<br />

Hardness: 55 ± 5 Shore A<br />

Temperature: -30 Ð +85 ¡C<br />

10 211-451 17 7<br />

16 211-452 25 10<br />

20 211-453 32 16<br />

Protective Lids<br />

Protective Lid DN ... ISO-KF Ordering No. A B C<br />

Polyethylene 10 - 16 211-427 32 29 7.5<br />

20 - 25 211-428 42 39 7.5<br />

32 - 40 211-429 57 54 7.5<br />

50 211-430 77 74 7.5<br />

B9<br />

B9.15


Vacuum Fittings<br />

ISO-K Clamp Flange Components<br />

ISO-K Clamp<br />

Flange Components<br />

♦ Clamping flange fittings conform to Pneurop 6606/1981 and DIN 28404<br />

♦ Stainless steel fittings comply with the published specifications<br />

Nominal Diameter<br />

Number of Screws of Number of<br />

A B C Clamping Screws D Claw Grip Claw Grip<br />

DN 63 ISO-K 95 70 12 4 110 M 8 x 35 4<br />

DN 80 ISO-K 110 83 12 4 125 M 8 x 35 8<br />

DN 100 ISO-K 130 102 12 4 145 M 8 x 35 8<br />

DN 160 ISO-K 180 153 12 4 200 M 10 x 35 8<br />

DN 200 ISO-K 240 213 12 6 260 M 10 x 35 12<br />

DN 250 ISO-K 290 261 12 6 310 M 10 x 35 12<br />

DN 320 ISO-K 370 318 17 8 395 M 12 x 50 12<br />

DN 400 ISO-K 450 400 17 8 480 M 12 x 50 16<br />

DN 500 ISO-K 550 501 17 12 580 M 12 x 50 16<br />

DN 630 ISO-K 690 651 22 12 720 M 12 x 55 20<br />

1 Clamp flange<br />

2 Claw grip<br />

3 Base plate<br />

4 Claw grip<br />

Connection Elements<br />

Clamp DN ... ISO-K Ordering No. A B C<br />

Steel zinc plated 63 Ð 250 212-225 60 17 27<br />

320 Ð 500 212-226 78 27 39<br />

630 212-227 88 31 49<br />

Stainless steel 63 Ð 250 212-228 60 17 27<br />

320 Ð 500 212-229 78 27 39<br />

630 212-230 88 31 49<br />

Set of 4 pcs.<br />

B9.16


ISO-K Clamp Flange Components<br />

Vacuum Fittings<br />

Connection Elements<br />

Claw DN ... ISO-K Ordering No. A B C<br />

Clamping flange / base plate 63 Ð 100 212-231 22.5 35 13.9<br />

160 Ð 250 212-232 23 35 13.9<br />

320 Ð 500 212-233 36.5 50 20.6<br />

630 212-234 41.5 55 25.6<br />

Clamping flange / 63 Ð 100 212-235 18.6 30 10<br />

base plate with groove 160 Ð 250 212-236 19 35 10<br />

320 Ð 500 212-237 31 45 15<br />

630 212-233 36.5 50 20.6<br />

Clamping flange with 63 Ð 100 212-247 20.6 30 12<br />

groove / base plate 160 Ð 250 212-248 21.1 35 12<br />

320 Ð 500 212-249 33.9 45 18<br />

630 212-233 36.5 50 20.6<br />

Steel zinc plated<br />

Set of 4 pcs.<br />

Seals<br />

Centering Ring<br />

DN ... ISO-K Ordering No. A B C D<br />

CR / aluminum 63 212-251 96 70 3.9 8<br />

80 212-091 109 83 3.9 8<br />

100 212-252 128 102 3.9 8<br />

160 212-253 179 153 3.9 8<br />

200 212-254 239 213 3.9 8<br />

250 212-255 287 261 3.9 8<br />

320 212-256 358 318 5.6 14<br />

400 212-257 440 400 5.6 14<br />

500 212-258 541 501 5.6 14<br />

630 212-259 691 651 5.6 14<br />

FPM / aluminum 63 212-261 96 70 3.9 8<br />

80 212-092 109 83 3.9 8<br />

100 212-262 128 102 3.9 8<br />

160 212-263 179 153 3.9 8<br />

200 212-264 239 213 3.9 8<br />

250 212-265 287 261 3.9 8<br />

320 212-266 358 318 5.6 14<br />

400 212-267 440 400 5.6 14<br />

500 212-268 541 501 5.6 14<br />

630 212-269 691 651 5.6 14<br />

800 212-270 840 800 5.6 14<br />

1000 212-271 1040 1000 5.6 14<br />

FPM / stainless steel 63 212-281 96 70 3.9 8<br />

80 212-093 109 83 3.9 8<br />

100 212-282 128 102 3.9 8<br />

160 212-283 179 153 3.9 8<br />

200 212-284 239 213 3.9 8<br />

250 212-285 287 261 3.9 8<br />

Outer ring aluminum<br />

B9<br />

B9.17


Vacuum Fittings<br />

ISO-K Clamp Flange Components<br />

Seals<br />

Centering Ring<br />

with Fine Filter DN ... ISO-K Ordering No. A B C D<br />

FPM / stainless steel 63 212-291 62 69.8 3.9 8<br />

100 212-292 94 101.8 3.9 8<br />

Filter: Stainless steel<br />

Pore size 0.004 mm<br />

Degree of separation at<br />

0.001 mm up to 98%<br />

O-Ring DN ... ISO-K Ordering No. A B<br />

CR 63 212-351 75.6 5.3<br />

80 212-097 88.3 5.3<br />

100 212-352 107.3 5.3<br />

160 212-353 158.1 5.3<br />

200 212-354 208.9 5.3<br />

250 212-355 253.4 5.3<br />

320 212-356 329.6 7<br />

400 212-357 405.3 7<br />

500 212-358 506.9 7<br />

630 212-359 658.9 7<br />

FPM 63 212-361 75.6 5.3<br />

80 212-098 88.3 5.3<br />

100 212-362 107.3 5.3<br />

160 212-363 158.1 5.3<br />

200 212-364 208.9 5.3<br />

250 212-365 253.4 5.3<br />

320 212-366 329.6 7<br />

400 212-367 405.3 7<br />

500 212-368 506.9 7<br />

630 212-369 658.9 7<br />

800 212-370 808 7<br />

1000 212-371 1006 7<br />

Aluminum Seal<br />

DN ... ISO-K Ordering No. A B C D E<br />

63 212-301 85.6 83 69.8 2.6 4.5<br />

100 212-302 116.6 114 101.8 2.6 4.5<br />

160 212-303 166.6 164 152.8 2.6 4.5<br />

250 212-305 276.6 274 260.8 2.6 4.5<br />

B9.18


ISO-K Clamp Flange Components<br />

Vacuum Fittings<br />

Flanges<br />

Blank Flange DN ... ISO-K Ordering No. A B<br />

Steel nickel plated 63 212-001 95 12<br />

100 212-002 130 12<br />

160 212-003 180 12<br />

250 212-005 290 12<br />

320 212-006 370 17<br />

400 212-007 450 17<br />

500 212-008 550 17<br />

630 212-009 690 22<br />

Stainless steel 63 212-011 95 12<br />

80 212-076 110 12<br />

100 212-012 130 12<br />

160 212-013 180 12<br />

200 212-014 240 12<br />

250 212-015 290 12<br />

320 212-016 370 17<br />

400 212-017 450 17<br />

500 212-018 550 17<br />

630 212-019 690 22<br />

Welding Flange<br />

DN ... ISO-K Ordering No. A B C D E<br />

Steel 63 212-021 95 76.1 70.3 12 6<br />

100 212-022 130 108 102.2 12 6<br />

160 212-023 180 159 153.2 12 6<br />

250 212-025 290 267 261 12 6<br />

Stainless steel 63 212-031 95 76.1 71.5 12 6<br />

80 212-078 110 88.9 84.9 12 6<br />

100 212-032 130 108 102 12 6<br />

160 212-033 180 159 155 12 6<br />

200 212-034 240 219.1 213.9 12 6<br />

250 212-035 290 267 261 12 6<br />

B9<br />

B9.19


Vacuum Fittings<br />

ISO-K Clamp Flange Components<br />

Flanges<br />

Flange<br />

with Tube<br />

DN ... ISO-K Ordering No. A B C<br />

Steel 63 212-041 100 76.1 70.3<br />

100 212-042 100 108 102.2<br />

160 212-043 100 159 153.2<br />

250 212-045 100 267 261<br />

320 212-046 100 324 318<br />

400 212-047 100 406 400<br />

500 212-048 100 508 500<br />

630 212-049 100 660 650<br />

Stainless steel 63 212-051 100 76.1 71.5<br />

100 212-052 100 108 104<br />

160 212-053 100 159 155<br />

200 212-054 100 219.1 213.1<br />

250 212-055 100 267 261<br />

320 212-056 100 324 318<br />

400 212-057 100 406 400<br />

500 212-058 100 508 500<br />

630 212-059 100 660 650<br />

Pipe Fittings<br />

Elbow 90°<br />

DN ... ISO-K Ordering No. A B<br />

Stainless steel 63 212-101 88 66<br />

100 212-102 108 100<br />

160 212-103 138 150<br />

250 212-105 208 250<br />

Tee<br />

DN ... ISO-K Ordering No. A B<br />

Stainless steel 63 212-111 88 66<br />

100 212-112 108 100<br />

160 212-113 138 150<br />

250 212-115 208 250<br />

Reducer DN ... ISO-K Ordering No. A<br />

Stainless steel 80 / 63 212-084 50<br />

100 / 63 212-161 50<br />

250 / 200 212-170 50<br />

B9.20


ISO-K Clamp Flange Components<br />

Vacuum Fittings<br />

Pipe Fittings<br />

Cross<br />

DN ... ISO-K Ordering No. A B<br />

Stainless steel 63 212-121 88 66<br />

100 212-122 108 100<br />

160 212-123 138 150<br />

250 212-125 208 250<br />

Reducing Cross<br />

DN ... ISO-K Ordering No. A B C D E<br />

Stainless steel 63 212-131 88 44 66 64 59<br />

100 212-132 100 50 82 80 77<br />

160 212-133 100 50 107 107 105<br />

Bellows /Hose with Flanges<br />

Bellows<br />

Deviation from<br />

DN ... ISO-K Ordering No. A B C D Axis Max.<br />

Stainless steel 63 212-201 132 20 20 66 30¡<br />

100 212-202 132 28 28 95 30¡<br />

160 212-203 150 22 22 153 14¡<br />

250 212-205 200 30 30 261 13¡<br />

A = unstressed length<br />

Metal Hose DN ... ISO-K Ordering No. A B C<br />

Stainless steel 63 212-211 250 250 160<br />

63 212-212 500 250 160<br />

63 212-213 750 250 160<br />

63 212-214 1000 250 160<br />

100 212-215 250 370 240<br />

100 212-216 500 370 240<br />

100 212-217 750 370 240<br />

100 212-218 1000 370 240<br />

B = radius for multiple bending<br />

C = radius for single bending<br />

B9<br />

B9.21


Vacuum Fittings<br />

ISO-K Clamp Flange Components<br />

Transition Pieces<br />

Adaptor Flange ISO-K / ISO-F Ordering No. A<br />

Stainless steel 160 / 63 212-152 22<br />

160 / 100 212-153 25<br />

200 / 100 212-155 20<br />

200 / 160 212-156 25<br />

250 / 160 212-159 22<br />

Adaptor ISO-K / ISO-KF Ordering No. A<br />

Aluminum 63 / 40 212-171 40<br />

63 / 50 212-172 45<br />

Stainless steel 63 / 40 212-173 40<br />

63 / 50 212-174 45<br />

100 / 40 212-175 40<br />

Adaptor<br />

ISO-K / CF-F Ordering No. A B C<br />

Stainless steel 63 / 63 213-271 90 1 1<br />

100 / 100 213-272 90 1 1<br />

