28.12.2014 Views

Structural and optical properties of silver-doped zinc oxide sputtered ...

Structural and optical properties of silver-doped zinc oxide sputtered ...

Structural and optical properties of silver-doped zinc oxide sputtered ...

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Surface & Coatings Technology 193 (2005) 340–344<br />

www.elsevier.com/locate/surfcoat<br />

<strong>Structural</strong> <strong>and</strong> <strong>optical</strong> <strong>properties</strong> <strong>of</strong> <strong>silver</strong>-<strong>doped</strong> <strong>zinc</strong> <strong>oxide</strong> <strong>sputtered</strong> films<br />

S.H. Jeong, B.N. Park, S.B. Lee, J.-H. Boo*<br />

Institute <strong>of</strong> Basic Science <strong>and</strong> Department <strong>of</strong> Chemistry, Sungkyunkwan University, Suwon 440-746, Korea<br />

Available online 28 October 2004<br />

Abstract<br />

Silver-<strong>doped</strong> ZnO (SZO) films were prepared by rf magnetron sputtering on glass substrates with specially designed ZnO target. For the<br />

doping source for target, we use AgNO 3 powder with a various mixing ratio (0, 2, <strong>and</strong> 4 wt.%). We investigated a dependency <strong>of</strong> coating<br />

parameter, such as dopant content, in target <strong>and</strong> substrate temperature on structural <strong>and</strong> <strong>optical</strong> <strong>properties</strong> <strong>of</strong> the as-grown SZO films. The<br />

SZO films have a preferred orientation in the (002) direction. As amounts <strong>of</strong> the Ag dopant in the target were increased, the crystallinity as<br />

well as the transmittance <strong>and</strong> <strong>optical</strong> b<strong>and</strong> gap were decreased while those <strong>properties</strong> were degenerated at 200 8C. And as the substrate<br />

temperature was increased, the crystallinity <strong>and</strong> the transmittance were increased. In details, changes <strong>of</strong> <strong>optical</strong> b<strong>and</strong> gap for the SZO films<br />

were explained with the data obtained by XRD, XPS <strong>and</strong> using near-edge X-ray absorption fine structure (NEXAFS) spectroscopy.<br />

D 2004 Elsevier B.V. All rights reserved.<br />

Keywords: Silver-<strong>doped</strong> ZnO (SZO) film; <strong>Structural</strong> <strong>properties</strong>; Optical <strong>properties</strong>; rf Magnetron sputtering; NEXAFS<br />

1. Introduction<br />

Recently, <strong>zinc</strong> <strong>oxide</strong> (ZnO) films have been broadly<br />

investigated for their use as transparent conductive <strong>oxide</strong><br />

(TCO) electrode [1–4], film bulk acoustic resonator (FBAR)<br />

[5], surface acoustic wave (SAW) device [6], <strong>and</strong> gas sensor<br />

[7] because <strong>of</strong> their various electrical <strong>and</strong> <strong>optical</strong> <strong>properties</strong><br />

in combination with large b<strong>and</strong> gap, abundance in nature,<br />

<strong>and</strong> nontoxicity. In addition, the ZnO films could be<br />

deposited at relatively low deposition temperature [8] <strong>and</strong><br />

good stability (in H 2 plasma) [9]. The electrical property <strong>of</strong><br />

ZnO was controlled by intrinsic defect, i.e., oxygen<br />

vacancies <strong>and</strong>/or <strong>zinc</strong> interstitials, which act as n-type<br />

donors. Many different methods, such as rf/dc sputtering<br />

[10], sol–gel method [11], metal organic chemical vapor<br />

deposition [12], <strong>and</strong> pursed laser deposition [13] have been<br />

used for the preparation <strong>of</strong> ZnO thin films. The structural,<br />

physical, <strong>and</strong> electrical <strong>properties</strong> <strong>of</strong> ZnO films were<br />

governed by deposition parameter [14], posttreatment [15],<br />

<strong>and</strong> <strong>doped</strong> material [16–18], such as Al, Ga, Sc, Y, Mn, Cu,<br />

