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Somerford Mini Ltd. Ordering Parts Using This Catalogue

Somerford Mini Ltd. Ordering Parts Using This Catalogue

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External Engine - 848 and 997cc<br />

No. Part No. Description Qty. Remarks No. Part No. Description Qty. Remarks<br />

External Engine Components (continued)<br />

11 2A265 PLATE, blanking fuel pump drive aperture 1 1959-69.<br />

12 GUG705557GM GASKET, blanking plate 1 1959-69.<br />

13 FNZ105 NUT, blanking plate to block 2 1959-69.<br />

14 LWZ205 WASHER, locking 2 1959-69.<br />

15 PWZ105 WASHER, plain 1 Required for open circuit breathing<br />

vent pipe bracket (if fitted).<br />

16 53K615 STUD, oil filter head 2 Manual gearbox, 1959-73. For paper<br />

element oil filters.<br />

CHS2613 STUD, oil filter head 2 Manual gearbox, 1973 on. For ‘spin<br />

on’ cartridge oil filters.<br />

The first automatic gearbox <strong>Mini</strong>s of 1964-65 had an adaptor and pipe running from what would have<br />

been the oil filter head mounting face on a manual engine down to the gearbox. From mid-1965 this<br />

was dispensed with in favour of an oil pipe more similar in design to that used on a manual power unit,<br />

leaving all subsequent automatic-type engines wearing a blanking plate where the adaptor had been<br />

fitted. Full details of the adaptor and oil pipes may be found in the Oil Filters and Oil Pipes section of<br />

the <strong>Somerford</strong> <strong>Mini</strong> <strong>Catalogue</strong>.<br />

17 22A1203 PLATE, blanking cylinder block oil filter 1 Automatic gearbox, 1965-71.<br />

face<br />

18 88G402 GASKET, blanking plate 1 Automatic gearbox, 1965-71.<br />

19 SH506071 SCREW, blanking plate to block 2 Automatic gearbox, 1965-71.<br />

20 12G1058 WASHER, sealing 2 Automatic gearbox, 1965-71.<br />

21 12A1910 SCREW, main bearing cap to block 6<br />

22 2A54 DOWEL,main bearing cap 6<br />

23 6K927 LOCK TAB, main bearing cap screw 6<br />

24 2A52 LINER, camshaft bearing 1 848cc .<br />

25 BHM1211 LINER SET, camshaft bearings 1 997cc .<br />

26 3H576 TAP, cooling system drain 1 Alternative to plug.<br />

27 2K4954B WASHER, fibre, drain tap A/R<br />

<strong>This</strong> washer not only seals the tap to the block, but also is intended (using whatever quantity is<br />

necessary) to shim the tap so that when tightly screwed to the block the spout faces downwards.<br />

28 53K2853 PLUG, cooling system drain 1 Alternative to tap.<br />

29 6K638B WASHER, sealing plug 1<br />

30 2A612 HOUSING, distributor 1 1963-65; does not require O ring.<br />

31 12A1136 HOUSING, distributor 1 1965 on; requires O ring.<br />

32 13H2792 O RING, housing 1 1965 on.<br />

The later 12A1136 distributor housing may be fitted in place of the earlier 2A612 housing, but only if a<br />

13H2792 O ring is fitted with it.<br />

33 SH604061 SCREW, housing to block 2<br />

34 LWZ404 WASHER, shakeproof 2<br />

Engine Front Mounting Plate<br />

35 2A970 PLATE, engine front mounting 1 1959-79.<br />

36 12G2626 PLATE, engine front mounting 1 1979 on. Accepts chain tensioner.<br />

37 GUG705554GM GASKET, plate to block 1<br />

38 SH605051 SCREW, plate to block 2<br />

39 LWZ305 WASHER, locking 2<br />

40 53K2016 SCREW, plate to main bearing cap 2<br />

41 6K831 LOCK TAB, screw 1 1959-69.<br />

42 WF600041 WASHER, shakeproof 2 1969 on. Will replace lock tab on<br />

earlier engines.<br />

43 AHU2379 PLATE, camshaft locating 1<br />

44 SH604061 SCREW, plate to block 3<br />

45 WF600040 WASHER, shakeproof 3<br />

Timing Cover 1959-79 (without chain tensioner pad)<br />

Several timing covers were fitted in the 1960s , some with timing pointers, some without and most with<br />

stiffeners, one without. All were superseded by 1970 by 12G2506, which includes a timing pointer and<br />

integral lo wer stiffener and does not therefore require the stiffener 12A666 listed below. The plain<br />

washers PWZ104 and PWZ105 listed here replace the original elongated washers used at different times<br />

