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4600 IOM - Eastech Flow Controls

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SCOPE<br />

This manual contains information concerning the installation, operation and<br />

maintenance of the Vantage 4000. To ensure proper performance of the unit, the<br />

instructions should be thoroughly understood and followed.<br />

Section<br />

1<br />

Keep the manual in a readily accessible location for future reference.<br />

Changes and additions to the original edition of this manual will be covered by a “CHANGE<br />

NOTICE” supplied with the manual. The change notice will identify the sections in this manual<br />

where the changes have occurred.<br />

Vantage 4000<br />

Table of Contents<br />

Scope ...................................................................................................................................... 1-1<br />

General Specifications............................................................................................................ 1-2<br />

Installation Procedure.......................................................................................................... 2-1<br />

Enclosure Mounting ............................................................................................................... 2-1<br />

System Diagram ..................................................................................................................... 2-2<br />

Wiring Connections................................................................................................................ 2-3<br />

Splice Procedure..................................................................................................................... 2-5<br />

Programming........................................................................................................................ 3-1<br />

QuikCal Menu Functions ....................................................................................................... 3-1<br />

Main <strong>Flow</strong> Screen.............................................................................................................. 3-2<br />

Review Meter..................................................................................................................... 3-2<br />

Program ............................................................................................................................. 3-2<br />

Measure Units .................................................................................................................. 3-2<br />

Sensor Install.................................................................................................................... 3-3<br />

Totalizer........................................................................................................................... 3-5<br />

4-20 Output...................................................................................................................... 3-6<br />

Damping........................................................................................................................... 3-6<br />

Lost Signal ....................................................................................................................... 3-7<br />

<strong>Flow</strong> Simulation............................................................................................................... 3-7<br />

Integrator.......................................................................................................................... 3-7<br />

Setpoints........................................................................................................................... 3-8<br />

Relays............................................................................................................................... 3-8<br />

Daily Sum........................................................................................................................... 3-8<br />

Data Logger ....................................................................................................................... 3-9<br />

System Setup...................................................................................................................... 3-9<br />

Vantage 4000 1-1 942000<br />

01/04


GENERAL SPECIFICATIONS<br />

Pipe Size Range<br />

Output<br />

Display<br />

Programming<br />

Power<br />

Strap On Sensors: 1” to 120” (Larger pipe ranges available, consult factory)<br />

Hotshot Style Sensors: 8” to 120” (using tapping saddles >15”)<br />

Windowed Spool Sensors: 3”to 48”<br />

Internal Wetted Sensors: 12” to 120”<br />

Two 4-20 mADC isolated; 800 ohms max. (Model <strong>4600</strong>)<br />

One 4-20 mADC isolated, 800 ohms max (Model 4400)<br />

Three programmable relays, SPDT .25 amp @ 120 VAC, .5 amp @ 24 VDC (Model <strong>4600</strong>)<br />

One programmable relay, SPDT .25 amp @ 120 VAC, .5 amp @ 24 VDC (Model 4400)<br />

RS-232 Serial Port, 9600 – 36500 Baud, Modbus Protocol<br />

RS-485 Serial Port optically isolated, Modbus Protocol (Model <strong>4600</strong> Only)<br />

12VDC, 100ma Maximum<br />

Data Logger & Software CD<br />

Backlit LCD, 128x64 Graphic Module<br />

Front panel mounted 16 button keypad., Computer or Palm Pilot<br />

80/240 VAC, 50/60 Hz, or 12-28 VDC @ 350 mA continuous.<br />

Accuracy<br />

Sensor<br />

Electronic<br />

Enclosure<br />

Up to +/- 0.5% of actual flow above 1 foot per second.<br />

Strap On:<br />

Temperature Range: -20° to 160° F (-30° to 70° C)<br />

-20° to 300° F, High Temperature option<br />

Operating Frequency: 640 or 1280 KHz<br />

Housing:<br />

Cable:<br />

Hotshot Wetted:<br />

Temperature Range:<br />

Operating Frequency:<br />

Pressure:<br />

Housing:<br />

Cable:<br />

Anodized aluminum, Ultem plastic<br />

50 feet of Triaxial PVC coated Std.<br />

(1000 ft maximum) Belden 9222 or equal<br />

-40° to 160° F (-40° to 90° C) 30 kHz<br />

640 or 1280 KHz<br />

0-300 PSI<br />

316s/s, PVC tip<br />

50 feet of Triaxial PVC coated Std<br />

(1000 ft maximum) Belden 9222 or equal<br />

IP66/NEMA 4X standard, temperature range: -4° to 158° F (-20° to 70° C)<br />

Optional with heater, temperatures down to -40° F (-40°C)<br />

Vantage 4000 1-2


Section<br />

2<br />

Installation<br />

Enclosure Mounting<br />

The enclosure is rated IP 66 (NEMA 4X) and can be mounted indoors or out. A sunshade is recommended<br />

for outdoor installation. Openings used for the sensor and power must be properly prepared and sealed to<br />

maintain the rating. There are two stainless steel mounting brackets factory assembled to the enclosure. The<br />