Ag, etc. Among them, the Ag-<strong>doped</strong> ZnO (SZO) was taken<br />

* Corresponding author. Tel.: +82 31 290 7072; fax: +82 31 290 7075.<br />

E-mail address: jhboo@skku.edu (J.-H. Boo).<br />

in varied concentrations on the conductivity, photosensitivity,<br />

luminescent <strong>properties</strong>, nonlinearity, <strong>and</strong> electrical<br />

stability. Then, SZO film has been used for varistor [19],<br />

photocatalyst [20], low-emissivity (Low-E) coating, etc.<br />

However, there are not many reports on the systematic study<br />

<strong>of</strong> deposition parameter effect on film <strong>properties</strong>.<br />

In this report, therefore, we investigate the effect <strong>of</strong><br />

dopant <strong>and</strong> deposition temperature on the structural <strong>and</strong><br />

<strong>optical</strong> <strong>properties</strong> <strong>of</strong> Ag-<strong>doped</strong> ZnO thin films.<br />

2. Experimental<br />

2.1. Target preparation<br />

The targets in the experiment were specifically designed<br />

using high purity <strong>of</strong> <strong>zinc</strong> <strong>oxide</strong> (ZnO, 99.99%) <strong>and</strong> <strong>silver</strong><br />

nitrate (AgNO 3 , 99.998%) powders. To dope with Ag,<br />

ethanol-based solutions <strong>of</strong> <strong>silver</strong> nitrate (AgNO 3 ) were<br />

prepared <strong>and</strong> mixed with ZnO powder in a planetary milling<br />

for 24 h. The slurry was dried, <strong>and</strong> the obtained powder was<br />

calcinated at 500 8C for 5 h. Disk-shaped specimens <strong>of</strong> 1-in.<br />

diameter was obtained by high pressure. After being<br />

sintered for 1 h at 1200 8C, three different targets were<br />

0257-8972/$ - see front matter D 2004 Elsevier B.V. All rights reserved.<br />

doi:10.1016/j.surfcoat.2004.08.112


S.H. Jeong et al. / Surface & Coatings Technology 193 (2005) 340–344 341<br />

prepared with different weight percent (wt.%) <strong>of</strong> AgNO 3 in<br />

the targets: pure ZnO, 2 wt.% SZO, <strong>and</strong> 4 wt.% SZO.<br />

2.2. Deposition conditions<br />

The sputtering system was pumped down to 310 6<br />

Torr using turbo molecular pump. The working pressure<br />

which mainly consisted <strong>of</strong> a high-purity Ar(99.99%) gas<br />

was 32 mTorr. The glass substrates were cleaned in an<br />

ultrasonic cleaner for 10 min with acetone, alcohol, alkaline<br />

solution <strong>and</strong> then distilled water. All substrates were blown<br />

with dry nitrogen gas. ZnO films were deposited on the<br />

substrates at room temperature (RT) with rf power <strong>of</strong> 150 W<br />

after presputtering <strong>of</strong> the targets with Ar plasma for 5 min.<br />

Due to the practical applicability <strong>of</strong> SZO films, 150- to 200-<br />

nm-thick samples were typically prepared for <strong>optical</strong><br />

measurements. The crystal structure, microstructure, <strong>and</strong><br />

the thickness were observed using X-ray diffraction (XRD)<br />

<strong>and</strong> scanning electron microscope (SEM), respectively. X-<br />

ray photoelectron spectroscopy (XPS) was also utilized to<br />

analyze the chemical state <strong>of</strong> SZO films. The <strong>optical</strong><br />

transmittance measurements were performed with a UV/<br />

visible spectrophotometer. The oxygen K-edge features <strong>of</strong><br />

SZO films were also investigated using near-edge X-ray<br />

absorption fine structure (NEXAFS) spectroscopy.<br />

3. Results <strong>and</strong> discussion<br />

3.1. <strong>Structural</strong> characterization<br />

We investigated how the growth rate was related to<br />

deposition parameters, such as substrate temperature, target<br />

to substrate distance (D ts ), rf power, etc. Details <strong>of</strong> the ZnO<br />