160 / 160 213-273 90 1.5 1.5<br />

Sleeve<br />

Connection<br />

DN ... ISO-K Ordering No. A B<br />

Aluminum 63 212-181 51 76<br />

100 212-182 56 107<br />

160 212-183 56 156<br />

Sleeve with<br />

Hose Clamp<br />

DN ... ISO-K Ordering No. A B C D E<br />

CR, stainless steel 63 212-186 70 14 24 75 120<br />

100 212-187 72 8 26 106 150<br />

160 212-188 72 8 26 155 200<br />

B9.22


ISO-K Clamp Flange Components<br />

Vacuum Fittings<br />

Protective Lids<br />

Protective Lids<br />

DN ... ISO-K Ordering No. A B C<br />

Polyethylene 63 212-311 102 95 18<br />

100 212-312 137 130 18<br />

160 212-313 187 180 18<br />

200 212-314 248 240 18.5<br />

250 212-315 297.5 290 18.5<br />

320 212-316 380 370 23.5<br />

400 212-317 461 450 23.5<br />

500 212-318 557 550 24<br />

630 212-319 697 690 29<br />

B9<br />

B9.23


Vacuum Fittings<br />

ISO-F Fixed Flange Components<br />

ISO-F Fixed<br />

Flange Components<br />

1 Clamp flange<br />

2 Collar flange<br />

3 Fixed flange<br />

Nominal Diameter<br />

A B C Number of Holes Screws for Fixed Flange<br />

DN 63 ISO-F 70 130 110 4 M 8 x 40<br />

DN 100 ISO-F 102 165 145 8 M 8 x 40<br />

DN 160 ISO-F 153 225 200 8 M 10 x 50<br />

DN 200 ISO-F 213 285 260 12 M 10 x 50<br />

DN 250 ISO-F 261 335 310 12 M 10 x 50<br />

DN 320 ISO-F 318 425 395 12 M 12 x 65<br />

DN 400 ISO-F 400 510 480 16 M 12 x 65<br />

DN 500 ISO-F 501 610 580 16 M 12 x 65<br />

DN 630 ISO-F 651 750 720 20 M 12 x 80<br />

DN 800 ISO-F 800 920 890 24 M 12 x 70<br />

DN 1000 ISO-F 1000 1120 1090 32 M 12 x 70<br />

Collar Flange<br />

with<br />

Retaining Ring DN ... ISO-F Ordering No. A B C<br />

Steel nickel plated 63 212-061 12 95.5 130<br />

100 212-062 12 130.5 165<br />

160 212-063 16 180.7 225<br />

200 212-064 16 240.7 285<br />

250 212-065 16 290.7 335<br />

320 212-066 20 370.8 425<br />

400 212-067 20 450.8 510<br />

500 212-068 20 550.8 610<br />

630 212-069 24 691 750<br />

Adaptor Flange<br />

ISO-K / ISO-F<br />

ISO-K / ISO-F Ordering No. A<br />

Stainless steel 160 / 63 212-152 22<br />

160 / 100 212-153 25<br />

200 / 100 212-155 20<br />

200 / 160 212-156 25<br />

250 / 160 212-159 22<br />

B9.24


ISO-F Fixed Flange Components<br />

Vacuum Fittings<br />

Measurement<br />

Flange<br />

DN ... ISO-F Ordering No. A B C<br />

Aluminum 100 212-142 30 165 M 8<br />

160 212-143 30 225 M 10<br />

Stainless steel 63 212-146 30 130 M 8<br />

100 212-147 30 165 M 8<br />

160 212-148 30 225 M 10<br />

* Claw grip DN 16 ISO-KF included<br />

Set of<br />

Hexagon Bolts<br />

DN ... ISO-F Ordering No. A B Set of<br />

Steel zinc plated 63 Ð 100 212-241 40 8 8 pcs.<br />

160 Ð 250 212-242 50 10 12 pcs.<br />

320 Ð 500 212-243 70 12 16 pcs.<br />

630 212-244 80 12 20 pcs.<br />

Sealing Disk DN ... ISO-F Ordering No. A B<br />

Aluminum / CR 63 212-321 73 3.9<br />

100 212-322 107 3.9<br />

160 212-323 160 3.9<br />

250 212-325 270 3.9<br />

320 212-326 330 5.6<br />

400 212-327 415 5.6<br />

500 212-328 515 5.6<br />

630 212-329 656 5.6<br />

800 212-330 825 5.6<br />

1000 212-331 1025 5.6<br />

O-Ring DN ... ISO-F Ordering No. A B<br />

CR 63 212-333 80 5<br />

100 212-334 110 5<br />

160 212-335 165 5<br />

250 212-337 265 5<br />

320 212-338 325 8<br />

400 212-339 412 8<br />

500 212-340 510 8<br />

630 212-341 640 8<br />

800 212-342 820 8<br />

1000 212-343 1023 8<br />

B9<br />

B9.25


Vacuum Fittings<br />

UHV CF Components<br />

UHV CF Components<br />

♦ CF flanges conform to Conflat¨ flange specifications and conform to<br />

the international standard<br />

♦ Stainless steel fittings comply with the published specifications<br />

Nominal Diameter<br />

A O.D. B C D E Number of Holes<br />

DN 16 CF 34 1 1/3" 27 Ð 4.3 1.2 6<br />

DN 40 CF 69.5 2 3/4" 58.7 Ð 6.6 1.2 6<br />

DN 63 CF 113.5 4 1/2" Ð 92.2 8.4 1.2 8<br />

DN 100 CF 152 6" Ð 130.3 8.4 1.2 16<br />

DN 160 CF 202.5 8" Ð 181 8.4 1.2 20<br />

DN 200 CF 253 10" Ð 231.8 8.4 1.2 24<br />

DN 250 CF 305 12" Ð 284 8.4 1.2 32<br />

DN 300 CF 368 14 1/2" Ð 338.1 10.5 1.2 32<br />

DN 350 CF 419 16 1/2" Ð 388.9 10.5 1.2 36<br />

Connection Elements<br />

Hexagonal Bolts<br />

with Nuts<br />

Required Torque<br />

DN ... CF Ordering No. A B Set of (lubricated)<br />

16 213-401 20 3.2 25 x M 4 4 Nm<br />

40 213-402 35 5 25 x M 6 10 Nm<br />

63 213-403 45 6.5 25 x M 8 20 Nm<br />

100 213-404 50 6.5 25 x M 8 20 Nm<br />

160 213-405 55 6.5 25 x M 8 20 Nm<br />

200 Ð 250 213-406 60 6.5 25 x M 8 20 Nm<br />

300 213-408 70 8 34 x M 10 30 Nm<br />

350 213-409 70 8 38 x M 10 30 Nm<br />

B9.26


UHV CF Components<br />

Vacuum Fittings<br />

Connection Elements<br />

Hexagon Bolts<br />

without Nuts<br />

Required Torque<br />

DN ... CF Ordering No. A Set of (lubricated)<br />

16 213-411 16 25 x M 4 4 Nm<br />

40 213-412 25 25 x M 6 10 Nm<br />

63 Ð 160 213-413 35 25 x M 8 20 Nm<br />

Hexagon Bolts<br />

with Duo Nuts<br />

Screws/ Required Torque<br />

DN ... CF Ordering No. A B C Duo Nuts (lubricated)<br />

16 213-421 20 7 4 6 x M 4 / 3 4 Nm<br />

40 213-422 35 10 5 6 x M 6 / 3 10 Nm<br />

63 213-423 45 12 8 8 x M 8 / 3 20 Nm<br />

100 213-424 50 12 8 16 x M 8 / 8 20 Nm<br />

160 213-425 55 12 8 20 x M 8 / 10 20 Nm<br />

Set of<br />

Stud Screws<br />

Required Torque<br />

DN ... CF Ordering No. A Set of (lubricated)<br />

16 213-431 20 6 x M 4 4 Nm<br />

40 213-432 35 6 x M 6 10 Nm<br />

63 Ð 100 213-433 45 16 x M 8 20 Nm<br />

Thread<br />

Lubricant<br />

Ordering No. Temperature Resistant<br />

C100 28 g 214-231 1000 ¡C<br />

Remains fully effective for at<br />

least 10 bakeout cycles<br />

Seals<br />

Copper Gasket<br />

DN ... CF Ordering No. A B C Number<br />

Premium quality 16 213-371 2 21.3 16.2 10 pcs.<br />

Diamond surface finish 40 213-372 2 48.1 36.8 10 pcs.<br />

Individual packaging 63 213-373 2 82.4 63.6 10 pcs.<br />

100 213-374 2 120.5 101.7 10 pcs.<br />

160 213-375 2 171.3 152.5 10 pcs.<br />

200 213-376 2 222.1 203.3 10 pcs.<br />

250 213-377 2 272.7 254 5 pcs.<br />

Standard quality 16 213-451 2.1 21.3 16.2 10 pcs.<br />

40 213-452 2.1 48.1 39 10 pcs.<br />

63 213-453 2.1 82.4 63.6 10 pcs.<br />

100 213-454 2.1 120.5 101.8 10 pcs.<br />

160 213-455 2.1 171.3 152.6 10 pcs.<br />

200 213-456 2.1 222.1 203.4 10 pcs.<br />

300 213-458 2.1 326.2 307 1 pcs.<br />

350 213-459 2.1 376.5 357 1 pcs.<br />

B9<br />

B9.27


Vacuum Fittings<br />

UHV CF Components<br />

Seals<br />

Copper Gasket,<br />

Silver Plated<br />

DN ... CF Ordering No. A B C Number<br />

Premium quality 16 213-381 2 21.3 16.2 10 pcs.<br />

Diamond surface finish 40 213-382 2 48.1 36.8 10 pcs.<br />

Individual packaging 63 213-383 2 82.4 63.6 10 pcs.<br />

100 213-384 2 120.5 101.7 10 pcs.<br />

160 213-385 2 171.3 152.5 5 pcs.<br />

200 213-386 2 222.1 203.3 5 pcs.<br />

250 213-387 2 272.7 254 5 pcs.<br />

Copper Gasket,<br />

Gold Plated<br />

DN ... CF Ordering No. A B C Number<br />

Premium quality 16 213-471 2 21.3 16.2 5 pcs.<br />

Diamond surface finish 40 213-472 2 48.1 36.8 5 pcs.<br />

Individual packaging<br />

FPM Seal<br />

DN ... CF Ordering No. A B C D Number<br />

16 213-391 2 21 16 Ð 5 pcs.<br />

40 213-392 2.5 48.2 42 Ð 5 pcs.<br />

63 213-393 3.2 82.7 69.7 2.5 2 pcs.<br />

100 213-394 3.2 119.8 107.8 2.5 2 pcs.<br />

160 213-395 3.2 171.7 156 2.5 2 pcs.<br />

200 213-396 3.2 222.5 206 2.5 2 pcs.<br />

FPM Seal with<br />

Support Ring<br />

DN ... CF Ordering No. A B C D Number<br />

250 213-397 5 266.5 248.3 256.2 1 pcs.<br />

B9.28


UHV CF Components<br />

Vacuum Fittings<br />

Flanges<br />

Blank Flange<br />

DN ... CF-F Ordering No. A B C<br />

1.4301 (AISI 304) 16 213-001 7.5 14 1.4<br />

40 213-002 13 38 1.4<br />

63 213-003 17.5 66 1.4<br />

100 213-004 20 104 1.4<br />

160 213-005 22 155 1.4<br />

200 213-006 24.5 205 1.4<br />

250 213-007 24.5 256 1.4<br />

1.4435 (AISI 316L) 300 213-008 28.5 306 1.4<br />

350 213-009 28.5 356 1.4<br />

1.4429 (AISI 316LN) 16 213-101 7.5 14 1.4<br />

40 213-102 13 38 1.4<br />

63 213-103 17.5 66 1.4<br />

100 213-104 20 104 1.4<br />

160 213-105 22 155 1.4<br />

200 213-106 24.5 205 1.4<br />

250 213-107 24.5 256 1.4<br />

Blank Flange,<br />

Rotatable<br />

DN ... CF-R Ordering No. A B C D E<br />

1.4301 (AISI 304) 16 213-011 7.5 5.8 18.6 14 1.4<br />

40 213-012 13 7.6 41 38 1.4<br />

63 213-013 17.5 12.6 71 66 1.4<br />

100 213-014 20 14.3 109 104 1.4<br />

160 213-015 22 15.8 160 155 1.4<br />

200 213-016 24.5 17.1 206 205 1.4<br />

250 213-017 24.5 18 257 256 1.4<br />

1.4429 (AISI 316LN) 16 213-111 7.5 5.8 18.6 14 1.4<br />

40 213-112 13 7.6 41 38 1.4<br />

63 213-113 17.5 12.6 71 66 1.4<br />

