Conductivity Switch Series - Hawk Measurement Systems!

A higher level of performance
Data Sheet
Conductivity Switch Series
- A level switch for liquids and slurrys -
The Gladiator Conductivity Switch is a third generation, stateof-the-art
level probe, designed to operate in tough industrial
environments.
Principle of Operations
A low voltage AC signal is applied between the probe electrode
and the tank wall or reference electrode in the case of a
non-metallic tank. When the liquid comes into contact with
the electrode tip, a conductive path is established between the
sense electrode and the metallic tank wall/reference electrode.
Current flow due to the conductive path is sensed, amplified
and used to switch a relay for indication or control purposes.
Typical Uses
Fail-safe high-level/low-level alarm
High-level alarm
Low-level alarm
High and low-level
Interface Detection
Pump control
Function
Point level switch for conductive liquids. Metallic tanks may
use either single or dual probe versions whilst non metallic
tanks must used a dual probe version.
Primary Areas of Application
- Brewing
- Paint
- Chemical
- Paper
- Dairy
- Pharmaceutical
- Edible Oil - Power Generation
- Fertilizer
- Refining
- Food & Beverage - Semiconductor
- Glass
- Sugar
- Mining & Metals - Textile
- Oil & Gas - Water & Wastewater
- Packaging
Features:
•
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•
•
•
•
•
•
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No moving parts - low maintenance
Low voltage on probe for operational safety
Simple ‘1-minute’ setup
Remote sensor or Smart ‘all in one’ types
Relays outputs: Smart probe (1) Remote (2)
Remote test function
Adjustable ON and OFF delays (0-20 sec)
Smart communication options: GosHawk,
Modbus, HART, Profibus DP, DeviceNet
Remote GSM Connection option
Remote amplifier to probe separation up to
500 m (1640 ft)
Bright visual status indication on probe
Independent housing alignment after
mounting thread locked

Typical Applications
Sump pump control
Non-metallic tank
High level switch in water tank
Metallic tank
* mounting must be electrically
connected to tank wall.
Gladiator - Conductivity Switch Series

Dimensions
Single Probe
Two Probes
single switch point
Two Probes
dual switch points
Window for
viewing status
LEDs
85mm (3.3”)
Window for
viewing status
LEDs
85mm (3.3”)
Window for
viewing status
LEDs
85mm (3.3”)
M20 cable gland
or 3/4” NPT adaptor
on smart type.
50mm (2”)
90mm (3.5”)
2 x M20
cable glands
or 3/4” NPT adaptors
on remote type.
10mm (0.3”)
Mounting
thread
Bare probe
50mm (2”)
50mm (2”)
90mm (3.5”)
50mm (2”)
90mm (3.5”)
teflon isolated probe
for build-up protection
probe length = L1
Optional
Flange
teflon isolated probe
for build-up protection
Mounting
thread, 1.5” NPT
or BSP only
8mm (0.3”)
Bare probe
probe length = L1 = L2
50mm (2”)
probe length L1
teflon isolated probe
for build-up protection
Mounting
thread, 1.5” NPT
or BSP only
probe length L2
5mm (0.2”)
Optional Flange Dimensions - 50mm (2”)
Standard probe lengths (L1 or L2):
• 30 cm (11.8”)
• 50 cm (19.7”)
• 100 cm (39.4”)
C
A B
ANSI (Class150)
A
120.7 4.75”
B
152.4 6”
C
19.1 0.75”
DIN (PN40) 125 4.9” 165 6.5” 18 0.7”
JIS (10K) 120 4.7” 155 6.1” 19 0.75”
Remote Amplifier Enclosure
192.5 mm (7.6”)
174 mm (6.9”)
111.5 mm (4.4”)
78 mm (3.1”)
14 mm (0.6”)
30.7 mm (1.2”)
7.5 mm (0.3”)
192.5 mm (7.6”)
147 mm (5.8”)
108 mm (4.3”)
190 mm (7.5”)
107 mm (4.2”)
190 mm (7.5”)
167.5 mm (6.6”)
141.5 mm (5.6”)
131.5 mm (5.2”)
182.5 mm (7.2”)
50 mm (2”)
74 mm (2.9”)
4 mm (0.2”)
147 mm (5.8”)
158 mm (6.2”)
182.5 mm (7.2”)
Gladiator - Conductivity Switch Series