growth have already been described in our previous papers<br />

[3,4].<br />

Fig. 1(a) shows the XRD patterns obtained from 150-nmthick<br />

SZO films prepared with different sputtering targets at<br />

room temperature <strong>and</strong> 150 W. As shown in Fig. 1(a), only<br />

the (002) diffraction peak is observed at 2h=33.6–34.308,<br />

indicating that all <strong>of</strong> the obtained films had a preferred<br />

orientation with the c-axis perpendicular to the substrate. In<br />

addition, the peaks position <strong>of</strong> the (002) plane was also<br />

shifted to lower 2h values with increasing amounts <strong>of</strong> Ag<br />

content. The reason is that the lattice parameter <strong>of</strong> SZO was<br />

increased in the c-axis with increasing Ag dopant. In<br />

previous works, Park et al. [1] reported that the small Al<br />

ions (53 pm) was substituted into the Zn + (72 pm) site in the<br />

Al-<strong>doped</strong> ZnO crystal. Therefore, the 2h values <strong>of</strong> the (002)<br />

plane increased because crystal size decreased. Conclusively<br />

we can conclude that that the big Ag ions (122 pm) were<br />

substituted into the Zn + (72 pm) in the SZO crystal.<br />

Moreover, the intensity <strong>of</strong> (002) peaks gradually decreased<br />

<strong>and</strong> broadened according to increasing Ag dopant. Not only<br />

the full width half maximums (FWHMs) but also the<br />

intensity <strong>of</strong> the peaks were carried out to evaluate the<br />

Fig. 1. The XRD patterns <strong>of</strong> SZO films were deposited on glass substrate.<br />

The high-resolution XRD patterns with 0, 2, <strong>and</strong> 4 wt.% AgNO 3 contents in<br />

the target at RT(a) <strong>and</strong> at different substrate temperatures with 4 wt.% SZO<br />

target (b).<br />

crystalline quality <strong>of</strong> the films. As a result, the FWHMs <strong>of</strong><br />

the (002) peaks decreased with increasing Ag dopant (0.288,<br />

0.408, <strong>and</strong> 0.618, respectively). The reason is that the<br />

crystallinity decreased with increasing Ag dopant in SZO<br />

films because <strong>of</strong> the Ag + substituted into Zn + site.<br />

Fig. 1(b) shows that the XRD spectra for SZO films were<br />

prepared on glass with 4 wt.% SZO target from room<br />

temperature to 200 8C. In these results, the intensity <strong>of</strong> the<br />

(002) peaks increased with increasing substrate temperature<br />

at 100 8C. However, the intensity <strong>of</strong> the (002) peak<br />

decreased at 200 8C. At this time, the FWHMs <strong>of</strong> the<br />

(002) peaks were not changed (about 0.438). This is caused<br />

by the crystallinity <strong>of</strong> the deposited films which improved<br />

with increasing substrate temperature at b100 8C. But the<br />

crystallinity <strong>of</strong> SZO film was retrograde at 250 8C.<br />

SEM micrograph analysis (Fig. 2) indicated the granular<br />

character <strong>of</strong> the deposited films. The average grain size<br />

measured from these micrographs was in the range <strong>of</strong> 25–40<br />

nm. This result did not relate to the amount <strong>of</strong> Ag dopant.


342<br />

S.H. Jeong et al. / Surface & Coatings Technology 193 (2005) 340–344<br />

content. With Ag content increasing, the absorption edge<br />

slightly shifted to a longer wavelength region [Fig. 3(a)].<br />

However, the result <strong>of</strong> Fig. 3(c) shows the average transmittance<br />

was decreased with increasing the T sub (from 80 to<br />

50%). The reason is that the metallic property grown (to<br />

illustrate following XPS analysis) in SZO film with<br />

T sub =200 8C.<br />

The <strong>optical</strong> gap (Eg) <strong>of</strong> the SZO film can be obtained by<br />

plotting a 2 vs. hm (a is the absorption coefficient <strong>and</strong> hm is<br />

the photon energy) <strong>and</strong> extrapolating the straight-line<br />

portion <strong>of</strong> this plot to the photon energy axis [1]. Fig.<br />

3(b) shows the variation <strong>of</strong> <strong>optical</strong> b<strong>and</strong> gap as a function <strong>of</strong><br />