100 213-114 20 14.3 109 104 1.4<br />

160 213-115 22 15.8 160 155 1.4<br />

200 213-116 24.5 17.1 206 205 1.4<br />

250 213-117 24.5 18 257 256 1.4<br />

Outer ring 1.4301 (AISI 304)<br />

B9<br />

B9.29


Vacuum Fittings<br />

UHV CF Components<br />

Flanges<br />

Welding Flange<br />

DN ... CF-F Ordering No. A B C D E<br />

1.4301 (AISI 304) 16 213-021 7.5 3.3 17.2 18 1<br />

40 213-022 13 7.5 39.5 40 1.5<br />

63 213-023 17.5 8 66 70 2<br />

100 213-024 20 9 104 108 2<br />

160 213-025 22 10 155 159 2<br />

200 213-026 24.5 12 205 205 2.5<br />

250 213-027 24.5 12 256 256 3<br />

1.4435 (AISI 316L) 300 213-028 28.5 15.8 306 306 3<br />

350 213-029 28.5 15.8 356 356 3<br />

1.4429 (AISI 316LN) 16 213-121 7.5 3.3 17.2 18 1<br />

40 213-122 13 7.5 39.5 40 1.5<br />

63 213-123 17.5 8 66 70 2<br />

100 213-124 20 9 104 108 2<br />

160 213-125 22 10 155 159 2<br />

200 213-126 24.5 12 205 205 2.5<br />

250 213-127 24.5 12 256 256 3<br />

Welding Flange,<br />

Rotatable<br />

DN ... CF-R Ordering No. A B C D E<br />

1.4301 (AISI 304) 16 213-041 7.5 3.3 17.2 18 1<br />

40 213-042 13 7.5 39.5 40 1.5<br />

63 213-043 17.5 8 66 70 2<br />

100 213-044 20 9 104 108 2<br />

160 213-045 22 10 155 159 2<br />

200 213-046 24.5 12 205 205 2.5<br />

250 213-047 24.5 12 256 256 3<br />

1.4429 (AISI 316LN) 16 213-141 7.5 3.3 17.2 18 1<br />

40 213-142 13 7.5 39.5 40 1.5<br />

63 213-143 17.5 8 66 70 2<br />

100 213-144 20 9 104 108 2<br />

160 213-145 22 10 155 159 2<br />

200 213-146 24.5 12 205 205 2.5<br />

250 213-147 24.5 12 256 256 3<br />

Outer ring 1.4301 (AISI 304)<br />

Welding Flange<br />

with<br />

Tapped Holes<br />

DN ... CF-F Ordering No. A B C D E<br />

1.4301 (AISI 304) 16 213-031 7.5 3.3 17.2 18 1 6 x M 4<br />

40 213-032 13 7.5 39.5 40 1.5 6 x M 6<br />

63 213-033 17.5 8 66 70 2 8 x M 8<br />

100 213-034 20 9 104 108 2 16 x M 8<br />

160 213-035 22 10 155 159 2 20 x M 8<br />

B9.30


UHV CF Components<br />

Vacuum Fittings<br />

Flanges<br />

Welding Flange<br />

for Gauge<br />

DN ... CF-F Ordering No. A B C D E F G H<br />

1.4301 (AISI 304) 40 213-092 24 17 38 69.5 1.75 48 10 4<br />

Flange with Tube<br />

DN ... CF-F Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-051 38 17.2 18 1<br />

40 213-052 63 39.5 40 1.6<br />

63 213-053 105 66 70 2<br />

100 213-054 135 104 108 2<br />

160 213-055 167 155 159 2<br />

Flange with<br />

Tube, Rotatable<br />

DN ... CF-R Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-061 38 17.2 18 1<br />

40 213-062 63 39.5 40 1.6<br />

63 213-063 105 66 70 2<br />

100 213-064 135 104 108 2<br />

160 213-065 167 155 159 2<br />

Reducing Flange<br />

CF / CF<br />

DN ... CF-F Ordering No. A B C D<br />

1.4301 (AISI 304) 40 / 16 213-071 13 16 22 5.5 6 x M 4<br />

63 / 40 213-073 17.5 39 50 9 6 x M 6<br />

100 / 40 213-075 20 39 55 9 6 x M 6<br />

100 / 63 213-076 20 66 85 11 8 x M 8<br />

160 / 40 213-078 22 39 60 9 6 x M 6<br />

160 / 63 213-079 24 66 85 13 8 x M 8<br />

160 / 100 213-080 22 104 120 11 16 x M 8<br />

1.4429 (AISI 316LN) 40 / 16 213-171 13 16 22 5.5 6 x M 4<br />

63 / 40 213-173 17.5 39 50 9 6 x M 6<br />

100 / 40 213-175 20 39 55 9 6 x M 6<br />

100 / 63 213-176 20 66 85 11 8 x M 8<br />

160 / 40 213-178 22 39 60 9 6 x M 6<br />

160 / 100 213-180 22 104 120 11 16 x M 8<br />

B9<br />

B9.31


Vacuum Fittings<br />

UHV CF Components<br />

Pipe Fittings<br />

Intermediate<br />

Piece<br />

DN ... CF Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-201 76 0.5 0.5 16<br />

40 213-202 126 1 1 37<br />

63 213-203 210 1 1 66<br />

100 213-204 270 1 1 104<br />

160 213-205 334 1.5 1.5 155<br />

Intermediate<br />

Piece, Insulated<br />

Surface<br />

DN ... CF Ordering No. A B C D E F Leakage*<br />

1.4301 (AISI 304 ) 40 213-212 70 1 1 25 30 34.5 44 mm<br />

Al 2 O 3 63 213-213 90 1 1 53 45 66 65 mm<br />

Bakeout temperature: 350 ¡C<br />

Transition insulator/flange: FeNi<br />

* 20 kV at 10 -4 mbar<br />

Reducer<br />

CF / CF<br />

DN ... CF Ordering No. A B C D<br />

1.4301 (AISI 304) 40 / 16 213-221 45 1 1 16<br />

63 / 40 213-223 75 1 1 37<br />

100 / 40 213-225 75 1 1 37<br />

100 / 63 213-226 95 1 1 66<br />

160 / 100 213-230 105 1.5 1.5 104<br />

Elbow 90°<br />

DN ... CF Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-301 38 0.5 0.5 15<br />

40 213-302 63 0.5 0.5 38<br />

63 213-303 105 1 1 66<br />

100 213-304 135 1 1 100<br />

160 213-305 167 1.5 1.5 150<br />

Tee DN ... CF Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-311 38 0.5 0.5 15<br />

40 213-312 63 0.5 0.5 38<br />

63 213-313 105 1 1 66<br />

100 213-314 135 1 1 100<br />

160 213-315 167 1.5 1.5 150<br />

B9.32


UHV CF Components<br />

Vacuum Fittings<br />

Pipe Fittings<br />

Cross DN ... CF Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-321 38 0.5 0.5 15<br />

40 213-322 63 0.5 0.5 38<br />

63 213-323 105 1 1 66<br />

100 213-324 135 1 1 100<br />

160 213-325 167 1.5 1.5 150<br />

Double<br />

Cross-Piece<br />

DN ... CF Ordering No. A B C D<br />

1.4301 (AISI 304) 40 213-332 63 0.5 0.5 38<br />

3 rotatable 63 213-333 105 1 1 66<br />

3 fix 100 213-334 135 1 1 100<br />

160 213-335 167 1.5 1.5 150<br />

Reducing<br />

Cross<br />

DN ... CF Ordering No. A B C D E F<br />

1.4301 (AISI 304) 100 213-342 135 1 1 67.5 106 84<br />

Bellows /Hose With Flanges, Compensator<br />

Compensator<br />

Angular<br />

Deviation<br />

DN...CF-F OrderingNo. A B C D E F Max.<br />

Flange 40 213-346 120 10 0 36.8 100 10 10¡<br />

1.4301 (AISI 304) 63 213-347 130 20 0 62 154 13 12¡<br />

Bellow 100 213-348 127 30 0 92 192 13 12¡<br />

1.4571 (AISI 316Ti)<br />

Pressure max. (absolute) 5 bar<br />

Bellow<br />

Deviation<br />

From Axis<br />

DN ... CF Ordering No. A B C D E F Max.<br />

Flange 16 213-351 76 1.5 1.5 15 22 16 21¡<br />

1.4301 (AISI 304) 40 213-352 126 2 2 40 55 36.8 7.5¡<br />

Bellow 63 213-353 139 2 2 62 80 66 37¡<br />

1.4571 (AISI 316Ti) 100 213-354 142 2 2 92 116 102.5 28¡<br />

160 213-355 250 3 3 154 187 153 16¡<br />

A = unstressed length<br />

Pressure max. (absolute) 5 bar<br />

B9<br />

B9.33


Vacuum Fittings<br />

UHV CF Components<br />

Bellows /Hose with Flanges, Compensator<br />

Flexible<br />

Metal Hose<br />

DN ... CF Ordering No. A B C D E F G<br />

Flange 16 213-361 250 23 16 15 22.5 70 50<br />

1.4301 (AISI 304) 16 213-362 500 23 16 15 22.5 70 50<br />

Bellow 16 213-363 750 23 16 15 22.5 70 50<br />

1.4571 (AISI 316Ti) 16 213-364 1000 23 16 15 22.5 70 50<br />

40 213-365 250 46 36.8 40.5 53 130 100<br />

40 213-366 500 46 36.8 40.5 53 130 100<br />

40 213-367 750 46 36.8 40.5 53 130 100<br />

40 213-368 1000 46 36.8 40.5 53 130 100<br />

F = radius for multiple bending<br />

G = radius for single bend<br />

Pressure max. (absolute) 5 bar<br />

Transition Pieces<br />

Adaptor CF-F / ISO-KF Ordering No. A B<br />

1.401 (AISI 304) 16 / 16 213-251 35 16<br />

16 / 25 213-252 35 16<br />

40 / 16 213-254 30 16<br />

40 / 25 213-255 30 26<br />

40 / 40 213-256 50 37<br />

63 / 40 213-259 35 41<br />

100 / 40 213-262 50 41<br />

Adaptor CF-F / ISO-K Ordering No. A B C D<br />

1.4301 (AISI 304) 63 / 63 213-271 90 1 1 66<br />

100 / 100 213-272 90 1 1 104<br />

160 / 160 213-273 90 1.5 1.5 153<br />

Glass Metal<br />

Connection<br />

DN ... Ordering No. A B C D E F<br />

1.4301 (AISI 304) 20 213-276 121 19.05 0.9 19.05 1.25 41<br />

Pyrex 36 213-277 121 38.1 1.65 38.1 2.3 39<br />

Glass Metal<br />

Connection<br />

with Flange<br />

DN ... CF-F Ordering No. A B C D<br />

1.4301 (AISI 304) 16 213-281 124 17.25 19.05 1.25<br />

Pyrex 40 213-282 124 34.8 38.1 2.3<br />

B9.34


UHV CF Components<br />

Vacuum Fittings<br />

Protective Lids<br />

Protective Lids DN ... CF Ordering No. A B C<br />

Polyethylene 16 213-441 36 34 9.5<br />

40 213-442 71.5 69.5 17.5<br />

63 213-443 115.5 113.5 22<br />

100 213-444 154 152 24.5<br />

160 213-445 205 202.5 27<br />

200 213-446 263 254 36<br />

250 213-447 315 306 36<br />

B9<br />

B9.35


Oil Diffusion Pumps<br />

Titanium, Sublimator, Catalyzer Trap<br />

B10


Oil Diffusion Pumps<br />

Contents<br />

Products and Accessories<br />

Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.3<br />

Integrated Baffle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.3<br />

Cold Cap or Baffle Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.5<br />

Pump Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.8<br />

Thermal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.8<br />

Flow Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.8<br />

Pump Fluid Replenishing Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.9<br />

