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D7W TS.pdf - Espar

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37<br />

13. Heat Exchanger Removal<br />

- Before removing the heat exchanger, reduce the<br />

excess pressure in the cooling system<br />

by opening the radiator filler cap<br />

- To prevent the coolant from flowing out pinch the<br />

water supply and return hoses shut<br />

- Remove the heater<br />

- Remove the flame tube<br />

- Lift the safety over heat switch off the<br />

heat exchanger<br />

- Remove the temperature sensor.<br />

- Lever the heat exchanger out of the water jacket<br />

using screwdrivers<br />

- Remove the heat exchanger from the water jacket<br />

(Figure IV X)<br />

Note when re-installing:<br />

- Use new O ring<br />

- Lubricate prior to installing<br />

- After installation, bleed the water circuit<br />

Figure IV W<br />

Figure IV X<br />

14. Cover and Bracket Removal<br />

- Remove the cover<br />

- Remove the 12 pin plug<br />

- Detach the 2 pin plug<br />

- Remove the partial-load resistor<br />

- Remove all grommets<br />

- Take the bracket off the jacket<br />

Figure IV Y<br />

Note when re-installing:<br />

- The cover cap must be fitted so that it is<br />

splash-water tight, ensure that all grommets<br />

are properly positioned

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