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Somerford Mini Ltd. Ordering Parts Using This Catalogue

Somerford Mini Ltd. Ordering Parts Using This Catalogue

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External Engine - 1275cc (not Cooper S)<br />

No. Part No. Description Qty. Remarks No. Part No. Description Qty. Remarks<br />

Rebuilt or Repaired Engine Assemblies<br />

<strong>Somerford</strong> <strong>Mini</strong> <strong>Ltd</strong>. offers an engine rebuilding and repair service, courtesy of its workshop facility. We<br />

can carry out repairs or rebuilds on late-model engines, but the extent of rebuilding on an early engine<br />

is governed by - and sometimes restricted by - parts availability. Please contact us to discuss your <strong>Mini</strong><br />

engine requirements - it would be helpful if you could supply us not only the details of what’s gone<br />

wrong with your engine, but also the full engine number (if known) and type (capacity, high or low<br />

compression, gearbox, breathing system, etc.). The more you can give us, the better we can help you.<br />

Gasket Sets<br />

1 GUG49 GASKET SET, conversion (‘bottom end set’)1 Manual gearbox models.<br />

LVQ701604EVA GASKET SET, conversion (‘bottom end set’)1 Automatic gearbox models.<br />

Conversion gasket sets (often called ‘bottom end’ or ‘supplementary’ sets) include gaskets for the following:<br />

water pump, front cover, front mounting plate, oil pump, oil filter head, engine to gearbox joint and<br />

flywheel/torque converter housing. Washers, seals and O rings are included for the following: priming<br />

plug, drain tap/plug, main bearing cap,front cover, distributor housing and oil suction pipe.<br />

EGS001 GASKET SET, full engine 1 Manual gearbox carburetter models.<br />

EGS002 GASKET SET, full engine 1 Manual gearbox injection models.<br />

A full engine gasket set includes the conversion and cylinder head gasket sets minus the head gasket<br />

itself, which should be purchased separately according to the engine size.<br />

External Engine Components<br />

2 AEC876 PLUG, core, cylinder block, 1 3/8" dia. 5/4 Qty. reduced from 1997 on.<br />

3 2K1345 PLUG, oil pressure release valve passage 2 1969-80.<br />

TAM2009 PLUG, oil pressure release valve passage 2 1990 on.<br />

For <strong>Mini</strong>s with 1275cc Austin/MG Metro engines, note that TAM2009 plugs were fitted from 1985.<br />

4 12H1734 PLUG, oil gallery, solid brass 2 1969-80; not A Plus cylinder block.<br />

CAM4133 PLUG, oil gallery, cup type 4 1980-96; A Plus cylinder block.<br />

LYQ100120 PLUG, oil gallery 5 1997 on.<br />

5 RU612123 RIVET, oil way 2 1990-96.<br />

LYQ100080 RIVET, oil way 1 1997 on.<br />

6 ADP210 PLUG, oil feed 1 Automatic gearbo x.<br />

7 1B3664 WASHER, sealing 1 Automatic gearbo x.<br />

8 1A1964 RESTRICTOR, cam bearing oil feed 1 1969-96.<br />

TAM2056 RESTRICTOR, cam bearing oil feed 1 1997 on.<br />

9 CAM150 STUD, cylinder head, long 4<br />

10 CAM151 STUD, cylinder head, shor t 5/4 Qty. reduced 1990-96.<br />

TAM1617 STUD, cylinder head and coil bracket 1 1990-96.<br />

11 CHS2515 STUD, fuel pump drive aperture 2 1969-94, carburetter models.<br />

12 2A265 PLATE, blanking fuel pump drive aperture 1 1991-96, SPi models .<br />

13 GUG705557GM GASKET, blanking plate 1 1991-96, SPi models .<br />

14 SH505061 SCREW, blanking plate to block 2 1991-96, SPi models .<br />

15 LWZ205 WASHER, locking 2 1991-96, SPi models .<br />

16 53K615 STUD, oil filter head 2 1969-73, manual gearbo x. For paper<br />

element oil filters.<br />

CHS2613 STUD, oil filter head 2 1973-92, manual gearbo x. For ‘spin<br />

on’ cartridge oil filters.<br />

Note that from 1992-96 the filter head was attached with bolts rather than studs. Full details of oil<br />

filter systems and attachments are in the ‘Oil Filter and Pipes’ section of the <strong>Somerford</strong> <strong>Mini</strong> <strong>Catalogue</strong>.<br />