mounting feet have slots for ¼" bolts (4 places).<br />

The electronics should be mounted with the display<br />

at eye level or lower. There are three ½" holes in<br />

the bottom of the enclosure for conduit fittings.<br />

9.32"<br />

8.25"<br />

8.92"<br />

9.50"<br />

5.50"<br />

These holes have rubber plugs installed at the<br />

factory. If you do not use all three holes for<br />

conduit, leave the rubber plugs in the holes to<br />

protect the enclosure ratings.<br />

Opening the Enclosure:<br />

There are two hinged door clasps on the front cover<br />

of the enclosure. To open, put thumb on one of the<br />

hinges, pull toward the outside of the enclosure.<br />

Once the hinge pops to the outside it will lower<br />

allowing the clasp at the bottom of the hinge to<br />

release. Swing the cover towards the front to open.<br />

The opposite side will act as a hinge to swing the<br />

door freely. To close, clasp the bottom side of the<br />

hinge and push the top of the hinge toward the<br />

enclosure until it locks.<br />

Hinge Lock and Optional Door Lock<br />

There are two plastic gray plugs supplied with the Vantage 4000. These plugs may be used to<br />

permanently disable one side of the hinged handles. If an optional door lock was supplied with the<br />

unit then one side of the hinge handle should be plugged and the other side will have the key lock<br />

used. Either side hinge handle may be disabled. Insert the gray plug into the keyhole. Warning:<br />

This will permanently disable the hinge handle. The other side can be used for the key provided<br />

for the optional lock.<br />

Vantage 4000 2-1


Note: The key will have to be left in the hinge handle<br />

if the door is to remain unlocked. The only way the<br />

key can be removed is if the hinge handle is locked.<br />

Vantage 4000 Recommended System Diagram<br />

NEMA 4X/IP66<br />

Enclosure<br />

Flex Conduit<br />

(by others)<br />

Pull Box<br />

(by others)<br />

Metallic Conduit<br />

(by others)<br />

Sensor Cable (1000ft max.)<br />

7/8" entrance holes<br />

(3 places)<br />

Input Power<br />

4-20madc output<br />

Sensor connections: 1/2"-14 NPT<br />

Vantage 4000 2-2


Wiring Diagram<br />

There are three terminal strips provided for all wiring of the Vantage 4000. The AC power terminal<br />

is separate from the other two terminal strips. The power terminal strip has three connections for<br />

High, Low and Ground for AC voltage only. Refer to the wiring diagram below for all internal<br />

wiring connections. The specifications for the load requirements for each input are on Page 1-2<br />

General Specifications. The unit may also be powered with 12-24 VDC at TBA Terminals 14 (+)<br />

and 15 (-).<br />

*Model <strong>4600</strong> Only<br />

SENSOR<br />

CONNECTIONS<br />

DC Power Out<br />

AMR<br />

+ - + -<br />

RS-232<br />

CTS<br />

RTS<br />

RX<br />

TX<br />

*<br />

RS-485<br />

B<br />

A<br />

GND<br />

Heater<br />

Connection<br />

B<br />

A<br />

UPSTREAM<br />

DOWNSTREAM<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

+ - + -<br />

+ -<br />

4-20maDc Out #1<br />

4-20maDc Out #2<br />

*<br />

NC<br />

C<br />

NO<br />

Relay #1<br />

NC<br />

C<br />

NO<br />

Relay #2<br />

NO<br />

NC<br />

C<br />

Relay #3<br />

* *<br />

Battery (DC) In<br />

LO<br />

HI<br />

GND<br />

TB1<br />

90-240VAC<br />

50/60 HZ<br />

Sensor Cable Preparation<br />

1-5/8" 1-3/4"<br />

1-1/4" 1-3/8"<br />

1-1/8" 1"<br />

3/4" 5/8"<br />

3/8" 1/2"<br />

1/4"<br />

3/8" 1/2"<br />

3/8"<br />

1/4"<br />

3/8"<br />

Remove<br />

outer<br />

cover<br />

Remove<br />

outer<br />

Remove<br />

middle<br />

Remove<br />

middle<br />

Remove<br />

inner<br />

Completed<br />

cable<br />

1 shield 2 cover 3 shield 4<br />

cover<br />

5 6<br />

Vantage 4000 2-3


Sensor Cable Preparation<br />

Sensor cable connections. Before pulling the sensor cables through the conduit, mark the ends of the cables to<br />

indicate which is the upstream and downstream sensor cable. Leave approximately 8 inches of cable<br />

extending from the conduit in the enclosure. Prepare the cable ends in the following manner.<br />

1. Remove outer cable cover. Measure 1-5/8" from the end of the cable. With a cutting tool,<br />

carefully cut through the outer covering completely around the cable making sure not to cut into the<br />

outer shield. Make another cut from the first cut to the end of the cable and remove the outer cover.<br />

2. Remove outer shield. Measure 1-1/4" from the end of the cable with a pair of small cutters, cut<br />

the shield around the cable at the measured point and remove the cut off shield.<br />

3. Remove middle cover. Measure 1" from the end of the cable. With a cutting tool, carefully cut<br />

through the middle covering completely around the cable making sure not to cut into the middle<br />

shield. Make another cut from the first cut to the end of the cable and remove the middle cover.<br />

4. Remove middle shield. Measure 5/8" from the end of the cable. With a pair of small cutters, cut<br />

the shield around the cable at the measured point and remove the cut off shield.<br />