Ag contents. It showed that a b<strong>and</strong> gap narrowing down<br />

with increasing Ag contents. The reason is that the Ag + was<br />

substituted into the Zn + . However, Eg change by varying<br />

temperatures could not be observed in Fig. 3(d).<br />

3.3. Chemical state on the surface<br />

Fig. 3(b) shows that XP survey spectra obtained after Ar<br />

sputtering for an SZO film was prepared at RT with 4 wt.%<br />

AgNO 3 -<strong>doped</strong> ZnO target. Zinc, oxygen <strong>and</strong> Ag peaks are<br />

observed, <strong>and</strong> there was no contamination except for carbon<br />

[Fig. 4(a)].<br />

With high-resolution XPS spectra <strong>of</strong> Zn 2p 3/2 , O 1s, <strong>and</strong><br />

Ag 3d considering their atomic sensitivity, one could get the<br />

formation in the SZO film (see Table 1). Table 1 shows the<br />

percentages <strong>of</strong> <strong>silver</strong> became 0, 1.04, <strong>and</strong> 1.94 in the SZO<br />

films as dopant increased from 0 to 4 wt.%. It was certified<br />

that it is due to dopant increase that 2üÇ shifted by low<br />

angle in the XRD result. In addition, when increasing the<br />

substrate temperature, it was observed that crystallinity <strong>and</strong><br />

transmittance increased until 100 8C. These became the ZnO<br />

ratio to stoichiometry in the SZO films. We can observe that<br />

ZnO films became stoichometry as substrate temperature<br />

increased in Table 1. However, deposition at 200 8C<br />

dropped crystallinity <strong>and</strong> transmittance. These were caused<br />

by metallic character grown in the SZO film. We can<br />

observe that the quantity <strong>of</strong> <strong>zinc</strong> greatly increased in the<br />

SZO film in Table 1(5).<br />

3.4. Oxygen K-edge features <strong>of</strong> SZO films<br />

Fig. 2. The SEM images <strong>of</strong> the SZO films were prepared with different<br />

AgNO 3 content in the target. (a) Pure ZnO, (b) 2 wt.% SZO film, <strong>and</strong> (c) 4<br />

wt.% SZO films.<br />

3.2. Optical <strong>properties</strong><br />

We measured that the average transmittance in the visible<br />

range was from 90% to 85% with the increase <strong>of</strong> the Ag<br />

Chen et al. [21] reported a comparison <strong>of</strong> oxygen K-edge<br />

NEXAFS spectra <strong>of</strong> several 3d transition metal <strong>oxide</strong>s with<br />

the different number <strong>of</strong> d-electron (TiO 2 -d 0 , CrO 3 -d 3 ,FeOd<br />

6 , NiO-d 8 , <strong>and</strong> ZnO-d 10 , etc.). Here, the O K-edges had<br />

four features. The four O K-edge features could be assigned<br />

to the one-electron transition from the O 1s orbital to the<br />

2t 2g , 3e g , 3a 1g , <strong>and</strong> 4t 1u orbitals <strong>of</strong> TiO 2 , respectively.<br />

Grunes et al. [22] reported that this assignment was in<br />

essential agreement with a tight-binding extended Huckel<br />

b<strong>and</strong> structure calculation. The simple one-electron excitation<br />

scheme could be used to explain the qualitative<br />

differences in the transitions to the two molecular orbitals<br />

(2t g <strong>and</strong> 3e g ). Then, the number <strong>of</strong> O K-edge features <strong>and</strong>


S.H. Jeong et al. / Surface & Coatings Technology 193 (2005) 340–344 343<br />

Fig. 3. Optical transmittance <strong>of</strong> SZO films prepared (a) at RTwith different AgNO 3 contents in the target <strong>and</strong> (c) at different substrate temperatures with 4 wt.% SZO<br />

target. The <strong>optical</strong> b<strong>and</strong> gap <strong>of</strong> the SZO films (b) at RT with different AgNO 3 contents in the target; (d) at different substrate temperatures with 4 wt.% SZO target.<br />

their peak positions were very different from one metal<br />

<strong>oxide</strong> to another. Greatly, the 10 electrons in ZnO<br />

completely occupied both the 2t 2g , <strong>and</strong> 3e g orbitals, giving<br />