17 22A1203 PLATE, blanking oil filter aper ture 1 Automatic gearbo x.<br />

18 88G402 GASKET, blanking plate 1 Automatic gearbo x.<br />

19 SH506071 SCREW, blanking plate to block 2 Automatic gearbo x.<br />

20 12G1058 WASHER, sealing 2 Automatic gearbo x.<br />

21 12G1398 SCREW, main bearing cap to block 6<br />

22 12G1268 DOWEL,main bearing cap 6<br />

23 BHM1210 LINER SET, camshaft bearings 1 Manual gearbox.<br />

BHM1211 LINER SET, camshaft bearings 1 Automatic gearbo x.<br />

24 LDT100030 PLUG, blanking cam sensor 1 1997 on, SPi models. Includes O ring.<br />

25 LYX100320 O RING, blanking plug 1 1997 on, SPi models.<br />

26 FS106161 SCREW, plug to block 1 1997 on, SPi models.<br />

27 WC600041 WASHER, plain 1 1997 on, SPi models.<br />

28 53K2853 PLUG, cooling system drain 1 1969-96.<br />

29 6K638B WASHER, sealing plug 1 Use with drain plug.<br />

30 3H576 TAP, cooling system drain 1 Alternative to plug (not std. fitment).<br />

31 2K4954B WASHER, fibre, drain tap A/R Use with drain tap.<br />

<strong>This</strong> washer not only seals the tap to the block, but also is intended (using whatever quantity is<br />

necessary) to shim the tap so that when tightly screwed to the block the spout faces downwards.<br />

32 12A1136 HOUSING, distributor 1 1969-80; not A Plus cylinder block.<br />

33 13H2792 O RING, housing 1 1969-80; not A Plus cylinder block.<br />

34 SH604061 SCREW, housing to block 2 1969-80; not A Plus cylinder block.<br />

35 LWZ404 WASHER, shakeproof 2 1969-80; not A Plus cylinder block.<br />

Engine Front Mounting Plate<br />

36 AEG161 PLATE, engine front mounting 1 1969-74; ‘duplex’ timing chain.<br />

37 12G2626 PLATE, engine front mounting 1 1974 on; ‘simplex’ chain and tensioner.<br />

38 GUG705554GM GASKET, plate to block 1 1969-96.<br />

GUG705554MPI GASKET, plate to block 1 1997 on.<br />

39 SH605051 SCREW, plate to block 2<br />

40 LWZ305 WASHER, locking 2<br />

41 AEA687 SCREW, plate to main bearing cap 2 1969-74; ‘duplex’ timing chain.<br />

42 53K2016 SCREW, plate to main bearing cap 2 1974 on; ‘simplex’ chain and tensioner.<br />

43 WF600041 WASHER, shakeproof 2 1974 on; ‘simplex’ chain and tensioner.<br />

44 AHU2379 PLATE, camshaft locating 1<br />

45 SH604061 SCREW, plate to block 3 1969-96.<br />

46 WF600040 WASHER, shakeproof 3 1969-96.<br />

47 TAM1173 SCREW, plate to block 3 1997 on.<br />

Timing Cover 1969-74 (‘duplex’ chain without tensioner pad)<br />

48 12G2506 COVER, front, timing, without oil separator 1 1969-71; includes oil seal.<br />

49 12G2507 COVER, front, timing, with oil separator 1 1971-74; includes oil seal.<br />