5. Remove inner cover. Measure 3/8" from the end of the cable. With a cutting tool or pair of wire<br />

strippers, carefully cut the inner covering completely around the cable, making sure not to cut into the<br />

center conductor and remove the inner cover.<br />

After the ends of the cables have been prepared, loosen the screws on the sensor inputs at the lower<br />

left corner of the PCB and remove the two pairs of clamps. Take the upstream cable and insert the<br />

center conductor into the top terminal of the upstream sensor and tighten the screw. Slightly pull on<br />

the cable to ensure the wire is secured to the terminal. Take the downstream cable and insert the<br />

center conductor into the top terminal of the downstream sensor and tighten the screw. Slightly pull<br />

on the cable to ensure the wire is secured to the terminal.<br />

Place the two pair of clamps over the middle and outer shields and secure them into place. Verify<br />

that the clamps are making good contact with the shields and that no wires of the shields are<br />

extending beyond their own clamp down area.<br />

Vantage 4000 2-4


Triax Cable Splice Procedure<br />

Materials Required<br />

* 4 pigtail cap crimps (wire size 18-12)<br />

* 2 center conductor cap crimps (wire size 22-14)<br />

* Strips of splice wrap<br />

Crimp tool (customer supplied)<br />

Knife (customer supplied)<br />

Pointed tool (customer supplied)<br />

Junction box (customer supplied)<br />

A cable connection kit may be purchased through <strong>Eastech</strong> Badger that will include the * items above<br />

(Part # 541874).<br />

Trim each of the four cables at the junction box to 9 inches in length. Each of the four cables can now be<br />

prepared as described in the sequence following:<br />

Using a knife, trim two inches of the outer jacket from each cable. The wire braid beneath the outer<br />

jacket must not be cut. See "A".<br />

Using a pointed tool, carefully comb out the outer braid of each cable as shown in "B". Form the combed<br />

braid into a pigtail dressed to the side of the cable as<br />

shown in "C".<br />

Trim 1 inch of the inner jacket from each of the cables<br />

as shown in "D". Again, use care not to cut the inner<br />

braid beneath the inner jacket.<br />

Using a pointed tool, carefully comb out the inner<br />

braid "E" and form into a pigtail dressed to the same side<br />

A B C D E F G<br />

of the cable as outer pigtail in "F".<br />

Remove 1/2 inch of insulation from the inner conductor of each cable. Cut the outer pigtail to the same<br />

length as the inner pigtail on each cable. "G" depicts the completed preparation.<br />

Cable Termination<br />

Pull cables approximately 18 inches outside of junction box. Select one sensor cable and one cable from<br />

the electronic enclosure and place them side by side as shown in Fig. 1. Twist each cable's outer pigtails<br />

together, then the inner pigtails together and finally the center<br />

conductors together to form the cable splice. In similar fashion,<br />

connect the remaining sensor cable and the cable from the<br />

electronic enclosure.<br />

Identification of upstream and downstream sensor cables must<br />

now be made. Connect a short wire from the center conductor<br />

splice to the inner shield pigtail splice on the upstream sensor<br />

FIG 1<br />

FIG 2<br />

cable. Using a multimeter determine the upstream sensor cable at<br />

the electronic enclosure end by continuity measurement. Identify the upstream cable for later termination.<br />

Remove the shorting wire and using the cap crimps supplied, crimp the larger caps on each spliced<br />

pigtail and the small cap on the center conductor splice as shown in Fig. 2. Repeat this procedure for the<br />

second cable.<br />

At this point turn power on at the electronics and verify that an OK signal condition appears on the<br />

display.<br />

Turn power "OFF".<br />

Using Splice Strips<br />

1. Remove cover off of strips<br />

2. Totally wrap strips tightly around all of the splice connections.<br />

The finished splices should be coiled inside the junction box. When properly placed, the splices should<br />

be clear of the junction box cover area. Proper sealing of the junction box is necessary for watertight<br />

integrity.<br />

This completes the triax cable splice connection.<br />

Vantage 4000 2-5


<strong>Flow</strong><br />

Vel.<br />

FwdT<br />

X1<br />

Status -<br />

MENU<br />

00 GPM<br />

00 FPS<br />

00 GAL<br />

Okay<br />

QuickCal Menu Functions<br />

The screen to the left represents the main screen. However, the<br />

user may select the desired lines to be displayed on the main<br />

screen. Programming of the main display will be explained later<br />

in the manual. To program, recalibrate or change any function<br />

in the Vantage 4000, press the “MENU” key. This will display<br />

the Main Menu for all of the functions of the Vantage 4000<br />

QuikCal firmware. Below is a quick reference for the main<br />

menu and a brief description of each to allow the user to<br />

navigate to the required locations.<br />

Section<br />

3<br />

>01) Review Meter Selection of this will display the application set up parameters and sensor orientation<br />

(V, Z and W shot)) and the sensor separation that the meter is programmed.<br />

>02) Program 01) Measure Units To assign engineering units for flow, velocity and<br />

measurement.<br />

02) Sensor Install To calibrate pipe parameters. (pipe size, pipe material &<br />

schedule, fluid, sensor type and mounting style (V, Z and W<br />

shot) and Sensor installed cable lengths.<br />

03) Totalizer To select totalizer engineering units and multiplier.<br />

04) 4-20 Outputs To adjust, assign and set full scale of the 4-20ma output and<br />