Thermostatic Cut-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.9<br />

Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.10<br />

Water Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.10<br />

Combination Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.11<br />

Refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.12<br />

LN 2<br />

Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.13<br />

Automatic LN 2<br />

Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.13<br />

Individual Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.14<br />

Automatic LN 2<br />

Level Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.15<br />

Automatic LN 2<br />

Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.15<br />

Pumping System Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.16<br />

Pump Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.17<br />

Titanium Sublimator and Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.18<br />

Titanium Sublimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.18<br />

Specific Pumping Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.19<br />

Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.19<br />

Integrated Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.19<br />

Pumping Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.20<br />

LN 2<br />

Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.21<br />

Catalyzer Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.22<br />

B10.2


Diffusion Pumps<br />

Oil Diffusion Pumps<br />

Diffusion Pumps<br />

Integrated Baffle<br />

♦ Built-in water baffle<br />

♦ Suitable for mineral oils, silicone oils and pentaphenylether<br />

♦ High vacuum stability due to integrated booster stage<br />

♦ Pump unit and pumping system on request<br />

Technical Data<br />

Vacuum Connection<br />

DN 63 ISO-K DN 100 ISO-K DN 160 ISO-K DN 250 ISO-K<br />

Pumping speed 1) for air at 10 -4 mbar l/s 150 300 650 1750<br />

Type PDI063-W PDI100-W PDI160-W PDI250-W<br />

Ordering Information<br />

2) 3)<br />

230 V 260-022 260-032 260-042 260-052<br />

115 V 260-023 260-033 260-043 Ñ<br />

Fore vacuum, max. mbar 0.8 0.8 0.8 0.8<br />

Pump fluid charge, min. / max. cm 3 50 / 70 80 / 120 150 / 300 450 / 1000<br />

Power consumption W 400 650 1275 2400<br />

Heating / cooling time, typical min 10 / 10 12 / 10 15 / 15 17 / 60<br />

Recommended pumping speed<br />

for roughing pump at working<br />

pressure > 10 -4 / < 10 -4 mbar m 3 /h 4 / 4 8 / 4 16 / 8 60 / 30<br />

Housing stainless steel stainless steel stainless steel stainless steel<br />

Jet system aluminum aluminum aluminum aluminum<br />

Weight kg 4 8.5 14.5 30<br />

Spare parts<br />

Seal set BN 841 180-T BN 841 181-T BN 841 182-T BN 841 193-T<br />

Heating ring<br />

230 V B 5170 218 QG B 5170 028 QG B 5170 004 QG B 5170 038 QG<br />

+ B 5170 057 QG + B 5170 089 QG 2)<br />

115 V B 5170 217 QG B 5170 027 QG B 5170 003 QG Ñ<br />

+ B 5170 056 QG Ñ<br />

Accessories<br />

Thermal switch 216-058 216-058 216-058 216-058<br />

Cooling water monitor without fittings 216-059 216-060 216-060 B 4747 111 SE<br />

Orifice for flow monitor Ñ Ñ Ñ B 4747 308 SE<br />

1) Values measured according DIN 28427, gauge head calibrated with spinning rotor gauge.<br />

Experiments have shown that with other vacuum gauges and/or measuring methods<br />

(e.g. AVS) the values are up to 40% higher.<br />

2) Pump fluids to be ordered separately<br />

3) Seal on high vacuum side included in scope of delivery<br />

4) 230/208 V<br />

B10.3<br />

B10


Oil Diffusion Pumps<br />

Diffusion Pumps<br />

Minimum cooling<br />

water requirements<br />

A PDB040-G + PDB040-W<br />

B PDI063-W<br />

C PDI100-W<br />

D PDI160-W<br />

E PDI250-W<br />

The minimum inlet water pressure can be calculated:<br />

P required = 1 bar + ∆p DIF complete + ∆p supply line + ∆p return line<br />

Example:<br />

PDI100-W with 4 m each supply and return lines (1/2" hose)<br />

operated with cooling water of 20 ¡C.<br />

Min. water requirement = 50 l/h<br />

P required = 1 + 0.3 + 0.025 + 0.025 = 1.35 bar<br />

Power connection<br />

Water connection<br />

Pump fluid refilling port<br />

DN A B C D E F G H J<br />

PDI063-W DN 63 ISO-K 360 150 100 169 46 72 115 101 120<br />

PDI100-W DN 100 ISO-K 412 194 128 184 42 82 145 120 135<br />

PDI160-W DN 160 ISO-K 570 290 172 269 53 106 192 185 160<br />

PDI250-W DN 250 ISO-K 690 450 272 330 60 150 295 Ð 212<br />

Technical Data<br />

Vacuum Connection<br />

DN 40 ISO-KF<br />

DN 40 ISO-KF<br />

PDB040-G<br />

PDB040-W<br />

Cooling air water<br />

Pumping speed for air at 10 -4 mbar 1)<br />

Without baffle l/s 38 40<br />

With baffle l/s 22 22<br />

Built-in thermal protection switch Ñ yes<br />

Type PDB040-G PDB040-W<br />

Ordering<br />

Information 2)<br />

230 V 260-002 260-012<br />

115 V 260-003 260-013<br />

Vacuum stability mbar 0.3 0.3<br />

Pump fluid charge, min. / max. cm 3 10 / 15 10 / 15<br />

Heating / cooling time min 10 / 6 10 / 10<br />

Recommended pumping speed<br />

of the roughing pump m 3 /h 1.5 1.5<br />

Weight kg 3 1.5<br />

Spare parts<br />

Seal set BN 841 151-T BN 841 151-T<br />

Heating plate<br />

230 V 216-275 216-275<br />

115 V 216-277 216-277<br />

1) Measured with 66A or DC 704 according to DIN 28427<br />

2) Without pump fluid<br />

Power connection<br />

Water connection<br />

B10.4


Diffusion Pumps<br />

Oil Diffusion Pumps<br />

Cold Cap or Baffle Cap<br />

♦ Rugged design<br />

♦ Low ultimate pressure<br />

♦ Integrated cold cap reduces oil backstreaming<br />

♦ Low pump fluid consumption due to built-in fore vacuum baffle<br />

♦ Suitable for mineral oils, silicone oils or pentaphenylether<br />

(e.g. Santovac)<br />

PDA320-W PDA400-W PDA500-W *<br />

PDA630-W * + PDB630-W * PDA800-W + PDB800-W PDA999-W + PDB999-W<br />

* Without groove for retaining ring<br />

Power connection<br />

Water connection<br />

Viewport<br />

B10.5<br />

B10


Oil Diffusion Pumps<br />

Diffusion Pumps<br />

The natural aging process in the cooling water circuit (not including<br />

mineral deposits, algae deposits, etc.) is taken into account in the<br />

calculation of the minimum water requirements. We recommend<br />

operating the pumps with sufficient throughput so that the temperature<br />

of the water at the outlet does not exceed 30 ¡C. ∆p of the complete<br />

diffusion pump is the pressure drop across the pump, including the cold<br />

cap, internal connection lines and connection nipple, but not including the<br />

supply and return lines. The pressure can be calculated as follows:<br />

Required = 1 bar + ∆p DIF complete<br />

+ ∆p supply line<br />

+ ∆p return line<br />

Minimum cooling<br />

water requirements<br />

A PDA320-W<br />

B PDA400-W<br />

C PDA500-W<br />

D PDA630-W +<br />

PDB630-W<br />

E PDA800-W +<br />

PDB800-W<br />

Technical Data<br />

Vacuum Connection<br />

DN 320 ISO-K DN 400 ISO-K DN 500 ISO-K<br />

Pumping speed for air at 10 -4 mbar 1) l/s 3 500 5 000 7 500<br />

With cold cap PDA320-W PDA400-W PDA500-W<br />

With baffle cap Ñ Ñ Ñ<br />

Ordering Information 5)<br />

3 x 400 V Ñ Ñ Ñ<br />

3 x 400 V / 3 x 230 V 260-071 260-081 260-090<br />

Fore vacuum, max. mbar 0.5 0.5 0.5<br />

Pump fluid charge, min. / max. cm 3 1 200 / 1 800 2 000 / 3 000 3 000 / 5 000<br />

Power consumption kW 4.4 5.4 7.2<br />

Heating / cooling time min 17 / 50 28 / 50 25 / 80<br />

Recommended pumping speed for roughing pump 2)<br />

at working pressure 3)<br />

> 10 -4 mbar m 3 /h 120 240 250 Ð 500<br />

< 10 -4 mbar m 3 /h 60 120 120<br />

Weight kg 55 75 180<br />

Spare parts<br />

Seal set BN 841 071-T BN 841 070-T BN 841 076-T<br />

Heating plate<br />

3 x 400 V Ñ Ñ Ñ<br />

Ñ Ñ Ñ<br />

3 x 400 V / 3 x 230 V 216-280 3 x 216-282 3 x 216-284<br />

Accessories<br />

Pump fluid replenishing device 216-061 216-061 216-061<br />

Temperature switch 216-056 216-056 216-056<br />

Thermostatic cut-out 216-057 216-057 216-057<br />

Flow monitor B 4747 111 SE B 4747 111 SE B 4747 111 SE<br />

Orifice for flow monitor B 4747 308 SE B 4747 311 SE B 4747 311 SE<br />

1) Values measured according DIN 28427, gauge head calibrated with spinning rotor gauge.<br />

Experiments have shown that with other vacuum gauges and/or measuring methods (e.g. AVS) the values are up to 40% higher.<br />

2) Two-stage rotary vane vacuum pumps, or pump combinations of one or two-stage rotary vane vacuum pump and roots pumps, are used as roughing pumps.<br />

3) In continuous operation<br />

4) <strong>Inc</strong>l. baffle cap<br />

5) Seal on high and fore vacuum side included<br />

B10.6


Diffusion Pumps<br />

Oil Diffusion Pumps<br />

Minimum cooling water requirements<br />

PDA999-W + PDB999-W<br />

O upper circuit<br />

U lower circuit<br />

DN 630 ISO-K DN 800 ISO-F DN 1000 ISO-F<br />

15 000 13 000 4) 23 000 20 000 4) 40 000 34 000 4)<br />

PDA630-W Ñ PDA800-W Ñ PDA999-W Ñ<br />

Ñ PDB630-W Ñ PDB800-W Ñ PDB999-W<br />

Ñ Ñ 260-111 260-116 260-121 260-126<br />

260-101 260-106 Ñ Ñ Ñ Ñ<br />

0.5 0.5 0.4 0.4 0.4 0.4<br />

6 000 / 8 000 6 000 / 8 000 7 000 / 13 000 7 000 / 13 000 16 000 / 24 000 16 000 / 24 000<br />