Communication Network Overview
Multidrop Connections
Gladiator
Admittance
Switch
Gladiator
Admittance
Switch
Gladiator
Admittance
Switch
Gladiator
Admittance
Switch
Sultan Acoustic
Wave Transmitter
Slurries
Sultan Acoustic
Wave Transmitter
Flotation Cells
Sultan Acoustic Wave Transmitter
Silo, bin levels, coal, plastic powder,
woodchip, sawdust, cement,
clinker, iron ore, lime etc.
Gladiator
Conductivity
Switch
GLadiator
Microwave
Low Level
Gladiator
Microwave
Low Level
SULTAN 234
Sultan, Gladiator & Guided Radar
Farm Tanks, Grain Terminals
Gladiator
Conductivity
Switch
Orca Sonar Interface
Thickener, CCD
SULTAN 234
Sultan Acoustic
Wave Switch
Blocked Chute Detection
Orca Sonar Interface
Clarifier
GSM Network
or
CDMA Network
Sultan Master/Slave Positioning System
Sultan Acoustic Wave Transmitter
Stockpiles, Stackers,
Reclaimers
GSM or CDMA Network
• Typically up to 31 transmitters or switches per string.
• Maximum 250 transmitters or switches.
• Using GSM/CDMA network, transmitters and switches can be
monitored, calibrated remotely.
• Alarm status, diagnostics can be monitored.
• Support from factory engineering for customer application problems.
Laptop or PC Communications
or PLC / DCS with
MODBUS RTU Port
GosHawk Software for
inventory monitoring on PC
(Limited Modbus query rate for Switches only)
Gladiator - Conductivity Switch Series

Wiring
Smart Probe Wiring
Remove Plug-In
terminal block for
easier wiring.
SENSITIVITY
HI FSH CAL TEST
DELAY
1 2 3 4 5 6 7 8 9 10
!
The AC earth/ground
cable must be connected
to the ground screw
inside the housing when
using AC power.
Hole for securing of
optional identification tag
If only one cable is used for both
power and output signal, then the
second entry port must be
plugged or blinded. Every Smart
unit is supplied with two M20
glands (or 3/4”NPT adaptors)
mounted on the unit and one
blind plug loose.
1. NC
Ground the housing to
vessel, if vessel is metallic.
Ground the housing to
plant ground, if vessel is
non-metallic.
RELAY
2. COM
M4 grounding screw
GLADIATOR SMART PROBE TERMINAL LAYOUT
3. NO
4. Test
COMMS DC-IN AC-IN
A
5.
B
6.
RS 485
7.
7-30Vdc
-
8.
N
9.
L1
10.
80-265 Vac
Gladiator - Conductivity Switch Series

Wiring
Remote Amplifier Wiring Diagram
Remove Plug-In
terminal block for
easier wiring.
GLADIATOR REMOTE PROBE TERMINAL LAYOUT
1 2 3 4 5 6 7 8 9 10
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
WHITE
BLUE
RED
BLACK
Terminals 1, 2, 3, 4, 9, 10 not used.
Hole for securing of
optional identification tag
GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT
M4 grounding screw
NOT USED
Test in
RELAY 1
NC
COM
NO
RELAY 2
(FAIL SAFE)
NC
COM
NO
Ground the housing to
vessel, if vessel is metallic.
Ground the housing to
plant ground, if vessel is
non-metallic.
CURRENT
SENSOR
COMMS
DC-IN
AC-IN
Is
+ –
RED
BLACK
BLUE
WHITE
NOT USED
B
A
– +
N
L1
24 VDC 80-265 VAC
Cable type between Amplifier and Probe
4 conductor shielded twisted pair instrument cable.
Conductor size dependent on cable length.
BELDEN 3084A, DEKORON or equivalent.
Max: BELDEN 3084A = 500m (1640 ft)
Max: DEKORON IED183AA002 = 350m (1150 ft)
Gladiator - Conductivity Switch Series

Wiring
Relay Functions
Level Switch
Contact Action
Single Switch Point
Dual Switch Points
FailSafe Low
FSL
Relay Action
FailSafe High
FSH (default)
Relay - for Smart Probe Version
(Set Relay Action selection
switch)
Relay 1 - for Remote Version
(Set Relay Action parameter)
State 1
OR
1 2 3
NC COM NO
1 2 3
NC COM NO
Relay Status
Smart Probe
terminal numbers
Remote Amplifier
terminal function
labels
LED Status
RISING LEVEL
RISING LEVEL
State 2
1 2 3
1 2 3
NC COM NO
CONTACT LEVEL
CONTACT LEVEL
FALLING LEVEL
State 1
1 2 3
NC COM NO
1 2 3
NC COM NO
FALLING LEVEL
POWER FAILURE
1 2 3
NC COM NO
1 2 3
NC COM NO
Fail-Safe Switch Contact Action
Relay 2 - Remote version only.
For Smart Probes the Test terminal
can act as a solid state output with a
similar function.
POWER FAILURE
OR
INTERNAL FAILURE
NC COM NO NC COM NO
SYSTEM OPERATING
NORMALLY
NC COM NO
NC COM NO
Gladiator - Conductivity Switch Series

Mounting Examples
Mounting
Probes can be mounted from above or from the side.
Use a protection plate for side mounting where the probe may
be subject to impact damage.
Install the Probe far enough away from the vessel wall to
prevent the probe from coming into contact with the wall, and
prevent conductive build-up from bridging the probe to the wall
over time.
Incorrect
2
Possible conductive
build-up
Correct
Correct
Incorrect
1
1
Incorrect
If necessary, mount a
protection plate to
prevent direct impact.
Possible
product
build-up
Correct
30-45º
Correct
Housing can be rotated
within 200º after the
mounting thread is
tightened, to allow cable
entries to face downwards
or allow optimal cable
clearance.
Correct
Incorrect 2
Correct (non-preferred
low level mounting)
Gladiator - Conductivity Switch Series