to assign low flow shutdown.<br />

05) Damping To adjust damping time.<br />

06) Lost Signal To adjust Lost signal time and Fail to zero or span.<br />

07) <strong>Flow</strong> Sim <strong>Flow</strong> simulation<br />

08) Integrator To assign closure for contact integrator.<br />

09) Setpoints To assign setpoints. (e.g. Hi or Lo alarms)<br />

10) Relays Relay assignment for all relays.<br />

11) Meter Factor Zero Offset Adjustments<br />

>03) Daily Sum 01) Daily Sum To review daily average, minimum and maximum<br />

parameters<br />

>04) Data logger 01) Set Time/date To set the time and date<br />

02) Storage Rate To set logger storage intervals.<br />

03) Secondary To set secondary trip point and time intervals.<br />

04) Log Channels To set channels to log and values to log.<br />

05) View Data To review logged channel history.<br />

06) Amount Stored To review time, amount of data stored and amount left.<br />

07) Clear Data To clear all stored logger data.<br />

>05) System Setup 01) Language To set unit to display language to be used.<br />

02) Display To set display contrast and backlighting.<br />

03) Comm. Ports To set RS-232 & 485 communications and baud rates.<br />

04) Display Modes To select display lines to be viewed on main screen.<br />

05) Options To select additional relays and Isolated 485.<br />

06) Totals Reset To reset the totalizer.<br />

07) New Password To change password.<br />

08) Summary Reset To clear daily summary.<br />

09) Sensor Option To set sensor power from Normal to High or to change<br />

polarity of sensors.<br />

10) Meter reset To reset to factory defaults.<br />

11) New Firmware To upload new firmware into meter.<br />

Vantage 4000 3-1


Main <strong>Flow</strong> Screen: The main flow screen will have four pages: Main <strong>Flow</strong> screen (to<br />

view flow and totals, Alarms Tripped screen (to review alarms tripped and relays energized),<br />

Sensor Signal and Gain screen (to view the transmit and receive signal and the gain strengths)<br />

and the Phase and Reynolds # screen (internal timing). To view these screens press the UP key.<br />

>01) Review Meter: To review the application parameters and the sensor orientation (vee<br />

shot, zee shot, or W shot) that the meter is programmed for press the Menu key and then the 01<br />

key. The first screen will allow the user to review the sensor separation that is required for the<br />

application and the sensor orientation (V, Z, or W Shot). Press the Enter key and the next screen<br />

(Program Parameters) will appear.<br />

PIPE MTL xxxxxxxxxxx<br />

WALL THK ****<br />

PIPE OD ****<br />

SENSOR TYP<br />

****-****(FREQ)<br />

FLOW @ 20 MA *****<br />

LINER MTL ****<br />

LINER THK *****<br />

These are the parameters that the meter has been calibrated to. This<br />

will allow the user to use a quick check for pipe size, sensor type and<br />

frequency and the maximum flow rate for the 4-20 mADC output.<br />

Press the Enter key.<br />

Press the Enter key to return to the main menu.<br />

>02) Program<br />

01) Measure Units:<br />

From the main screen press the MENU key, number 02. Enter Security ID (00000000 from the<br />

factory), press ENTER key and number 01.<br />

<strong>Flow</strong> Units:<br />

Select the flow engineering unit desired by pressing the number in front of the selection. Units available<br />

are:<br />

<strong>Flow</strong> Units<br />

01) GPM<br />

02) GPD<br />

03) MGD<br />

04) CFS<br />

05) CFM<br />

06) CFD<br />

01) GPM, gallons/minute 09) LPD, liters/day<br />

02) GPD, gallons/day 10) MLD, million liters/day<br />

03) MGD, million gallons/day 11) MS3, cubic meters/second<br />

04) CFS, cubic foot/second 12) M3H, cubic meter/hour<br />

05) CMF, cubic foot/minute 13) M3D, cubic meter/day<br />

06) CFD, cubic foot/day 14) IGM, imperial gallons/minute<br />

07) LPS, liters/second 15) BPH, barrels/hour<br />

08) LPM, liters/minute<br />

After pressing the selected flow units number desired the next screen will automatically appear:<br />

<strong>Flow</strong> Display Format:<br />

The <strong>Flow</strong> Display Format screen simply asks how many digits you want to show to the right of the<br />

decimal point. Press the number that corresponds to your selected value: 01) #, 02) #.#, 03) #.##.<br />

Example: GPM, #, will show a direct flow reading (e.g. 100 GPM).<br />

Enter the number in front of the desired <strong>Flow</strong> Display format and the program will automatically<br />

display the Dimension Units screen.<br />

Dimension Units:<br />

The dimesion units will allow the user to select the engineering measuring units desired to be selected.<br />

Available dimesional units are: 01) Inches, 02) Feet, 03) Meters, 04) Centimeters and 05) Millimeters.<br />

After pressing the selected dimension units number desired the program will automatically take you<br />

back to the Program/Cal. Screen.<br />

Vantage 4000 3-2


02) Program (Continued)<br />

>02) Sensor Install:<br />

The sensor install functions will allow the user to select pipe size, pipe material, fluid parameters and<br />

sensor type selections. From the main screen press MENU, 2, press Enter, pass the password screen<br />

and press 2. The first screen to appear is for programming the unit for the sensor type to be used.<br />

Sensor Type:<br />

Sensor Type:<br />

01) Strap On<br />

02) Wetted<br />

03) Windowed<br />

01) Strap On style sensors. This style of sensor is the sensor that will be<br />

associated with outside the pipe mounting.<br />

02) Wetted Sensor style is associated with the hotshot style and the<br />

internal wetted type sensors.<br />

03) Windowed style sensor is associated with the fabricated windowed<br />

spool type sensor.<br />

After pressing the number desired the program will automatically take you to the screen for selection of<br />

the associated sensor model.<br />

NOTE: The Sensor Model numbers and operating frequencies are designated on the sensor itself. If<br />

you do not know the sensor type look on the sensor tag.<br />

Sensor Model:<br />

01) Strap On Sensor:<br />

01) V30S-1280 is the small new style strap on sensor and is 1280KHZ operating frequency.<br />