10.5 10.5 17.4 17.4 25.2 25.2<br />

50 / 90 50 / 90 50 / 100 50 / 100 45 / 200 45 / 200<br />

240 Ð 1 000 240 Ð 1 000 500 Ð 1 000 500 Ð 1 000 1 000 Ð 2 000 1 000 Ð 2 000<br />

170 170 240 240 500 Ð 1 000 500 Ð 1 000<br />

250 260 480 480 700 721<br />

BN 841 077-T BN 841 077-T BN 841 236-T BN 841 236-T BN 841 237-T BN 841 237-T<br />

Ñ Ñ 1 x 216-290 1 x 216-290 7 x 216-290 7 x 216-290<br />

Ñ Ñ + 6 x 216-288 + 6 x 216-288 Ñ Ñ<br />

7 x 216-286 7 x 216-286 Ñ Ñ Ñ Ñ<br />

216-061 216-061 216-061 216-061 216-061 216-061<br />

216-056 216-056 216-056 216-056 216-056 216-056<br />

216-057 216-057 216-057 216-057 216-057 216-057<br />

B 4747 111 SE B 4747 111 SE B 4747 111 SE B 4747 111 SE B 4747 111 SE B 4747 111 SE<br />

B 4747 311 SE B 4747 311 SE B 4747 326 SE B 4747 326 SE B 4747 326 SE B 4747 326 SE<br />

B10.7<br />

B10


Oil Diffusion Pumps<br />

Pump Accessories<br />

Pump Accessories<br />

Thermal Switch<br />

♦ For interlocking or controlling the pumping system peripheral equipment<br />

♦ The thermal relay closes when the diffusion pump is ready for operation<br />

Technical Data<br />

PDI063-250-W<br />

PDA320-999-W PDB800-999-W<br />

Adjustment range ¡C Ñ 45 Ð 180 ±5<br />

Switching difference ¡C Ñ 15<br />

Switching point ¡C 70 Ñ<br />

Ordering Information<br />

216-058 216-056<br />

Power V / A 250 / 16 250 / 10<br />

Contact Closes at rising temperature Closes at rising temperature<br />

Flow Monitor<br />

♦ For monitoring the cooling water flow<br />

♦ Flow monitors are installed at the outlet of the cooling water circuit of<br />

the diffusion pump<br />

Technical Data<br />

Connection<br />

G 3/8“ G 1/2“<br />

Closing rate, min. / max. l/min 2.2 / 2.9 Depending on the orifice<br />

Ordering Information<br />

B 4747 434 SS<br />

B 4747 111 SE<br />

Switching<br />

Voltage, V AC / V DC 230 / 30 250 / 30<br />

Current, V AC / V DC A 1 / 1 10 / 5<br />

Consumption, V AC / V DC VA / W 26 / 20 Ñ<br />

Pressure (absolute) bar 25 16<br />

Weight kg 0.8 3.1<br />

Orifice<br />

4 Ð 08 l/min Ñ B 4747 308 SE<br />

8 Ð 16 l/min Ñ B 4747 311 SE<br />

16 Ð 32 l/min Ñ B 4747 326 SE<br />

B10.8


Pump Accessories<br />

Oil Diffusion Pumps<br />

Pump Fluid Replenishing Device<br />

♦ For replenishing pump fluid in processes with high gas throughput<br />

♦ Refilling is possible while pump is running<br />

♦ Visual level control on viewport<br />

Ordering Information 216-061<br />

Thermostatic Cut-Out<br />

♦ Protects DIF from overheating<br />

♦ Manual resetting<br />

Technical Data<br />

Cut-off temperature 190 ¡C<br />

Ordering Information 216-057<br />

Current A 10<br />

Contact<br />

Opens at rising temperature<br />

Mounting 2 x M 4<br />

Weight g 225<br />

B10<br />

B10.9


Oil Diffusion Pumps<br />

Baffle<br />

Baffle<br />

Water Baffle<br />

Technical Data<br />

Vacuum Connection<br />

DN 320 ISO-K DN 400 ISO-K DN 500 ISO-K DN 630 ISO-K DN 800 ISO-F DN 1000 ISO-F<br />

Conductance for molecular flow l/s 4 300 7 000 9 000 16 000 24 500 42 500<br />

Type PBW320-S PBW400-S PBW500-S PBW630-S PBW800-S PBW999-S<br />

Ordering Information 260-260 260-270 260-280 260-290 260-300 260-310<br />

Cooling water consumption 1) l/h 20 25 32 42 52 65<br />

Weight kg 15.7 21.8 55 60 152 205<br />

1) These values are valid for a 3 ¡C increase in cooling<br />

water temperature. In the presence of heat radiation<br />

from the high vacuum side, the values increase by a<br />

factor of up to 5.<br />

Water connection<br />

Baffle DN A B<br />

PBW320-S DN 320 ISO-K 460 220<br />

PBW400-S DN 400 ISO-K 546 245<br />

Baffle DN A B<br />

PBW500-S* DN 500 ISO-K 688 260<br />

PBW630-S* DN 630 ISO-K 840 300<br />

PBW800-S DN 800 ISO-F 1016 340<br />

PBW999-S DN 1000 ISO-F 1212 340<br />

* Without groove for retaining ring<br />

B10.10


Baffle<br />

Oil Diffusion Pumps<br />

Combination Baffle<br />

Technical Data<br />

Vacuum Connection<br />

DN 320 ISO-K DN 400 ISO-K DN 500 ISO-K DN 630 ISO-K DN 800 ISO-F DN 1000 ISO-F<br />

Pumping speed for water vapor with LN 2 cooling l/s 11 000 17 500 24 000 47 000 71 000 110 000<br />

Conductance 2) for molecular flow l/s 3 500 5 500 6 500 12 500 16 500 33 000<br />

Type PBC320-X PBC400-X PBC500-X PBC630-X PBC800-X PBC999-X<br />

Refrigerator<br />

Ordering Information 260-265 260-275 260-285 260-295 260-305 260-315<br />

Refrigerant charge (R134a) g 95 120 140 250 300 380<br />

Cooling time to +10 ¡C / ultimate temp. min 2 / 15 3 / 18 5 / 20 7 / 25 8 / 30 10 / 40<br />

Attainable ultimate temperature 3) ¡C -17 Ð -20 -13 Ð -17 -12 Ð -14 -8 Ð -10 -4 Ð -6 +1 Ð +4<br />