Advanced Remote Communication
GSM/CDMA Communication
HawkLink GSM/CDMA communication device allows any
authorized computer with a standard modem and GosHawk
software to dial in and calibrate, test or check on the performance
of the connected Hawk product. The HawkLink device
can be wired to the standard communication terminals of the
Hawk products.
Remote technical support and complete commissioning of
equipment in applications via our GSM/CDMA module allows
monitoring and adjustments of settings no matter what corner
of the world.
Remote connection worldwide!
Gladiator - Conductivity Switch Series

Part Numbering
Smart Probe Version
CS3100 SMART Gladiator Conductivity Switch
Power Supply
B 24 VDC standard (7-30VDC)
U Universal AC power supply (80-260 VAC input) and 7-30VDC
Output Options
S Switch. 1 level relay, with Modbus
Z Special Request
Housing
S Standard Powder Coated, Diecast with glass lid
C Corrosion Resistant, Stainless Steel Housing
Type of Electrodes
S Single Point 1 Electrode Type for Metallic tanks
D Dual Point 2 Electrode Type for Metallic tanks
N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2)
Mounting
TN10 1” NPT Thread - Size only available for 1 electrode type
TB10 1” BSP Thread - Size only available for 1 electrode type
TN15 1.5” NPT Thread
TB15 1.5” BSP Thread
TZ Special Thread Request
FA2 2” Flange ANSI (Class 150)
FD2 2” Flange DN 50 PN 40
FJ2 2” Flange JIS (10K)
FZ Special Flange Request
Approval Standard
X Standard CE Approved
A20 ATEX 20 (DC power only)
A22 ATEX 22 (DC power only)
L1. Probe Length (Active Probe)
P30 30 cm (11.8”) rigid probe
P50 50 cm (18.7”) rigid probe
P100 100 cm (39.4”) rigid probe
Z Special length
L2. Probe Length (Reference Probe - equal to or longer than L1)
X Not required for 1 electrode type
P30 30 cm (11.8”) rigid probe
P50 50 cm (19.7”) rigid probe
P100 100 cm (39.3”) rigid probe
Z Special length
CS3100 B S S S TN10 X P30 X Single Point Switch - Metallic Tank
CS3100 B S S D TN15 X P30 P50 Dual Point Switch - Metallic Tank
CS3100 B S S N TN15 X P30 P30 Single Point Switch - Non-Metallic Tank
Gladiator - Conductivity Switch Series 10

Part Numbering
Remote Version
Remote Amplifier
GSA Gladiator Amplifier - Remote (compatible with all Gladiator products)
Housing
S Standard polycarbonate electronics housing
Power Supply
B 24 VDC standard (12-30VDC)
C 48 VDC
U Universal AC power supply (80-260 VAC input) and 7-30VDC
Output Options
S Switch. 1 level relay, 1 failsafe relay, with Modbus
I HART Isolated. 1 level relay, 1 failsafe relay
D Devicenet. 1 level relay, 1 failsafe relay
P Profibus DP. 1 level relay, 1 failsafe relay
Z Special Request
GSA S C S
Remote Probe
CS3200 Remote Gladiator Conductivity Probe (must be connected to GSA transmitter)
Housing
S Standard Powder Coated, Diecast with glass lid
C Corrosion Resistant, Stainless Steel Housing
Type of Electrodes
S Single Point 1 Electrode Type for Metallic tanks
D Dual Point 2 Electrode Type for Metallic tanks
N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2)
Mounting
TN10 1” NPT Thread - Size only available with 1 electrode type for metallic tanks
TB10 1” BSP Thread - Size only available with 1 electrode type for metallic tanks
TN15 1.5” NPT Thread
TB15 1.5” BSP Thread
TZ Special Thread Request
FA2 2” Flange ANSI (Class 150)
FD2 2” Flange DN 50 PN 40
FJ2 2” Flange JIS (10K)
FZ Special Flange Request
Approval Standard
X Standard CE Approved
A20 ATEX 20 (DC power only)
A22 ATEX 22 (DC power only)
L1. Probe Length (Active Probe)
P30 30 cm (11.8”) rigid probe
P50 50 cm ( 19.7”) rigid probe
P100 100 cm (39.4”) rigid probe
Z Special length
L2. Probe Length (Reference Probe - equal to or longer than L1)
X Not required for 1 electrode type
P30 30 cm (11.8”) rigid probe
P50 50 cm (19.7”) rigid probe
P100 100 cm (39.3”) rigid probe
Z Special length
CS3200 S S TN10 X P30 X Single Point Switch - Metallic Tank
CS3200 S D TN15 X P30 P50 Dual Point Switch - Metallic Tank
CS3200 S N TN15 X P30 P30 Single Point Switch - Non-Metallic Tank
11
Gladiator - Conductivity Switch Series

Specifications
Operating Voltage
• 7 - 30VDC (residual ripple no greater than 100mV)
• 80 - 260VAC 50/60Hz
Power Consumption
•