02) V30ST-1280 is the small new style strap on sensor for high temperature applications and is<br />

1280KHZ operating frequency.<br />

03) V30L-1280 is the large new style strap on sensor and is 1280KHZ operating frequency.<br />

04) V30LT-1280 is the large new style strap on sensor for high temperature applications and is<br />

1280KHZ operating frequency.<br />

05) V30S-640 is the small new style strap on sensor and is 640KHZ operating frequency.<br />

06) V30ST-640 is the small new style strap on sensor for high temperature applications and is<br />

640KHZ operating frequency.<br />

07) V30L-640 is the large new style strap on sensor and is 640KHZ operating frequency.<br />

08) V30LT-640 is the large new style strap on sensor for high temperature applications and is<br />

640KHZ operating frequency.<br />

09) V52S-1280 is the small new style strap on sensor used on thin wall and copper/brass pipe<br />

applications and is 1280KHZ operating frequency.<br />

10) V52ST-1280 is the small new style high temperature strap on sensor used on thin wall and<br />

copper/brass pipe applications and is 1280KHZ operating frequency.<br />

11) V52L-1280 is the large new style strap on sensor used on thin wall and copper/brass pipe<br />

applications and is 1280KHZ operating frequency.<br />

12) V52LT-1280 is the large new style high temperature strap on sensor used on thin wall and<br />

copper/brass pipe applications and is 1280KHZ operating frequency.<br />

13) SO30-1280 is the old style strap on sensor used with the older Model 4500 and is 1280KHZ<br />

operating frequency.<br />

14) ST30-1280 is the old style high temperature strap on sensor used with the older Model 4500<br />

and is 1280KHZ operating frequency.<br />

15) SO30-640 is the old style strap on sensor used with the older Model 4500 and is 640KHZ<br />

operating frequency.<br />

16) ST30-640 is the old style high temperature strap on sensor used with the older Model 4500 and<br />

is 640KHZ operating frequency.<br />

17) SO52-1280 is the old style strap on sensor used with the older Model 4500 on thin wall or<br />

copper/brass pipes and is 1280KHZ operating frequency.<br />

Vantage 4000 3-3


02) Program (Continued)<br />

18) ST52-1280 is the old style high temperature strap on sensor used with the older Model 4500 on<br />

thin wall or copper/brass pipes and is 1280KHZ operating frequency.<br />

02) Wetted Sensor:<br />

01) V20WT1-12 is the new style hotshot wet tap style sensor and is 1280KHZ operating frequency.<br />

02) V20WT1-64 is the new style hotshot wet tap style sensor and is 640KHZ operating frequency.<br />

03) WFF-2 is the internal wetted sensor for pipe sizes 12" – 36" and is 1280 KHZ operating frequency.<br />

04) WFF-2 is the internal wetted sensor for pipe sizes 12" – 36" and is 640 KHZ operating frequency.<br />

05) WR-2 is the internal wetted sensor for pipe sizes > 36" and is 1280 KHZ operating frequency.<br />

06) WR-2 is the internal wetted sensor for pipe sizes > 36" and is 640 KHZ operating frequency.<br />

07) WFG-1 is the wetted 2" flanged sensor and is 1280 KHZ operating frequency.<br />

08) WFG-1 is the wetted 2" flanged sensor and is 640 KHZ operating frequency.<br />

09) HS3-1280 is the hotshot style sensor and is 1280 KHZ operating frequency.<br />

10) HS3-640 is the hotshot style sensor and is 640 KHZ operating frequency.<br />

03) Windowed:<br />

01) WD-1-12 is the windowed sensor and is 1280KHZ operating frequency.<br />

02) WD-1-64 is the windowed sensor and is 640KHZ operating frequency.<br />

After pressing the selected sensor style number desired, the program will automatically take you to the<br />

Pipe Material screen.<br />

Pipe Material<br />

1) Carbon Stl<br />

2) Stainless Stl<br />

3) PVC<br />

4) Cast Iron<br />

5) Ductile Iron<br />

6) Asbestos Cmnt<br />

7) Copper<br />

8) Brass<br />

9) Other<br />

Pipe Material:<br />

The pipe material screen will allow you to select the pipe material for the<br />

unit. Selections are:<br />

Carbon Steel, Stainless Steel, PVC, Cast Iron, Ductile Iron, Asbestos<br />

Cement, Copper, Brass and Other. If Other is selected you will need to<br />

enter the Sonic Velocity of the material.<br />

After pressing the selected pipe material number desired, the program will<br />

automatically take you to the Pipe Schedules screen.<br />

Pipe Schedules:<br />

The Pipe Schedules screen will allow the user to select the pipe schedule of the pipe material chosen. If<br />

the pipe schedule is not known select “Other” and the program will allow the user to enter the Pipe<br />

O.D. and the Wall Thickness for the application.<br />

After pressing the selected pipe schedule number or entering the O.D. and wall thickness desired, the<br />

program will automatically take you to the Pipe Size screen.<br />

Pipe Size:<br />

Press the appropriate number in front of the pipe size desired if the O.D. and pipe wall thickness has not<br />

already been entered.<br />

After pressing the selected pipe size number desired the program will automatically take you to the<br />