50 88G561 OIL SEAL, timing cover 1 Included in timing covers.<br />

51 12A956 GASKET, timing cover 1<br />

52 SH604031 SCREW, cover to mounting plate 6<br />

53 LWZ204 WASHER, locking 6<br />

54 PWZ104 WASHER, plain 6<br />

55 SH605061 SCREW, cover to mounting plate and block 4<br />

56 LWZ305 WASHER, locking 4<br />

57 PWZ105 WASHER, plain 4<br />

Timing Cover 1974-96 (‘simplex’ chain with tensioner pad)<br />

58 12G2623 COVER, front, timing, with oil separator 1 1974-80; with oil seal.<br />

59 CAM4868 COVER, front, timing, with oil separator 1 1980-91; carburetter models (A Plus<br />

type). With oil seal.<br />

LJR10168 COVER, front, timing, with oil separator 1 1991-96 (SPi models 1991-96 and<br />

carb models 1992-94). With oil seal.<br />

60 88G561 OIL SEAL, timing cover 1 Included in 12G2623 and CAM4868<br />

timing covers.<br />

LUF10006 OIL SEAL, timing cover 1 Included in LJR10168 timing cover.<br />

61 GUG705550GM GASKET, timing cover 1<br />

62 SH604031 SCREW, cover to mounting plate 6<br />

63 LWZ204 WASHER, locking 6<br />

64 PWZ104 WASHER, plain 6<br />

65 SH605061 SCREW, cover to mounting plate and block 5<br />

66 LWZ305 WASHER, locking 5<br />

67 PWZ105 WASHER, plain 5<br />

68 FNZ105 NUT,timing cover to mounting plate 1<br />

Timing Cover 1997 On (‘simplex’ chain with tensioner pad)<br />

69 LJR103470 COVER, front, timing, with oil separator 1 1997 on; includes oil seal.<br />

70 LUF10006 OIL SEAL, timing cover 1 Included in timing cover.<br />

71 GUG705550GM GASKET, timing cover 1<br />

72 ADU6863 SCREW, cover to mounting plate 6<br />

73 ADU6864 WASHER, locking 6<br />

74 ADU8159 SCREW, cover to block or mounting plate 5<br />

Oil System Components<br />

75 2K4994 PLUG, priming 1 1969-80; not A Plus cylinder block.<br />

76 6K464 WASHER, sealing 1 1969-80; not A Plus cylinder block.<br />

77 12H865 PLUNGER, oil pressure relief valve 1 Standard fitment.<br />

78 BLS916 BALL, oil pressure relief valve 1 Alternative; see note below.<br />

The ball above may be used in place of the standard fitment plunger to guard against a sticking relief<br />

valve (something that the plunger is prone to do, given dirt or metal particles in the oil). It must,<br />

however, be used in conjunction with the shorter and stronger AEA536 spring.<br />

79 6K853 SPRING, oil pressure relief valve 1 Standard fitment.<br />

AEA536 SPRING, oil pressure relief valve 1 Uprated fitment.<br />

80 12A1851 CAP, threaded, relief valve 1<br />

81 6K431 WASHER, sealing 1<br />

82 2A797 HOUSING, oil pressure relief valve 1 Press-fit in cylinder block.<br />

83 12A1263 DIPSTICK, oil level 1 1969-93, manual gearbox.<br />

LQM100380 DIPSTICK, oil level 1 1993-96, manual gearbox.<br />

84 12A1262 WASHER, sealing dipstick 1 1969-96, manual gearbox.<br />

85 12A1261 TUBE, dipstick, metal 1 1969-80; manual gearbox. Not A Plus<br />

cylinder block.<br />

86 LQM100630 DIPSTICK, oil level 1 1997 on, manual gearbox.<br />

For the dipstick on <strong>Mini</strong>s with automatic gearboxes, please see the ‘Automatic Transmission - Torque<br />

Converter and Housing’ section in the Transmissions area of the <strong>Somerford</strong> <strong>Mini</strong> catalogue.<br />

Tel. 01249 721421 Fax. 01249 721316 www.somerford-mini.co.uk 13

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