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Installation Guide - Dana Corporation

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<strong>Installation</strong><br />

Axle Preparation<br />

The following describes the procedure for preparing a trailer<br />

axle for system installation.<br />

The Spicer Tire Maintenance System is designed to be<br />

used on trailer axles with hollow tapered (D22 series) or hollow<br />

parallel (P22 series) spindles with inside diameter<br />

machined to a minimum depth of 1.0". Some trailer axles have<br />

a solid web inside the spindle under the inner bearing that<br />

may be modified to allow for a hose to be routed through the<br />

obstruction. Consult with the axle manufacturer for approval<br />

to modify the axle before installation of the <strong>Dana</strong> Spicer Tire<br />

Maintenance System.<br />

The Spicer Tire Maintenance System does not require<br />

the removal of the wheel assemblies. However, the tires must<br />

be blocked and the trailer supported to prevent movement<br />

during installation.<br />

WARNING: Block all wheels before beginning this<br />

installation procedure. Never work under a vehicle supported<br />

by a jack.<br />

1. Block tires to keep the trailer from moving.<br />

D22-Style<br />

Tapered Spindle<br />

OR<br />

218UX008<br />

P22-Style<br />

Parallel Spindle<br />

218UX007<br />

CAUTION: Do not weld on axles with hoses installed as<br />

hoses may be damaged.<br />

Note: The Maintenance System cannot be installed on solid<br />

spindle trailer axles.<br />

Note: The Maintenance System is not compatible with Axilok<br />

or cotter pin locked spindle nuts. Use of the 3-piece jam<br />

nut system with the maintenance system is recommended.<br />

Pro-Torque nuts may require use of an optional<br />

hubcap spacer.<br />

2. If the trailer is equipped with an air suspension system,<br />

deflate the air springs or support the trailer<br />

frame to prevent settling during installation.<br />

3. If the wheel end is oil lubricated, drain the oil from<br />

the hubcap and discard.<br />

4. Remove the hubcap bolts and hubcap.<br />

5. Remove the spindle plug from the end of the spindle.<br />

6. Inspect spindle plug bore and remove any burrs or<br />

sealant.<br />

7. Check the inside of the spindle to insure that there is<br />

a passage through the axle to allow installation of the<br />

air line.<br />

8. Locate the three 1/4" pipe plugs on the top of the<br />

axle tube near the center and remove. If the axle was<br />

not prepared at the factory with the three 1/4" pipe<br />

thread holes, proceed to step 10.<br />

9. Proceed to the Component <strong>Installation</strong> section.<br />

9

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