Liner Material screen.<br />

Liner Material:<br />

Selections are: 01) None, 02) Epoxy, 03) Glass, 04) Bitumastic, 05) Rubber, 06) Mortar, and 07) Other.<br />

After pressing the selected pipe liner number desired the program will automatically take you to the<br />

Liner Thickness screen. If 01) None was selected the next screen will be the Fluid Type screen.<br />

Vantage 4000 3-4


02) Program (Continued)<br />

Liner Thickness:<br />

If a pipe liner has been selected enter the thickness of the pipe liner in the engineering units designated<br />

and press the Enter key. This will automatically take you to the Fluid Type Screen.<br />

Fluid Type:<br />

The Fluid Type screen will allow you to select the fluid type of the media to be measured.<br />

For water, wastewater and sewage select “01) Water”. This selection will automatically take you to the<br />

Sensor shot type screen.<br />

If the fluid is other than water select “02) Other”. When using this screen you will need to enter the<br />

following fluid media information:<br />

Sonic Velocity of fluid in FPS (feet per second)<br />

Fluid Viscosity in Centipoise (Cp)<br />

Specific gravity of fluid<br />

If the sonic velocity of the fluid is not known you may call <strong>Eastech</strong> Badger at 1-800-226-3569. We<br />

have a library of various fluids and the associated sonic velocities.<br />

After entering the fluid parameters the next screen will be the Sensor Shot Type screen.<br />

Sensor Shot Type:<br />

The Sensor Shot Type screen will allow the user to program for the sensor placement on the pipe.<br />

Selections are:<br />

01) Z Shot, sensors are mounted on opposite sides of pipe<br />

02) V Shot, sensors are mounted on the same side of pipe<br />

03) W Shot, sensors are mounted on the same side of pipe (usually 1" – 3" pipe sizes).<br />

Sensor Cable Length:<br />

There will be two screens to enter sensor cable length. The first screen will be for Sensor #1 and the<br />

second screen will be for Sensor #2. Simply type in the cable length used for each sensor.<br />

This completes the 02) Sensor Install selection. To review the sensor separation go to Review Meter.<br />

>03 Totalizer<br />

Totalizer Units:<br />

01) GAL<br />

02) MET3<br />

03) LTRS<br />

04) IGAL<br />

05) BARR<br />

06) CUFT<br />

07) ACFT<br />

Totalizer Units:<br />

Select the Totalizer Units desired by pressing the number designation in<br />

front of the selection. Available totalizer units are:<br />

GAL (gallons) MET3 (cubic meters) LTRS (liters)<br />

IGAL (imperial gallons) BARR (barrels) CUFT (cubic feet)<br />

ACFG (acre feet)<br />

After pressing the selected totalizer engineering units desired the displayed<br />

totalizer multiplier screen will appear.<br />

Totalizer Multiplier:<br />

The Totalizer Multiplier screen will allow the user to select the multiplier for the totalizer that is to be<br />

displayed on the main screen. The multiplier choices are:<br />

01) x .01 05) x 100<br />

02) x .02 06) x 1000<br />

03) x 1 07) x 10k<br />

04) x 10<br />

Vantage 4000 3-5


02) Program (Continued)<br />

>04) 4-20 Outputs:<br />

This section will allow the user to:<br />

01) Adjust Fwd (adjust forward flow)<br />

02) Adjust Rev (adjust reverse flow)<br />

03) Fullscale (assign maximum flow and low flow shutdown)<br />

4-20 Output Assignment and Adjustment<br />

04) 4-20 Out Selection 4 in the programming menu is the 4-20mA output and assignment<br />

adjustment. Press the 4 key to adjust or assign the 4-20mADC output.<br />

4-20 Loop Output<br />

01) Adjust Fwd<br />

02) Adjust Rev<br />

03) Fullscale<br />

1) Adjustment: To adjust or calibrate the 4-20mADC for the forward<br />

flow output press the 01 key. To adjust or calibrate the 4-20 mADC for<br />

the reverse flow press 02 (Model 2600 only). To program the full scale<br />

of the 4-20 mADC output press 03.<br />

>1) Up 2) Down<br />

. . . . . . . . . . . . . . . . .<br />

>3) Coarse 4) Fine<br />

>5) 4 mA 6) 20 mA<br />

To adjust Zero: Press the 5 key, the cursor arrow will appear before the 5)<br />

4 mA line. Press the 3 key for coarse adjustment or the 4 key for fine<br />

adjustment. Now press the 1 key to adjust the mA upwards or the 2 key to<br />

adjust downwards.<br />

To adjust Span: Press the 6 key, the cursor arrow will appear before the 6) 20 mA line. Press the 3 key<br />

for coarse adjustment or the 4 key for fine adjustment. Now press the 1 key to adjust the mA. upwards<br />

or the 2 key to adjust downwards.<br />

To assign the 4-20mA loop press the 02) Assignment key.<br />

Application<br />

Fullscale <strong>Flow</strong>rate<br />

xxxx.x<br />

GPM<br />

To assign the 20mADC full scale value press 03) Fullscale. The<br />

following screen will appear: Type in the desired full scale flow rate that<br />

is desired for the 20mADC. Press the Enter key. The next screen is the<br />

Application <strong>Flow</strong> Rate Shutdown screen. This screen will allow the<br />

user to select a low flow shutoff for the display and the 4-20mADC<br />

output. Type in the low flow shutdown in the flow engineering units<br />

displayed. Press the enter key to return to the main menu.<br />

>05) Damping:<br />

>05) Damping This option will allow the user to select the damping or response time<br />

