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Skills Proficiency awards in Basic Fabrication ... - City & Guilds

Skills Proficiency awards in Basic Fabrication ... - City & Guilds

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2.25 Close down oxy-fuel gas equipment<br />

a blow pipe valves turned off <strong>in</strong> correct sequence<br />

b cyl<strong>in</strong>der/supply valves closed<br />

c pressure regulators relieved<br />

d hoses purged.<br />

2.26 Assemble oxy-fuel gas cutt<strong>in</strong>g equipment and check for leaks.<br />

2.27 Oxy-fuel gas cut low carbon steel up to 25mm thick with and without guides<br />

a straight l<strong>in</strong>es<br />

b curves and circles<br />

c bevels<br />

d pipes.<br />

2.28 Set up manual metal arc weld<strong>in</strong>g equipment.<br />

2.29 Produce manual metal arc welded jo<strong>in</strong>ts <strong>in</strong> low carbon steel<br />

a flat position (i) open outside corner (ii) butt weld<br />

b horizontal vertical position (i) fillet weld (ii) lap weld<br />

Material: up to 10mm maximum thickness, at least 150mm long.<br />

2.30 Electrically isolate the weld<strong>in</strong>g set from the ma<strong>in</strong>s: cables and other accessories<br />

stored safely and correctly.<br />

2.31 Carry out <strong>in</strong>spection and test<strong>in</strong>g of welds us<strong>in</strong>g<br />

a visual <strong>in</strong>spection<br />

b penetrant <strong>in</strong>k<br />

c magnetic crack detection<br />

d nick break test<br />

e bend tests<br />

f macro etch<strong>in</strong>g.<br />

2.32 Investigate the effects on weld quality due to changes <strong>in</strong><br />

a current<br />

b voltage<br />

c speed of travel<br />

d height of electrode<br />

e angle of electrode.<br />

Pipework<br />

2.33 Hot and cold bend small bore th<strong>in</strong> walled pipes.<br />

2.34 Thread pipe ends us<strong>in</strong>g hand and power tools.<br />

2.35 Fabricate pipel<strong>in</strong>e sections and pressure test; screwed, welded, bolted.<br />

2.36 Fabricate a pipe branch.<br />

2.37 Fabricate a cut and shut 90° bend.<br />

<strong>Skills</strong> <strong>Proficiency</strong> <strong>awards</strong> <strong>in</strong> <strong>Basic</strong> <strong>Fabrication</strong>, Weld<strong>in</strong>g and Pipework<br />

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