Bakeout temperature with R134a ¡C 90 90 90 90 90 90<br />

LN 2 consumption<br />

Cooling to -180 ¡C kg 3 4.5 6 8 12 25<br />

Continuous operation kg/h 1.6 2.4 3.6 5.7 7.2 11<br />

Weight kg 21 26.5 98 117 225 300<br />

Accessories<br />

Refrigerator 260-420 260-420 260-420 260-420 260-420 260-420<br />

2) Measured acc. to PNEUROP<br />

3) Without additional heat radiation from external sources<br />

Water connection<br />

LN 2 connection<br />

Refrigerant connection<br />

Cooling connection (also H 2 O)<br />

Connection for temperature sensor<br />

Baffle DN A B<br />

PBC320-X DN 320 ISO-K 460 220<br />

PBC400-X DN 400 ISO-K 546 245<br />

Baffle DN A B<br />

PBC500-X* DN 500 ISO-K 688 260<br />

PBC630-X* DN 630 ISO-K 840 300<br />

PBC800-X DN 800 ISO-F 1016 340<br />

PBC999-X DN 1000 ISO-F 1212 340<br />

* Without groove for retaining ring<br />

B10<br />

B10.11


Oil Diffusion Pumps<br />

Refrigerator<br />

Refrigerator<br />

♦ For baffles with a nominal width of DN 320 to DN 1000<br />

♦ Ultimate baffle temperatures of -25 ¡C to +5 ¡C are achieved, depending<br />

on the size<br />

Refrigerant<br />

R134a<br />

Refrigeration capacity at<br />

+15 ¡C W 385<br />

-10 ¡C W 140<br />

Type<br />

Technical Data<br />

PCF145-Z<br />

Ordering Information 260-420<br />

Power requirements<br />

Voltage V 240<br />

Frequency Hz 50/60<br />

Power consumption W 145<br />

Motor starting current A 8<br />

Cooling water<br />

Consumption l/h 3 Ð 8<br />

Pressure (overpressure) bar 11<br />

Noise level dB(A) 39<br />

Connections<br />

Refrigerant G 3/8"<br />

Water ¿14<br />

Weight kg 15<br />

B10.12


LN 2 Supply<br />

Oil Diffusion Pumps<br />

LN 2 Supply<br />

Automatic LN 2 Supply<br />

Technical Data<br />

With compressed air compressed air central supply central supply<br />

(Dewar vessel)<br />

(Dewar vessel)<br />

For baffle PBC320-400-X Ñ PBC320-400-X Ñ<br />

Ñ PBC500-999-X Ñ PBC500-999-X<br />

Ordering Information 216-062 216-063 216-064 216-065<br />

A PCB100-A, LN 2 filling device 1) , 220 V / 50 Hz ● ● Ñ Ñ<br />

C PCF200-Z, LN 2 control module ● ● ● ●<br />

D LN 2 sensor<br />

PCF190-Z ● Ñ ● Ñ<br />

PCF220-Z Ñ ● Ñ ●<br />

G Solenoid valve for LN 2 , 24 V, 50/60 Hz,<br />

with fitting for pipe diameter 8/10 ● ● ● ●<br />

H LN 2 line, diameter 8/10 with insulating hose, 1.8 m ● ● ● ●<br />

J Dewar vessel Ñ Ñ Ñ Ñ<br />

1) DN 50 ISO-KF clamping ring and<br />

centering ring to be ordered separately<br />

Water connection<br />

Compressed air connection<br />

B10.13<br />

B10


Oil Diffusion Pumps<br />

LN 2 Supply<br />

Individual Components<br />

♦ For feeding LN 2 to the point of use<br />

♦ The LN 2 admission is regulated by means of a pressure reducing valve<br />

Technical Data<br />

LN 2 filling Automatically Manually<br />

Type PCB100-A PCB100-H<br />

Ordering Information<br />

260-355<br />

230 V / 50 Hz 260-350 Ñ<br />

115 V / 60 Hz 260-351 Ñ<br />

24 V / 50 Hz 260-352 Ñ<br />

Air pressure in the supply line 1) bar 1 / 8 1 / 8<br />

Adjustable pressure in Dewar 1) bar 0 Ð 1 0 Ð 1<br />

Bursting pressure of the rupture disc 1) bar 1.7 1.7<br />

LN 2 throughput l/h 0 Ð 300 0 Ð 300<br />

Power consumption W 8 Ñ<br />

Weight kg 1.6 1.6<br />

1) Overpressure<br />

PCB100-A<br />

PCB100-H<br />

B10.14


LN 2 Supply<br />

Oil Diffusion Pumps<br />

Automatic LN 2 Level Control System<br />

♦ Switching function for controlling a combination baffle<br />

♦ One- or two- point level control operation<br />

♦ Alarm in case of sensor or cable failure<br />

♦ Sensor especially reliable due to patented sensor principle<br />

♦ PTC resistor for emergency cooling<br />

♦ Customized tailored sensors possible<br />

Technical Data<br />

For Baffle<br />

— PBC320-400-X PBC500-999-X<br />

Type PCF200-Z PCF190-Z PCF220-Z<br />

Ordering Information<br />

Control module 260-410 Ñ Ñ<br />

Sensor Ñ 260-412 260-413<br />

Control module Ð Voltage, selectable 24 V AC or 24 V DC Ñ Ñ<br />

Current consumption with closed valve mA 100 Ñ Ñ<br />

Contact rating A at 48 V 2 Ð 4 Ñ Ñ<br />

DIN standard housing EN 50022-35 Ñ Ñ<br />

For mounting rails EN 500035-G32 Ñ Ñ<br />

Operating temperature ¡C Ñ -196 Ð +50 -196 Ð +50<br />

Automatic LN 2 Level Valve<br />

♦ For controlling a constant LN 2 level in reservoir cold trap<br />

♦ LN 2 flow control on Meissner or port traps<br />

♦ Automatic vent valve in large, central LN 2 supply system<br />

♦ No power supply required<br />

Technical Data<br />

Type<br />

PBF101-Z<br />

Ordering Information 260-360<br />

Flow rate l/h 180<br />

Pressure indication on the pressure<br />

gauge with - Warm probe kp/cm 2 4<br />

- Cold probe (vacuum) kp/cm 2 0<br />

Mounting position (pressure gauge on top)<br />

vertical<br />

Weight g 350<br />

LN 2 connection<br />

B10.15<br />

B10


Oil Diffusion Pumps<br />

Pumping System Controller<br />

Pumping System Controller<br />

♦ Remote control and monitoring via digital inputs and outputs<br />

♦ Communication with standard phrases<br />

♦ Switching functions programmable over the whole range<br />

♦ Error indication, time and reason stated<br />

Pressure display: The main display indicates the pressure relevant in the<br />

actual operating mode. The secondary display indicates the pressure of one<br />

of the vacuum gauges selected at will.<br />

Programmable parameters: Upper and lower switching point of all four<br />

vacuum gauges as well as the system times, e.g. maximum roughing time,<br />

heat-up and cool down time of the diffusion pump.<br />

Front and mimic panel can be mounted up to 15 m from the unit.<br />

Software and mimic panel according to customer specifications possible.<br />

Technical Data<br />

Pressure range mbar 2 á 10 -9 Ð 1000<br />

Type<br />

PCA600-Z<br />

Ordering Information 1)<br />

Pumping system controller<br />

1) The exact configuration of the PCA600-Z depends on the<br />

pumping unit and has to be defined.<br />

2) Pumping systems over 7 kW are controlled by the PCA600-Z<br />

with external relays for motors and diffusion pump heater.<br />

3) Other voltages on request<br />

on request<br />

Mimic display for two valves 260-401<br />

Input<br />

Analog<br />

4 compact gauges<br />

Digital 16<br />

Interface<br />

Integrated<br />

RS 232C<br />

Optional RS 485<br />

Output<br />

Analog V 4 x 0 Ð 10<br />

Digital V DC / A 16 x 24 / 1<br />

Power unit, integrated kW 2) 7<br />

Supply<br />

Voltage V / Hz 3) 230 / 50<br />

Consumption kVA 8<br />

Weight kg 13.6<br />

B10.16


Pump Fluids<br />

Oil Diffusion Pumps<br />

Pump Fluids<br />

Typical Applications:<br />

♦ Vacuum metallurgy<br />

♦ Vacuum tube industry<br />

♦ Electron beam welding<br />

♦ Vacuum chemistry<br />

Attainable ultimate pressure: The ultimate pressures indicated in the table<br />

can be attained with correct conditioning of the high vacuum pumping<br />

system. They refer to blanked off groups of pumps with an appropriate<br />

pumping fluid/baffle combination. The ultimate pressure values shown may<br />

be decreased if the gas sources are further reduced.<br />

Technical Data Mineral oil Silicon oil Silicon oil Pentaphenylether<br />

Vapor pressure at 20 ¡C mbar 4 á 10 -8 2 á 10 -8 4 á 10 -10 1 á 10 -10<br />

Chemical resistance good better better very good<br />

Oxidation resistance good better better very good<br />

Thermal resistance good better better very good<br />

Type 66 A DC 704 AN 175 Santovac 5<br />

Ordering Information<br />

500 cm 3 260-390 260-387 260-394 B 0480 559<br />

2000 cm 3 260-391 260-388 260-395 Ñ<br />

5000 cm 3 260-392 260-389 260-396 Ñ<br />

Viscosity at<br />

20 ¡C mm 2 /s 25 Ñ Ñ Ñ<br />

25 ¡C mm 2 /s Ñ 39 175 1000<br />

70 ¡C mm 2 /s Ñ Ñ Ñ 12<br />

100 ¡C mm 2 /s Ñ Ñ Ñ 12<br />

Preferred pressure range mbar 5 á 10 -7 Ð 10 -3 10 -7 Ð 10 -3 10 -8 Ð 10 -5 10 -7 Ð 10 -3<br />

Ultimate pressure with<br />

LN 2 cooling mbar < 6 á 10 -9 < 6 á 10 -9 < 6 á 10 -9 < 6 á 10 -9<br />

Machine cooling -20 ¡C mbar < 6 á 10 -8 < 3 á 10 -8 < 3 á 10 -8 < 3 á 10 -8<br />

Water cooling 20 ¡C mbar < 4 á 10 -7 < 6 á 10 -8 < 3 á 10 -8 < 3 á 10 -8<br />

Air cooling 25 ¡C mbar < 1 á 10 -6 < 5 á 10 -7 < 2 á 10 -7 < 2 á 10 -7<br />

B10<br />

B10.17


Oil Diffusion Pumps<br />

Titanium Sublimator and Controller<br />

Titanium Sublimator and Controller<br />

♦ Base pressure in the 10 -12 mbar range<br />

♦ High pumping speed for chemically active gases<br />

When switching on the filament a ramp integrator is activated. This feature<br />

increases the lifetime of the filament and prevents an undesirable<br />

pressure rise. The current rise time is 30 s.<br />

For interval pumping a timer is available as an option.<br />

Titanium Sublimator<br />

Sublimation filaments 3<br />

Titanium sublimator<br />

Ti-Mo<br />

Type<br />

Technical Data<br />

Connection Flange<br />

DN 40 CF-F<br />

PSU040-T<br />

Ordering Information 260-430<br />

Usable titanium quantity g 3 x 1.2<br />

Sublimation rate, max. g/h 0.2<br />

Operating data<br />

Voltage V 3 Ð 6<br />

Current A 30 Ð 50<br />

Connected load, max. kVA 0.3<br />

Bakeout temperature, max. ¡C 400<br />

Weight kg 0.6<br />

B10.18


Titanium Sublimator and Controller<br />

Oil Diffusion Pumps<br />

Specific Pumping Speed<br />

(Approximate value of a freshly coated surface < 10 -6 mbar) In UHV<br />

systems titanium sublimation pumps are used as supplementary pumps<br />

for gases which react chemically with titanium.<br />

Pumping body<br />

Titanium sublimator<br />

Catalyzer trap<br />

Technical Data<br />

Gas Type<br />

H2 N2 O2 CO CO2 H2O<br />

Getter layer temperature of 20 ¡C l/s cm 3 3 5 9 9 8 3<br />

195 ¡C l/s cm 3 9 9 11 11 9 14<br />

Controller<br />

Technical Data<br />

Heating voltage V 0 Ð 6<br />

Heating current, max. A 50<br />

Run-up time s 30<br />

Type<br />

PCU300-T<br />

Ordering Information<br />

Controller<br />

230 V 260-365<br />

115 V 260-366<br />

Cable PSU Ð PCU (2 pcs. required)<br />

02 m B 4564 491 AD<br />

05 m B 4564 491 AC<br />

12 m B 4564 491 AF<br />

Voltage V 115/230<br />

Frequency Hz 50 Ð 60<br />

Power consumption VA 0 Ð 350<br />

Protection<br />

IP23<br />

Weight kg 16.5<br />

Integrated Timer<br />

Option<br />

Technical Data<br />

Time ranges 7<br />

Programmable<br />

0.05 s Ð 10 h<br />

Ordering Information<br />

B 4779 251 GM<br />

Weight kg 0.15<br />

B10.19<br />

B10


Oil Diffusion Pumps<br />

Pumping Body<br />

Pumping Body<br />

♦ Additional pumping speed for turbo or ion getter pumping units<br />

♦ Effective water vapor condenser<br />

Technical Data<br />

Connection Flange<br />

Vacuum chamber DN 160 CF-F DN 160 CF-F<br />

High vacuum pump DN 100 CF-F DN 160 CF-F<br />

Titanium sublimator DN 40 CF-F DN 40 CF-F<br />

Type PSU100-T PSU160-T<br />

Ordering Information 260-440 260-445<br />

Conductance l/s 500 600<br />

Mounting orientation any any<br />

Pumping speed on vacuum chamber for<br />

H 2 O vapor (LN 2 cooling) l/s 1 500 1 500<br />

N 2 /H 2 (titanium sublimation, LN 2 cooling) l/s 1 300/3 600 1 300/3 600<br />

Bakeout temperature ¡C 400 400<br />

Consumption of liquid nitrogen for initial<br />

charge at room temperature, approx. kg 2 2<br />

Per hour of continuous cooling, approx. kg 1.4 1.4<br />

Cooling time from room temperature<br />

to 77K at o.4 bar min 8 8<br />

Materials<br />

Housing, flanges stainless steel stainless steel<br />

Getter surfaces copper copper<br />

Weight kg 14 15<br />

B10.20


Pumping Body<br />

Oil Diffusion Pumps<br />

LN 2 Supply System<br />

♦ Current-less automatic LN 2 supply<br />

♦ Maintenance liquid level constant with phase separator<br />

Ordering Information<br />

LN 2 Filling Device<br />

PCB100-H<br />

LN 2 Control Valve<br />

With Phase Separator PSU101-Z<br />

260-355 260-361<br />

Compressed air in the supply line,<br />

overpressure, min. bar 1 1<br />

Operating pressure,<br />

adjustable/recommended bar 0.1 - 1 0.4<br />

Sensor length m 2 2<br />

Weight PCB + PSU kg 2.3<br />

PSU101-Z<br />

Phase separator<br />

LN 2 connection<br />

B10.21<br />

B10


Oil Diffusion Pumps<br />

Catalyzer Trap<br />

Catalyzer Trap<br />

♦ Eliminates hydrocarbon backstreaming from rotary vane pumps<br />

♦ Catalytic combustion technology reduces hydrocarbon levels by a factor<br />

of at least 1000<br />

♦ Continuous maintenance-free operation Ñ costs less to operate than a<br />

zeolite trap<br />

♦ No regeneration required due to self-regeneration during venting and<br />

pump down<br />

♦ Over two years of operation with one filling<br />

Eliminate back streaming hydrocarbons in your vacuum system with the<br />

catalyzer traps. Just place the trap between your roughing pump and the<br />

vacuum chamber or the high vacuum pump.<br />

Potentially damaging and contaminating oil vapors are eliminated by<br />

catalytic combustion into the gases CO 2<br />

and H 2<br />

O which are harmlessly<br />

pumped down.<br />

The catalyzer operates at elevated temperatures of approx. 250 ¡C and<br />

automatically regenerates itself with the oxygen in the air each time the<br />

vacuum system is vented and pumped down.<br />

The traps do not adsorb gases so they have a very short uptime, unlike<br />

zeolite traps which require frequent, time consuming regeneration.<br />

The catalyzer trap can not to be used for synthetic oils.<br />

After about 12 months of use, the cost of ownership for<br />

a catalyzer trap is less than for a zeolite trap.<br />

B10.22


Catalyzer Trap<br />

Oil Diffusion Pumps<br />

Technical Data<br />

Connection Flange<br />

DN 25 ISO-KF<br />

DN 40 ISO-KF<br />

Cooling Ñ water<br />

Type PTR025-U PTR040-U<br />

Ordering Information<br />

100 V 260-373 Ñ<br />

110/115 V 260-372 260-382<br />

230/240 V 260-370 260-380<br />

208 V 260-371 260-381<br />

1 catalyzer filling 216-106 216-107<br />

Mounting orientation<br />

Normal operation any any<br />

With water cooling A Ñ vertical<br />

Conductance at 1 á 10 -2 / 1 mbar l/s 3 / 9 9 / 45<br />

Power consumption W 25 50<br />

Lifetime of one filling, normal operation years 2 2<br />

Cooling water consumption, approx. l/h Ñ 5<br />

Weight incl. catalyzer filling kg 1.8 3.6<br />

Power connection<br />

Water connection<br />

B10<br />

B10.23


Product Index<br />

Instrumentation Catalog 2000 - 2001<br />

A<br />

Accessories for UL200 dry and Modul 200 . . . . . . . . . . . . . . . . . . . . B5.36<br />