of the flow meter. Press the 05 on the keypad.<br />

Vantage 4000 3-6


02) Program (Continued)<br />

Output Damping Adjustment<br />

To adjust the 4-20mA output damping press the 7 key. This will allow the user to adjust the damping<br />

time. The damping times available are:<br />

01) None 04) 60 Seconds<br />

02) 10 Seconds 05) 120 Seconds<br />

03) 30 Seconds<br />

Enter the number in front of the desired damping time.<br />

>06) Lost Signal:<br />

Lost Signal Setting<br />

To adjust the Lost Signal Time. (This is how long the meter will hold the last value after losing the<br />

signal until failing to the Lost Signal 4-20 mADC assignment).<br />

06) Lost Signal To set the Lost Signal time press the 06) key. The lost signal times<br />

available are:<br />

01) 5 Seconds 05) 2 Minutes<br />

02) 15 Seconds 06) 4 Minutes<br />

03) 30 Seconds 07) 8 Minutes<br />

04) 60 Seconds 08) 16 Minutes<br />

After pressing the desired number, or ENTER key, the next screen to appear is the Lost Signal Action<br />

assignment. In this screen the user will select the default for the 4-20mADC output during a lost signal<br />

condition. The selections are:<br />

01) Fail to Zero<br />

02) Fail to Span<br />

03) Hold last value<br />

Press the number desired, this will return to the main program screen.<br />

>07) <strong>Flow</strong> Simulation:<br />

>07) <strong>Flow</strong> Sim.<br />

<strong>Flow</strong> Simulation<br />

The flow simulation screen will allow the user to check the user to<br />

simulate flow. Press the MENU key to return to the main program<br />

screen.<br />

>08) Integrator:<br />

Integrator Setup<br />

>08) Integrator<br />

The next option in the program menu is the Integrator screen. To<br />

select this, press the 08. This screen will allow the user to assign the<br />

contact closure time for a contact integrator. The cursor will appear<br />

on the most significant digit. Use the number keys to enter the<br />

totalized flow value you want to have for a contact output. Press the<br />

ENTER key to return to the main program screen.<br />

Vantage 4000 3-7


02) Program (Continued)<br />

>09) Setpoints:<br />

Programming Setpoints<br />

>09) Setpoints This selection will allow the user to assign up to two setpoints for High or<br />

Low alarm conditions. Press the 09 key to enter the setpoint selections.<br />

Press the 01) key for Setpoint #1. Press the 02) key for Setpoint #2. The<br />

next screen allows the user to assign the setpoint selected to velocity or<br />

flow. Press the 01) key for Velocity and the 02) key for <strong>Flow</strong>. The velocity<br />

selection will be in the engineering units selected for velocity. The flow selection will be in engineering<br />

units selected for flow. The next screen will allow the user to input ON and OFF points for the setpoint<br />

selected. For Low alarm the ON value will be less than the OFF value. For High alarm the ON value<br />

will be greater than the OFF value. To program move the cursor to the left most significant digit by<br />

using the DOWN/LEFT arrow key. Enter the number desired by using the keypad. The cursor will<br />

advance to the right after the selection is entered. Press the ENTER key. The Setpoints must be<br />

assigned to a Relay.<br />

>10) Relays:<br />

>10) Relays<br />

Relay Assignment<br />

The next option in the program menu is the Relays screen. To select<br />

this press 10) on the keypad. This option will allow the user to assign<br />

each of the three relays to the following selections:<br />

01) None 04) Setpoint #3 07) Reverse <strong>Flow</strong> 10) Cont In<br />

02) Setpoint #1 05) Lost Signal 08) Fwd Total<br />

03) Setpoint #2 06) 4-20 Loop 09) Rev Total<br />

Press the number in front of the selection desired on the keypad.<br />

>11) Meter Factor: The meter factor screen will allow the user to either manually, or automatically set<br />

zero offset.<br />

01) Manual zero. To set zero offsets while fluid is flowing.<br />

02) Auto zero. To set zero offset while at zero flow.<br />

This concludes >02) Program menu functions.<br />

>03) Daily Sum<br />

This function will allow the user to review the daily Sum of the Logger. To access the Daily Sum<br />

screen, press the 03) key on the keypad.<br />

Daily Sum: View the Average, Minimum and Maximum flows and the time of the event for the last<br />

eight days of flow.<br />

Press the ENTER key to return to the main program menu.<br />

This concludes the Daily Sum selections.<br />

Vantage 4000 3-8


04) Data Logger<br />

>04) Data Logger<br />

The next selection in the program menu is the data logger selection. There<br />

are five selections in the data logger menu.<br />

01) Set Time/Date: Press the UP key to move the arrow to the date<br />

or time that is to be changed. Press the number value on the key pad to<br />

change. Note the time is entered and viewed as military time.<br />

02) Storage Rate: This will allow the user to select the storage rate for the logging. Selections<br />

are:<br />

01) 1 minute 03) 10 minute 05) 30 minute<br />

02) 5 minute 04) 15 minute 06) 60 minute<br />

03) Secondary: This will allow the user to select a secondary log rate to store logging at a different<br />

interval than the main interval. This may be used to store at faster intervals during storms or flow<br />

events. The selections available are:<br />

01)Not active 02)Setpoint #1 03)Setpoint #2 04)Setpoint #3<br />

If set points are selected then the next screen will be storage rate times available.<br />

