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IBC Cylindrical Roller Bearings - Spekuma Kullager AB

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P = F r<br />

bei F a / F r ≤ e<br />

P = 0.92 • F r + Y • F a bei F a / F r > e [4.1]<br />

P equivalent dynamic bearing load [N]<br />

F r radial load [N]<br />

e limit value<br />

0.3 with bearings of the series 29, 30, 22 and 23<br />

Y axial load factor<br />

0.4 with bearings of the series 29, 30, 22 and 23<br />

The ratio of F a / F r shouldn’t exceed the value of 0.5 with<br />

axially loaded single row full complement cylindrical roller<br />

bearings as an optimum run is only given with radial load<br />

at the same time.<br />

Equivalent static bearing load<br />

The following applies for statically stressed single row full<br />

complement cylindrical roller bearings:<br />

P 0 = F r [4.2]<br />

P 0 equivalent static bearing load [N]<br />

Minimum load<br />

To ensure an trouble free operation, in particular with fairly<br />

quick-rotating bearings (n > 0.5 times the reference rotational<br />

speed) in which the weight forces of the rolling elements<br />

as well as the friction within the lubricant can influence<br />

the rolling characteristics in the cylindrical roller<br />

bearings negatively and in which damaging sliding between<br />

the rolling elements and the tracks can appear<br />

there ought to be a minimum load. This also applies to<br />

bearings that are subjected to quick stress cycles.<br />

Use the following formula for approximate calculation of<br />

the minimum radial load for single row full complement<br />

cylindrical roller bearings:<br />

n<br />

( )<br />

F rmin = k r • 0.6 + 0.4 • • d m<br />

2<br />

n r<br />

[4.3]<br />

F rmin minimum radial load [N]<br />

k r radial minimum load factor<br />

n service speed [min -1 ]<br />

n r reference rotational speed [min -1 ]<br />

d m mean diameter of bearing 0.5 • (d + D) [mm]<br />

With the application of high viscosity lubricants as well as<br />

with cold starting it is possible that higher minimum loads<br />

are necessary. In general, the dead weight of the supported<br />

parts and the external forces already cause the radial<br />

load to be higher than the minimum load is. However, if the<br />

ascertained limit value is under-run an additional radial<br />

load of the bearings is necessary.<br />

sipation from the bearing. Usually a viscosity ratio of κ ≥ 2<br />

can be assumed as well as a specific heat dissipation of<br />

0.5 mW/mm² • K referring to the bearing shell surface<br />

(π • D • B) as well as a difference in temperature of 60 °C<br />

between operating temperature of the bearing and temperature<br />

of the installation surroundings, so that the maximum<br />

value of the constant axial load can be determined exactly<br />

enough by using the following formula:<br />

Dynamic axial load-carrying capacity<br />

Besides taking on radial loads, bearings with ribs on the<br />

inner ring and outer ring are also able to take on axial<br />

loads. The load-carrying capacity of the axial sliding surfaces<br />

at the rib and of the rollers decisively determine the<br />

axial load capacity, so that it predominantly depends on<br />

the factors lubrication, operating temperature and heat disk<br />

1 • C o • 10 4<br />

F a max = – k 2 • F r [4.4]<br />

n • (d + D)<br />

F a max maximum axial load<br />

[kN]<br />

C o static load rating [kN]<br />

F r radial load [kN]<br />

k 1 bearing coefficient<br />

1.00 with oil lubrication<br />

0.50 with grease lubrication<br />

k 2 bearing factor<br />

0.30 with oil lubrication<br />

0.15 with grease lubrication<br />

n service speed [min -1 ]<br />

d diameter of bearing bore [mm]<br />

D outer diameter of bearing [mm]<br />

For the actual viscosity with grease lubrication the viscosity<br />

of the base oil is to be used. If there is a viscosity ratio<br />

of κ < 2 then both friction and wear increase. With low rotational<br />

speed this can be reduced by using e.g. oils with<br />

wear protection and suitable EP additives.<br />

For continuing axial loads the application of greases which<br />

are distinguished with an oil separation of at least 3% according<br />

to DIN 51817 is recommended. Besides, lubrication<br />

intervals ought to be reduced. Please notice that the<br />

shown maximum axial load value is valid under the circumstance<br />

that constant axial load is provided with sufficient<br />

lubrication of the contact surfaces. If short period active<br />

axial loads or shock impact axial loads appear, then<br />

higher limit values are permitted. Nevertheless, it should to<br />

be seen to the fact that the limit values are not exceeded<br />

with regard to the lip crack.<br />

In order to avoid lip crack the limit values concerning rib<br />

stress are necessarily to be complied with. With single row<br />

full complement cylindrical roller bearings the constant axial<br />

load shouldn’t exceed the value F a = 0.0023 • D 1.7 . With<br />

only short stresses which only appear now and then the<br />

value F a = 0.007 • D 1.7 should be kept.<br />

F a permanent or occasional axial load [kN]<br />

D outer diameter of bearing [mm]<br />

The size of the contact surfaces on the counterparts and<br />

the axial runout accuracy is also important for a constant<br />

rib load as well as for a sufficient runout accuracy of the<br />

shaft with axially highly loaded cylindrical roller bearings.<br />

<strong>IBC</strong> INDUSTRIAL BEARINGS AND COMPONENTS 29

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