Accessories for UL500 and UL500 dry . . . . . . . . . . . . . . . . . . . . . . . B5.35<br />

Accessories, General for Helium Leak Detectors . . . . . . . . . . . . . . . . B5.37<br />

Angle Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.3<br />

Applications and Accessories<br />

Gas Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.2<br />

Leak Detectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.3<br />

Thin Film Deposition Controllers and Monitors . . . . . . . . . . . . . B4.2<br />

B<br />

Baffle Cap or Cold Cap, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . B10.5<br />

Baffle, Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.11<br />

Baffle, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.10<br />

Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.34<br />

Bayard-Alpert Pirani Gauge, BPG400 . . . . . . . . . . . . . . . . . . . . . . . . B6.12<br />

Binary Gas Composition Controller, Composer . . . . . . . . . . . . . . . . . <strong>B2</strong>.28<br />

Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.16<br />

C<br />

Cables, Vacuum Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.24<br />

Calibrated Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.30<br />

Calibration Service, Vacuum Gauges. . . . . . . . . . . . . . . . . . . . . . . . . B6.28<br />

Capacitance Diaphragm Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.6<br />

CART 200, Mobile Leak Detection System . . . . . . . . . . . . . . . . . . . . B5.14<br />

Catalyzer Trap, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.22<br />

Coaxial Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.16<br />

Cold Cap or Baffle Cap, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . B10.5<br />

Components<br />

ISO-F - Fixed Flange Components . . . . . . . . . . . . . . . . . . . . . B9.24<br />

ISO-K - Clamp Flange Components . . . . . . . . . . . . . . . . . . . . B9.16<br />

ISO-KF - Small Flange Components. . . . . . . . . . . . . . . . . . . . . B9.4<br />

UHV - CF Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.26<br />

Composer Gas Composition Controller . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.28<br />

Connection Components for Leak Testing Instruments. . . . . . . . . . . . B5.38<br />

Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.25<br />

Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.26<br />

CONTURA Z Helium Leak Detector. . . . . . . . . . . . . . . . . . . . . . . . . . B5.28<br />

Crystals, Quartz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.17<br />

CrystalSix Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.13<br />

D<br />

Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.3<br />

E<br />

Ecotec II Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.24<br />

EIES Sensor and Feedthrough Packages, Rigid or Fiber Optics . . . . B4.21<br />

Electrical Feedthroughs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.11<br />

F<br />

FabGuard Sensor Integration and Analysis System . . . . . . . . . . . . . . . B1.3<br />

FabStar Gas Analysis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.26<br />

Feedthroughs<br />

Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.16<br />

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.11<br />

High Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.15<br />

Liquid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.18<br />

Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.3<br />

Flow Monitor, Pump Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.8<br />

G<br />

Gas Analyzers<br />

FabStar Gas Analysis System . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.26<br />

Transpector 2 Gas Analysis System . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.4<br />

Transpector 2 Gas Analysis System Upgrade Package. . . . . . <strong>B2</strong>.12<br />

Transpector XPR2 Gas Analysis System . . . . . . . . . . . . . . . . <strong>B2</strong>.14<br />

Transpector CIS2 Gas Analysis System . . . . . . . . . . . . . . . . . <strong>B2</strong>.20<br />

Gas Composition Controller, Composer. . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.28<br />

Gas Dosing Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.24<br />

Gas Dosing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.21<br />

Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.20<br />

Gauge Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.24<br />

H<br />

Helium Leak Detector Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . B5.37<br />

Helium Leak Detector Connection Components. . . . . . . . . . . . . . . . . B5.38<br />

Helium Leak Detector<br />

CONTURA Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.28<br />

LDS1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.16<br />

Modul 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.12<br />

ULTRATEST UL200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.10<br />

ULTRATEST UL200 dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.11<br />

ULTRATEST UL500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.18<br />

ULTRATEST UL500 dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.20<br />

Helium Sample Probes, Sniffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.34<br />

Helium Sniffer Leak Detector, Protec . . . . . . . . . . . . . . . . . . . . . . . . . B5.22<br />

High Current Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.15<br />

HLD4000A Leak Detector for Refrigerant 134a and Others . . . . . . . . B5.26<br />

I<br />

IC/5 Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . . . . . . . B4.8<br />

Inline Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.3<br />

Integrated Baffle, Diffusion Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . B10.3<br />

Interface Module, VCA200-Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.28<br />

IPC400 Pumping Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.37<br />

ISO-F - Fixed Flange Components . . . . . . . . . . . . . . . . . . . . . . . . . . B9.24<br />

ISO-K - Clamp Flange Components . . . . . . . . . . . . . . . . . . . . . . . . . B9.16<br />

ISO-KF - Small Flange Components . . . . . . . . . . . . . . . . . . . . . . . . . . B9.4<br />

D<br />

D.1


Instrumentation Catalog 2000 - 2001<br />

Product Index<br />

L<br />

LDS1000 Modular Leak Detection System. . . . . . . . . . . . . . . . . . . . . B5.16<br />

Leak Detectors<br />

Helium Leak Detector, LDS1000. . . . . . . . . . . . . . . . . . . . . . . B5.16<br />

Helium Leak Detector, Modul 200. . . . . . . . . . . . . . . . . . . . . . B5.12<br />

Helium Leak Detector, ULTRATEST UL200 . . . . . . . . . . . . . . B5.10<br />

Helium Leak Detector, ULTRATEST UL200 dry. . . . . . . . . . . . B5.11<br />

Helium Leak Detector, ULTRATEST UL500 . . . . . . . . . . . . . . B5.18<br />

Helium Leak Detector, ULTRATEST UL500 dry. . . . . . . . . . . . B5.20<br />

Modular Leak Detection System, LDS1000 . . . . . . . . . . . . . . B5.16<br />

Refrigerant Leak Detector, HLD4000A . . . . . . . . . . . . . . . . . . B5.26<br />

Sniffer Leak Detector, Ecotec II . . . . . . . . . . . . . . . . . . . . . . . B5.24<br />

LES1200 Thin Film Metrology Sensor System. . . . . . . . . . . . . . . . . . . B3.3<br />

Linear Motion Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.6<br />

Liquid Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.18<br />

LN2 Supply, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.13<br />

Lubricants and Sealing Materials, Vacuum Feedthroughs . . . . . . . . . B7.20<br />

M<br />

Mass Spectrometers, Transpector 2 . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.4<br />

Metal-Ceramic Connections, Vacuum Feedthroughs . . . . . . . . . . . . . B7.17<br />

Mobile Helium Leak Detector, Modul 200. . . . . . . . . . . . . . . . . . . . . . B5.12<br />

Modul 200 Helium Leak Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.12<br />

Modular Leak Detection System, LDS1000 . . . . . . . . . . . . . . . . . . . . B5.16<br />

N<br />

Narrowband Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.23<br />

O<br />

OES1200 Optical Emission Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . B3.7<br />

Optical Emission Sensor, OES1200 . . . . . . . . . . . . . . . . . . . . . . . . . . B3.7<br />

Oscillators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.12<br />

P<br />

Penning Gauge, PEG100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.22<br />

Photoresist Detector, Preclude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.17<br />

Pirani Gauge, Bayard-Alpert, BPG-400 . . . . . . . . . . . . . . . . . . . . . . . B6.12<br />

Pirani Standard Gauge, PSG400, PSG400-S, PSG100-S,<br />

PSG101-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.15<br />

Plasma Process Monitor, PPM422. . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.27<br />

Portable, Dry Helium Leak Detector, UL200 dry . . . . . . . . . . . . . . . . . B5.11<br />

Portable, Dry Helium Leak Detector, UL500 dry. . . . . . . . . . . . . . . . . B5.20<br />

PPM422 Plasma Process Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.27<br />

Preclude Photoresist Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.17<br />

Pressure Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.36<br />

Pressure Range, Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.3<br />

Protec Helium Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . B5.22<br />

Pump Accessories, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . B10.8<br />

Pump Fluid Replenishing Device, Pump Accessories. . . . . . . . . . . . . B10.9<br />

Pump Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.17<br />

Pumping Body, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.20<br />

Pumping Packages, IPC400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.37<br />

Pumping System Controller, Diffusion Pumps . . . . . . . . . . . . . . . . . B10.16<br />

Q<br />

Quartz Crystals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.17<br />

R<br />

Refrigerant Leak Detectors<br />

Ecotec II Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . B5.24<br />

HLD4000A Refrigerant Leak Detector. . . . . . . . . . . . . . . . . . . B5.26<br />

Refrigerator, Diffusion Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10.12<br />

Residual Gas Analyzers (RGA)<br />

Transpector 2 Gas Analysis System . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.4<br />

Transpector 2 Gas Analysis System Upgrade Package. . . . . . <strong>B2</strong>.12<br />

Transpector XPR2 Gas Analysis System . . . . . . . . . . . . . . . . <strong>B2</strong>.14<br />

Transpector CIS2 Gas Analysis System . . . . . . . . . . . . . . . . . <strong>B2</strong>.20<br />

Rotary Feedthroughs, ISO-KF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.3<br />

Rotary Feedthroughs, CF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.4<br />

Rotary/Linear Motion Feedthroughs. . . . . . . . . . . . . . . . . . . . . . . . . . . B7.5<br />

S<br />

Safety Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.31<br />

Sealing Material, Vacuum Feedthroughs . . . . . . . . . . . . . . . . . . . . . . B7.21<br />

Sealing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.33<br />

Seals, Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.3<br />

Sensor Integration and Analysis System, FabGuard . . . . . . . . . . . . . . B1.3<br />

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4.13<br />

Sentinel III Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . B4.18<br />

Sky Capacitance Diaphragm Gauge, CDG025, CDG045,<br />

CDG045-SD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.6<br />

Sniffer Leak Detectors<br />

Ecotec II Sniffer Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . B5.24<br />

HLD4000A Refrigerant Leak Detector. . . . . . . . . . . . . . . . . . . B5.26<br />

Sniffer Probes, Helium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5.34<br />

Software, TranspectorWare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.10<br />

Software, TWare32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.31<br />

Stainless Steel, Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.3<br />

Stationary Helium Leak Detector<br />

ULTRATEST UL500 Helium Leak Detector . . . . . . . . . . . . . . . B5.18<br />

ULTRATEST UL500 dry Helium Leak Detector . . . . . . . . . . . . B5.20<br />

T<br />

Thermal Switch, Pump Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . B10.8<br />

Thin Film Deposition Controller<br />

IC/5 Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . . B4.8<br />

Sentinel III Thin Film Deposition Controller . . . . . . . . . . . . . . . B4.18<br />

XTC/2 and XTC/C Thin Film Deposition Controllers . . . . . . . . . B4.4<br />

Thin Film Deposition Monitor XTM/2 . . . . . . . . . . . . . . . . . . . . . . . . . . B4.6<br />

Thin Film Metrology Sensor System, LES1200 . . . . . . . . . . . . . . . . . . B3.3<br />

Thermostatic Cut-Out, Pump Accessories . . . . . . . . . . . . . . . . . . . . . B10.9<br />

Thread Lubricant, Vacuum Feedthroughs . . . . . . . . . . . . . . . . . . . . . B7.20<br />

Titanium Sublimator and Controller . . . . . . . . . . . . . . . . . . . . . . . . . B10.18<br />

Transpector 2 Gas Analysis System . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.4<br />

Transpector 2 Gas Analysis System Upgrade Package . . . . . . . . . . . <strong>B2</strong>.12<br />

Transpector XPR2 Gas Analysis System . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.14<br />

Transpector CIS2 Gas Analysis System. . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.20<br />

TranspectorWare Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.10<br />

TWare32 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>B2</strong>.31<br />