rise to the disappearance <strong>of</strong> any sharp features in the energy<br />

range b535 eV. The lowest unoccupied molecular orbital for<br />

ZnO was the 3a 1g orbital, which was most likely the origin<br />

for the broad O K-edge feature at 538 eV [21]. Fig. 5 shows<br />

the O K-edge features by the amount <strong>of</strong> the Ag dopant.<br />

Here, the O K-edge features <strong>of</strong> pure ZnO appeared broadly<br />

at 540 eV but disappeared under 535 eV. According to the<br />

amount <strong>of</strong> the Ag dopant, whole change was not observed<br />

greatly. When the MO theory is applied to several molecular<br />

orbitals, we say it is b<strong>and</strong>. In addition, occupied MO<br />

represents valence b<strong>and</strong>, <strong>and</strong> unoccupied MO represent<br />

Fig. 4. XP survey spectra <strong>of</strong> 4 wt.% SZO film after Ar sputtering.<br />

Table 1<br />

The compositions <strong>of</strong> the SZO films prepared by rf magnetron sputtering<br />

Zn O Ag<br />

(1) Pure ZnO (RT) 51.48 48.52<br />

(2) 2 wt.% SZO film (RT) 53.23 45.73 1.04<br />

(3) 4 wt.% SZO film (RT) 52.70 45.36 1.94<br />

(4) 4 wt.% SZO film (100 8C) 52.27 45.75 1.98<br />

(5) 4 wt.% SZO film (200 8C) 60.75 37.14 2.11


344<br />

S.H. Jeong et al. / Surface & Coatings Technology 193 (2005) 340–344<br />

ion diffusion. When the SZO films were stoichiometric, the<br />

crystalllinity <strong>and</strong> the transmittance increased. The <strong>optical</strong><br />

b<strong>and</strong> gap was narrowed with increasing Ag contents. This<br />

was expected because the change <strong>of</strong> valence b<strong>and</strong> produced<br />

by Ag–O due to the Ag + was substituted into the Zn + site.<br />

Acknowledgments<br />

Fig. 5. Oxygen K-edge near-edge X-ray absorption fine structure<br />

(NEXAFS) spectra measured from the SZO films with different AgNO 3<br />

contents in the target at RT.<br />

conduction b<strong>and</strong>. Because the NEXAFS feature appears<br />

when the electron excites to unoccupied MO, we can say<br />

that it express many <strong>of</strong> information <strong>of</strong> conduction b<strong>and</strong>. In<br />

detail, the peak increased gradually about 543 eV caused by<br />

the increase <strong>of</strong> density <strong>of</strong> conduction b<strong>and</strong> by Ag doping.<br />

This was expected to peak which was caused by Ag–O<br />

created by the Ag dopant. NEXAFS was measured after Ar<br />

ion sputtering for 10 min to remove adsorbed species on the<br />

surface <strong>of</strong> the SZO film.<br />

4. Conclusions<br />

Silver-<strong>doped</strong> ZnO (SZO) films with various Ag contents<br />

(0, 2, <strong>and</strong> 4 wt.%) were prepared by rf magnetron sputtering<br />

on glass substrates with extraordinarily designed ZnO<br />

target. The structural <strong>and</strong> <strong>optical</strong> <strong>properties</strong> <strong>of</strong> SZO films<br />

depended on coating parameter, such as dopant content, in<br />

target <strong>and</strong> substrate temperature. The <strong>sputtered</strong> SZO films<br />

have a preferred crystalline orientation <strong>of</strong> (002) direction.<br />

As amounts <strong>of</strong> the Ag dopant in the target were increased,<br />

the angles <strong>of</strong> (002) peaks were shifted to lower, indicating<br />

that the lattice parameter <strong>of</strong> SZO film was increased in the<br />

c-axis with increasing the amounts <strong>of</strong> the Ag dopant.<br />

Therefore, we can conclude that the big Ag ions (122 pm)<br />

were substituted into the Zn + (72 pm) site in the SZO<br />

crystal. As the amounts <strong>of</strong> the Ag dopant in the target were<br />

increased, the crystallinity <strong>and</strong> the transmittance were<br />

decreased, while the substrate temperature decreased. But<br />

the crystallinity <strong>and</strong> the transmittance <strong>of</strong> SZO films were<br />

decreased at 200 8C due to various <strong>of</strong> composition by Ag<br />

This work was supported by the BK21 project <strong>of</strong> the<br />

Ministry <strong>of</strong> Education Korea <strong>and</strong> by the Center for<br />