on the A Series engine until the 1980s .<br />

46 12G2506 COVER, front, timing 1 Includes oil seal.<br />

47 88G561 OIL SEAL, timing cover 1 Included in timing cover.<br />

48 12A666 STIFFENER, timing cover 1 Use on ear ly 1960s covers suffering<br />

from poor sealing.<br />

49 12A956 GASKET, timing cover 1<br />

50 SH604031 SCREW, timing cover to front mounting 6<br />

plate<br />

51 LWZ204 WASHER, locking 6<br />

52 PWZ104 WASHER, plain 6/3 Qty. reduced if stiffener is present.<br />

53 SH605061 SCREW, timing cover to mounting plate 4<br />

and block<br />

54 LWZ305 WASHER, locking 4<br />

55 PWZ105 WASHER, plain 4/3 Qty. reduced if stiffener is present.<br />

Timing Cover 1979 On (with chain tensioner pad)<br />

56 CAM4641 COVER, front, timing, accepts chain 1 1979-80; includes oil seal.<br />

tensioner pad<br />

CAM4904 COVER, front, timing, accepts chain 1 1980 on; includes oil seal.<br />

tensioner pad<br />

A Plus type.<br />

57 88G561 OIL SEAL, timing cover 1 Included in timing cover.<br />

58 GUG705550GM GASKET, timing cover 1 1979 on; for CAM4641 and CAM4904<br />

covers.<br />

59 SH604031 SCREW, timing cover to front mounting 6<br />

plate<br />

60 LWZ204 WASHER, locking 6<br />

61 PWZ104 WASHER, plain 6<br />

62 SH605061 SCREW, timing cover to mounting plate 5<br />

and block<br />

63 LWZ305 WASHER, locking 5<br />

64 PWZ105 WASHER, plain 5<br />

65 FNZ105 NUT,timing cover to mounting plate 1<br />

Tappet Chest Covers<br />

66 - COVER, tappet chest,LH, with breather 1 Convex cover; for open circuit<br />

pipe breathing (1959-66).<br />

67 - COVER, tappet chest,LH, with breather 1 Concave cover ; for open circuit<br />

pipe breathing (1966-69).<br />

68 12G577 COVER, tappet chest,LH, with oil 1 Convex cover; for closed circuit<br />

separator breathing (1964-66).<br />

69 12A1212 COVER, tappet chest,LH, with oil 1 Concave cover; for closed circuit<br />

separator<br />

breathing (1966 on).<br />

There are too many varieties of LH tappet chest cover for open circuit engine breathing models to list<br />

here. However they are all detailed, along with all of the other components of each type of breathing<br />

system,in the ‘Emission Controls - Engine Breathing’ sections in the Fuel and Exhaust Systems area of the<br />

<strong>Somerford</strong> <strong>Mini</strong> catalogue.<br />

70 12H941 COVER, tappet chest,RH 1 Convex cover, 1959-66.<br />

71 12A1386 COVER, tappet chest,RH 1 Concave cover, 1966 on.<br />

72 12A1139 GASKET, cover, cork 1 For convex type cover.<br />

73 BH605151 BOLT, cover to block 1 For convex type cover.<br />

74 2K4458 WASHER, bolt 1 For convex type cover.<br />

75 GUG705505GM GASKET, cover, rubber 1 For concave type cover.<br />

76 SH605091 SCREW, cover to block 1 For concave type cover.<br />

77 12A1177 WASHER, cup 1 For concave type cover.<br />

78 12A1176 BUSH, r ubber 1 For concave type cover.<br />

79 MRC1980A BUSH, r ubber 1 Later design; replaces 12A1176 and<br />

12A1177.<br />

Oil System Components<br />

80 2K4994 PLUG, priming 1<br />

81 6K464 WASHER, sealing 1<br />

82 12H865 PLUNGER, oil pressure relief valve 1 Standard fitment.<br />

83 BLS916 BALL, oil pressure relief valve 1 Alternative; see note below.<br />

The transverse A Series engine is quite susceptible to a sticking oil pressure relief valve because its<br />

lubricating oil is shared with the gearbox and dirty oil ends up carrying fine metallic particles from the<br />

gearbox into the engine (Never skimp on <strong>Mini</strong> oil changes!). Almost invariably, if the valve is going to<br />

stick it will do so in the wide open position when the oil is cold and thick. As the oil warms it gets<br />

thinner; because the valve is still stuck wide open the oil pressure drops alarmingly - the oil pump can’t<br />

keep up with thin oil and a wide open valve - and the engine ceases to be lubricated correctly.<br />

The BLS916 ball listed above may be used in place of the standard fitment plunger to guard against a<br />

sticking relief valve. It must, however, be used in conjunction with the shorter and stronger AEA536 relief<br />

valve spring.<br />

84 6K853 SPRING, oil pressure relief valve 1 848cc .<br />

AEA536 SPRING, oil pressure relief valve 1 997cc .<br />

85 12A1851 CAP, threaded, relief valve 1<br />

86 6K431 WASHER, sealing 1<br />

87 2A797 HOUSING, oil pressure relief valve 1 Press-fit in cylinder block.<br />

88 12A116 DIPSTICK, oil level 1 Manual gearbox; 848 and 997cc.<br />

89 AEC671 WASHER, sealing dipstick 1 Manual gearbox; 848 and 997cc.<br />

90 12G107 TUBE, dipstick, plastic 1 Manual gearbox; 997cc.<br />

For the dipstick on <strong>Mini</strong>s with automatic gearboxes, please see the ‘Automatic Transmission - Torque<br />

Converter and Housing’ section in the Transmissions area of the <strong>Somerford</strong> <strong>Mini</strong> catalogue.<br />

Tel. 01249 721421 Fax. 01249 721316 www.somerford-mini.co.uk<br />

5

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