D.2


Product Index<br />

Instrumentation Catalog 2000 - 2001<br />

U<br />

UHV - CF Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9.26<br />

ULTRATEST UL200 Helium Leak Detector . . . . . . . . . . . . . . . . . . . . B5.10<br />

ULTRATEST UL200 dry Helium Leak Detector . . . . . . . . . . . . . . . . . B5.11<br />

ULTRATEST UL500 Helium Leak Detector . . . . . . . . . . . . . . . . . . . . B5.18<br />

ULTRATEST UL500 dry Helium Leak Detector . . . . . . . . . . . . . . . . . B5.20<br />

Upgrade Package for Transpector 2 Gas Analysis System. . . . . . . . . <strong>B2</strong>.12<br />

V<br />

Vacuum Ball Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.19<br />

Vacuum Gauge Controller, VGC103 . . . . . . . . . . . . . . . . . . . . . . . . . B6.24<br />

Vacuum Grease/Oil, Vacuum Feedthroughs. . . . . . . . . . . . . . . . . . . . B7.20<br />

Vacuum Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.33<br />

Vacuum Switch, VSA100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6.27<br />

Valves<br />

Angle Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.3<br />

Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.34<br />

Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.16<br />

Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.25<br />

Gas Dosing Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.21<br />

Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.20<br />

Safety Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.31<br />

Sealing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.33<br />

Venting Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.29<br />

Venting Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8.29<br />

Viewports, Vacuum Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7.7<br />

D<br />

X<br />

XTC/2 Thin Film Deposition Controller. . . . . . . . . . . . . . . . . . . . . . . . . B4.4<br />

XTC/C Thin Film Deposition Controller . . . . . . . . . . . . . . . . . . . . . . . . B4.4<br />

XTM/2 Thin Film Deposition Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . B4.6<br />

D.3


®<br />

®<br />

Instrumentation Catalog 2000-2001<br />

Quick Reference<br />

To Place An Order<br />

By Telephone<br />

In the U.S., our Customer Service Representatives are available to take your orders by telephone Monday through Friday from<br />

8:15 am to 5:00 pm Eastern Time. Call 315-434-1129. In other locations, contact the INFICON sales office nearest you.<br />

By Fax<br />

In the U.S., place your orders by fax at 315-437-3803. For other locations, refer to the listing of sales and service offices on the<br />

back cover.<br />

By Mail<br />

In the U.S., address your orders to:<br />

INFICON <strong>Inc</strong>.<br />

Two Technology Place<br />

East Syracuse, NY 13057-9714<br />

To order by mail outside the U.S., refer to the listing of sales and service offices on the back cover.<br />

For Price and Availability Information<br />

Simply complete the form in the Appendix and fax it to the sales office nearest you.<br />

By E-mail<br />

http://www.reachus@inficon.com or refer to the listing of sales and service offices on the back cover.<br />

Terms<br />

In the U.S., terms of payment are net 30 days. Minimum order is $50.<br />

, , and are accepted.<br />

For terms in other locations, please contact the sales office nearest you.<br />

A.2


Inquiry Form Instrumentation Catalog 2000 - 2001<br />

TELEFAX INQUIRY<br />

Name<br />

Title<br />

Company<br />

Street<br />

To<br />

INFICON <strong>Inc</strong>.<br />

See back cover for the<br />

sales office nearest you.<br />

City/State,Zip/Postal Code<br />

Phone<br />

Fax<br />

E-mail<br />

Please fill in your request for quote and we will fax back pricing information.<br />

For Office<br />

Use Only<br />

Part No. Quantity Brief Description Price<br />

Place/Date<br />

Signature


UNITED STATES<br />

Sales and Service Offices<br />

CALIFORNIA<br />

6878 Santa Teresa Boulevard<br />

San Jose, CA 95119<br />

Sales:<br />

Tel: 408-436-2828<br />

Fax: 408-361-1274<br />

Email: reachus@inficon.com<br />

Service:<br />

Tel: 408-436-1120<br />

Fax: 408-361-1274<br />

Email: service.usa@inficon.com<br />

17932 Sky Park Circle, Ste. C<br />

Irvine, CA 92614<br />

Tel: 949-261-2956<br />

Fax: 949-261-2959<br />

COLORADO<br />

Prima West Sales<br />

33 Castle Peak Lane<br />

Edwards, CO 81632<br />

Tel: 970-926-9240<br />

Fax: 970-926-9241<br />

GEORGIA<br />

<strong>Schoonover</strong>, <strong>Inc</strong>.<br />

5490 Crossroads Dr. Ste. 5<br />

Acworth, GA 30102<br />

Tel: 800-331-2808<br />

Fax: 770-924-5441<br />

ILLINOIS<br />

1339 W. Byron Street<br />

Chicago, IL 60613<br />

Tel: 773-935-0521<br />

Fax: 773-935-0626<br />

Vacuum One<br />

2502 N. Clark Street, Suite 207<br />

Chicago, IL 60614<br />

Tel: 773-244-3102<br />

Fax: 773-244-3975<br />

MASSACHUSETTS<br />

154 Hickory Hills Road<br />

N. Andover, MA 01845<br />

Tel: 978-725-4933<br />

Fax: 978-725-3280<br />

MINNESOTA<br />

Vacuum One<br />

9757 W. 208th Street<br />

Lakeville, MN 55044<br />

Tel: 612-469-5340<br />

Fax: 617-924-2234<br />

NEW YORK<br />

Hudson Valley High Vacuum<br />

9 Mill Creek Drive<br />

E. Greenbush, NY 12061<br />

Tel: 518-477-6964<br />

Fax: 518-477-7480<br />

Email: hv2@worldnet.att.net<br />

Service<br />

Two Technology Place<br />

East Syracuse, NY 13053<br />

Tel: 315-434-1167<br />

Fax: 315-434-2551<br />

Email: service.usa@inficon.com<br />

OHIO<br />

One Corporate Exchange #100<br />

25825 Science Park Drive<br />

Cleveland, OH 44122<br />

Tel: 216-766-5735<br />

Fax: 216-766-5749<br />

OREGON<br />

Alpha & Omega Ent.<br />

2925 Ascot Circle<br />

West Linn, OR 97068<br />

Tel: 503-657-6244<br />

Fax: 503-212-0134<br />

PENNSYLVANIA<br />

AOTA-VAC<br />

747 Hunt Club Lane<br />

Chester Springs, PA 19425<br />

Tel: 610-363-0545<br />

Fax: 610-363-3830<br />

Email: aotavac@aol.com<br />

TEXAS<br />

4020 S. Industrial Drive, Ste. 145<br />

Austin, TX 78744<br />

Sales and Service:<br />

Tel: 512-448-0488<br />

Fax: 512-448-0398<br />

Email: service.usa@inficon.com<br />

WASHINGTON<br />

7544 Delaware<br />

Vancouver, WA 98663<br />

Tel: 360-696-0946<br />

Fax: 360-696-0962<br />

ASIA<br />

CHINA<br />

Sales & Service:<br />

12/F, Belgian Bank Tower<br />

77 Gloucester Road<br />

Wanchai, Hong Kong<br />

Tel: 852-2520-2880<br />

Fax: 852-2865-6883<br />

Email: reach.china@inficon.com<br />

1/F, East Office Building<br />

Shanghai Yangtze New World Hotel<br />

2099 Yanan Road West<br />

Shanghai 200336, P.R. China<br />

Tel: 86-21-6209-3094<br />

Fax: 86-21-6295-2852<br />

1608, Landmark Tower<br />

8 North Dongsanhuan Road<br />

Chaoyang District<br />

Beijing 100004<br />

Tel: 86-10-6590-0165<br />

Fax: 86-10-6590-0521<br />

CHINA<br />

Service:<br />

Rm B08 Weicheng Business Bldg.<br />

No. 35 Xiaoyn Road<br />

Beijing 100027<br />

Tel: 86-10-6460-4920<br />

Fax: 86-10-6460-6140<br />

TAIWAN<br />

No. 416, Section 3<br />

Chung Hsin Road<br />

Hsinchu 300<br />

Tel: 88-635-933-988<br />

Fax: 88-635-833-999<br />

Email: reach.taiwan@inficon.com<br />

Sales:<br />

Tel: 88-635-933-988<br />

Fax: 88-635-833-999<br />

Service:<br />

Tel: 88-635-829-077<br />

Fax: 88-635-829-340<br />

JAPAN<br />

Tobu A.K. Bldg. 4th Floor<br />

23-3, Shin-Yokohama 3-chome<br />

Kohoku-ku, Yokohama 222<br />

Tel: 81-45-471-3330<br />

Fax: 81-45-471-3323<br />

Email: reach.japan@inficon.com<br />

Central Shin-Osaka Bldg. 9th Floor<br />

5-36, Miyahara 4-chome<br />

Yodogawa-ku, Osaka 532<br />

Tel: 81-6-393-5211<br />

Fax: 81-6-393-5215<br />

Service:<br />

Tsukuba Minami Daiichi Kogyo<br />

Danchi<br />

21 Kasumi-no-Sato Ami-machi<br />

Inashiki-gun<br />

Ibaraki-ken 300-03<br />

Tel: 81-298-89-2841<br />

Fax: 81-298-89-2838<br />

KOREA<br />

Shinahn Building 3rd Floor<br />

173-1, 2-ga Changchoong-Dang<br />

Choong-ku, Seoul 100-392<br />

Tel: 82-2-2270-1330<br />

Fax: 82-2-2271-1568<br />

Email: reach.korea@inficon.com<br />

SINGAPORE<br />

1 Tuas South Street 3<br />

Singapore 638043<br />

Tel: 65-865-1861<br />

Fax: 65-862-3349<br />

Email: reach.singapore@inficon.com.sg<br />

EUROPE<br />

FRANCE<br />

7, Avenue du Quebec<br />

Z.A. de Courtaboeuf B.P. 42<br />

F-91942<br />

Tel: 33-1-6982-4800<br />

Fax: 33-1-6907-5738<br />

Email: reach.france@inficon.com<br />

Agence Rohone Alpes<br />

1 D Traverse les Aubepines<br />

Lotissement les Aubepines<br />

38450 VIF<br />

Tel: 33-4-7672-5215<br />

Fax: 33-4-7672-5235<br />

GERMANY<br />

Sales:<br />

Fliederstr. 12<br />

63486 Bruchkobel<br />

Tel: 49-61-81-78852<br />

Fax: 49-61-81-78843<br />

Email: reach.germany@inficon.com<br />

Nadistrasse 32<br />

D-80809 Munich<br />

Tel: 49-89357-09220<br />

Fax: 49-8935-709-219<br />

GERMANY<br />

Service:<br />

Bonner Strasse 498<br />

D-50968 Cologne<br />

Tel: 49-221-347-2222<br />

Fax: 49-221-347-1082<br />

Email: service.leakdetection@inficon.com<br />

UNITED KINGDOM<br />

Waterside Way<br />

Plough Lane<br />

London SW17 OHB<br />

Tel: 44-208-971-7000<br />

Fax: 44-208-971-7001<br />

Email: reach.unitedkingdom@inficon.com<br />

LIECHTENSTEIN<br />

Service:<br />

FL-9496 Balzers<br />

Principality of Liechtenstein<br />

Tel: 423-388-3222<br />

Fax: 423-388-3726<br />

Email:<br />

service.europe@inficon.com<br />

CORPORATE OFFICE:<br />

Two Technology Place, East Syracuse, NY 13057 USA<br />

Tel: +315.434.1100 Fax: +315.437.3803 Email: reachus@inficon.com<br />

UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOM CHINA<br />

Visit our website for contact information and other sales offices worldwide. www.inficon.com<br />

Due to INFICON’s continuing program of product improvements, specifications are subject to change without notice.<br />

ylla67a1(ooo8) ©2000 INFICON <strong>Inc</strong>.

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