04) Log Channels: There are up to 8 channels available for logging. The selections for each<br />

channel are:<br />

01) Not Used 04) <strong>Flow</strong> 1 07) Total 2 10) <strong>Flow</strong>1+<strong>Flow</strong>2<br />

02) Velocity 1 05) <strong>Flow</strong> 2 08) Alarms 11)Vel1-Vel2<br />

03) Velocity 2 06) Total 1 09) <strong>Flow</strong>1-<strong>Flow</strong>2<br />

05) View Data: View logged data in graphic form for each of the eight channels available to log.<br />

Select the channel to be viewed by pressing the number on the keypad. Press the UP or DOWN key to<br />

scroll through the data.<br />

06) Amount Stored: View the logger time and time to store, amount of logging stored and the<br />

amount of free space to store.<br />

07) Clear Data: Press the 5 key to clear all stored data.<br />

This completes the Data Logger selections.<br />

>05) System Setup<br />

>05) System Setup The system setup option will allow the user to set up the Vantage 4000<br />

for the following options:<br />

Vantage 4000 3-9


05) System Setup (Continued)<br />

01) Language: This will allow the user to select the language displayed in the Vantage 4000. The<br />

options are: 01) English, 02) German, 03) Spanish.<br />

02) Display: Choosing this feature allows the user to select the contrast of the display from 01)<br />

Highest to 08) Lowest. This feature also allows to display the back light, to turn it off or to program for<br />

a timed “off” of the display if the key pad is not touched in a selected time interval.<br />

03) Communications: This option will allow the user to set the baud rate, flow control and slave<br />

I.Ds of the RS-232 and RS-485 communications. The Comm. Objects is not utilized.<br />

04) Display Modes: This option will allow the user to select the four display lines to be viewed<br />

on the main screen during operation. The options for the display lines are:<br />

Model <strong>4600</strong>:<br />

01) Display Mode 1: <strong>Flow</strong>, Forward and Reverse Totalizer and Status<br />

02) Display Mode 2: N/A<br />

03) Display Mode 3: N/A<br />

04) Display Mode 4: N/A<br />

Model 4400:<br />

01) Display Mode 1: <strong>Flow</strong>, Velocity, Totalizer and Status<br />

02) Display Mode 2: N/A<br />

03) Display Mode 3: N/A<br />

04) Display Mode 4: N/A<br />

05) Options: N/A<br />

06) Totals Reset: This option will reset the totalizer to zero. Press 5 to begin.<br />

07) New Password: This option will allow the user to change the password to enter into the<br />

QuikCal programming.<br />

08) Summary Reset: This clears the Daily Summary memory.<br />

09) Sensor Option: 01) Sensor Power. This screen will allow the user to use Normal or a High<br />

tranmit power. Most strap on sensors will use high power and the windowed spool sensor will use low<br />

power.<br />

02) Sensor Polarity: This screen will allow the user to change the polarity of the sensors. If the wiring<br />

of the upstream and downstream sensor have been inadvertently reverse during installation choose the<br />

Reversed sensor polarity in this screen instead of rewiring the sensors.<br />

10) Meter Reset: This option will reset all parameters to the factory defaults.<br />

11) New firmware: This option will allow the user to upload any new firmware to the latest<br />

revision.<br />

This completes the System Setup function menus in the 4000 structure.<br />

Vantage 4000 3-10


WARRANTY<br />

<strong>Eastech</strong> Badger warrants meters and parts manufactured by it and<br />

supplied hereunder to be free from defects in materials and workmanship<br />

for a period of 3 years from date of shipment. If within such period any<br />

meters or parts shall be proved to Seller's satisfaction to be defective,<br />

such meters or parts shall be repaired or replaced at Seller's option.<br />

Seller's obligation hereunder shall be limited to such repair and<br />

replacement and shall be conditioned upon Seller's receiving written<br />

notice of any alleged defect within 10 days after its discovery and, at<br />

Seller's option, return of such meters or parts f.o.b. to Seller's factory.<br />

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL<br />

OTHER EXPRESS OR IMPLIED WARRANTIES WHATSOEVER<br />

INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES (EXCEPT<br />

OF TITLE) OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR<br />

PURPOSE. <strong>Eastech</strong> Badger shall not be liable for any defects attributable<br />

to acts or omissions of others after shipment, nor any consequential,<br />

incidental or contingent damage whatsoever.<br />

A claim for equipment damaged in transit is the sole responsibility of the<br />

customer.<br />

NUCLEAR DISCLAIMER<br />

Equipment sold by <strong>Eastech</strong> Badger is not intended for use in connection<br />

with any nuclear facility or activity unless covered by a specific<br />

quotation where the conditions of such usage will be detailed. If<br />

equipment is used in a nuclear facility or activity without a supporting<br />

quotation, <strong>Eastech</strong> Badger disclaims all liability for any damage, injury<br />

or contamination, and the buyer shall indemnify and hold <strong>Eastech</strong><br />

Badger, its officers, agents, employees, successors, assigns and<br />

customers, whether direct or indirect, harmless from and against any and<br />

all losses, damages or expenses of whatever form or nature (including<br />

attorney's fees and other costs of defending any action) which they, or<br />

any of them, may sustain or incur, whether as a result of breach of<br />

contract, warranty, tort (including negligence), strict liability or other<br />

theories of law, by reason of such use.<br />

All rights reserved. All data subject to change without notice.

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