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Hydraulics - Seafish

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72<br />

• Metal wear particles<br />

• Packing and gasket fragments - due to wear in the seals<br />

and wrong assembly of the seals<br />

• Paint flakes-these occur if protecting paints have not been<br />

applied properly<br />

• Pipe scale-due to the pipes not being cleaned internally<br />

when the system was made or repaired<br />

• Pipe thread compound - excessive amounts of sealing<br />

paste used when making joints<br />

• Rust particles -from corrosion or poor internal cleaning of<br />

pipes<br />

• Weld spatter-small droplets of weld metal in the region of<br />

a welded joint can become loose.<br />

• Water-taken in through seals and breathers<br />

• Wrong oil -the wrong type of oil used when re-filling or<br />

making up the oil level<br />

The remaining 30% of faults are divided into:<br />

10% - Mechanical failures such as bearing failure and seal<br />

failures.<br />

10% - Improper diagnosis of trouble or faulty repair.<br />

5% - Overloading of equipment<br />

5% - Miscellaneous causes<br />

The oil being added to the system should be carefully filtered,<br />

even from a new unopened drum. The area around the filling<br />

plug should be cleaned before the filling plug is removed and<br />

only clean containers used for filling.<br />

Since all contamination cannot be prevented, the system must<br />

be constantly filtered in such a way that the dirt entering the<br />

system is removed by the filters at the same rate.<br />

<strong>Seafish</strong> Open Learning

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