Advanced Plasma Surface Technology as well as CNNC<br />

at the Sungkyunkwan University. The NEXAFS experiments<br />

at Pohang Accelerator Laboratory (PLS) were<br />

supported in part by the Korean Ministry Of Science <strong>and</strong><br />

Technology (MOST) <strong>and</strong> Pohang University <strong>of</strong> Science <strong>and</strong><br />

Technology (POSTECH).<br />

References<br />

[1] K.C. Park, D.Y. Ma, K.H. Kim, Thin Solid Films 305 (1997) 201.<br />

[2] J. Ma, J. Feng, D.-H. Zhang, H.-L. Ma, S.-Y. Li, Thin Solid Films 357<br />

(1999) 98.<br />

[3] S.H. Jeong, J.W. Lee, S.B. Lee, J.-H. Boo, Thin Solid Films 435<br />

(2003) 78.<br />

[4] S.H. Jeong, S. Kho, D. Jung, S.B. Lee, J.-H. Boo, Surf. Coat. Technol.<br />

174 (2003) 187.<br />

[5] J.B. Lee, H.J. Kim, S.G. Kim, C.S. Hwang, S.-H. Hong, Y.H. Shin,<br />

N.H. Lee, Thin Solid Films 435 (2003) 179.<br />

[6] Y. Yoshino, T. Makino, Y. Katayama, T. Hata, Vacuum 59 (2000) 538.<br />

[7] J.F. Chang, H.H. Kuo, I.C. Leu, M.H. Hon, Sens. Actuators, B, Chem.<br />

84 (2002) 258.<br />

[8] D.H. Zhang, T.L. Yang, J. Ma, Appl. Surf. Sci. 158 (2000) 43.<br />

[9] W.S. Lan, S.J. Fonash, J. Electron. Mater. 16 (1987) 141.<br />

[10] K. Ellmer, R. Wendt, Surf. Coat. Technol. 93 (1997) 21.<br />

[11] T. Schuler, M.A. Aegerter, Thin Solid Films 351 (1999) 125.<br />

[12] J.L. Deschanvres, B. Bochu, J.C. Joubert, J. Phys. 4 (3) (1993) 485.<br />

[13] H. Kim, A. Pique, J.S. Horwitz, H. Murata, Z.H. Kafafi, C.M.<br />

Gilmore, D.B. Chrisey, Thin Solid Films 377 (2000) 798.<br />

[14] F.-J. Haug, Z.S. Geller, H. Zogg, A.N. Tiwari, C. Vignali, J. Vac. Sci.<br />

Technol., A 19 (2001) 171.<br />

[15] P. Nunes, E. Fortunato, R. Martins, Thin Solid Films 383 (2001) 277.<br />

[16] T. Minami, T. Yamamoto, T. Miyata, Thin Solid Films 366 (2000) 63.<br />

[17] K. Postava, H. Sueki, M. Aoyama, T. Yamaguchi, K. Murakami, Y.<br />

Igasasi, Appl. Surf. Sci. 175 (2001) 543.<br />

[18] J. Han, P.Q. Mantas, A.M.R. Senos, J. Eur. Ceram. Soc. 21 (2001)<br />

1883.<br />

[19] J. Fan, R. Freer, J. Appl. Phys. 77 (1995) 4795.<br />

[20] C.A.K. Gouvea, F. Wypych, S.G. Moraes, N. Duran, P. Peralta-<br />

Zamora, Chemosphere 40 (2000) 427.<br />

[21] J.G. Chen, B. Fruhberger, M.L. Colaianni, J. Vac. Sci. Technol., A 14<br />

(1996) 1668.<br />

[22] L.A. Grunes, R.D. Leapman, C.N. Wilker, R. H<strong>of</strong>fman, A.B. Kunz,<br />

Phys. Rev., B 25 (1982) 7157.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!