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DustCollector

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I_<br />

\Á4ren using a router table, chips always<br />

get thrown above an d below the table.<br />

To pull chips into the dust collection<br />

system at both places, I built a simple<br />

collection box for below the table and<br />

another one that's attached to the<br />

router table fence (see photo).<br />

Note: Although it's designed to be<br />

screwed under an open-base router<br />

table (see photo), this box can also be<br />

easily adapted to other router tables.<br />

The chips that get kicked out below<br />

the table are drawn into a narrow<br />

opening in the top of the box (Fig. 3).<br />

To collect chips above the table,<br />

I screwed a fence attachment to the<br />

back of the fence. It's made by gluing<br />

a hardboard plate with a hole for a 2rl<br />

diameter hose cut in it to two triangular<br />

pieces of hardwood (Fíg.1).<br />

To hook up the collection box, run a<br />

2tr-dia. hose between the fence attachment<br />

and the box (Fig.3).Then fit a 4rrdiameter<br />

hose over the pipe stub nailed<br />

into the box (Fíg. 2).<br />

I-<br />

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I-<br />

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I_<br />

BACK<br />

(6" x 12")<br />

SIZE HOLE TO FIT<br />

-DIA. HOSE<br />

-2"<br />

1'-WIDE<br />

OPENING<br />

.:- Vr,-Wpf<br />

FoLD<br />

\YA<br />

2,/<br />

1r<br />

FENCE ATTACHMENT<br />

Z" _OW.,.-<br />

HosE<br />

/ cHrPS ABovE TABLE<br />

I / ARE PULLED INTO<br />

à., I<br />

FENCE ATTACHMENT<br />

L-<br />

I-<br />

tr--<br />

E<br />

r.-<br />

CUT 4'-<br />

DIA. HOLE<br />

E<br />

NOTE: SCREW TO<br />

BOTTOM OF ROUTER TABLE<br />

NOTE: TOP BACK, AND SIDES<br />

tur ïiróM'ií ïïrcr i,lrrÀ7óóo<br />

6" x 14/e"<br />

SHEET METAL<br />

CHIPS UNDER<br />

TABLE ENTER<br />

OPENING AT<br />

TOP OF BOX<br />

=<br />

La-<br />

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Even though all the machines in my<br />

shop are hooked up to my Dust I<br />

Collector, I've noticed there still seems<br />

to be a lot of fine dust left floating in the<br />

air after making a cut. To solve this, I<br />

made an air filter box. It hooks up to the<br />

Dust Collector system just like one of<br />

my machines (Fi{t. 1).<br />

PLEATED<br />

This air filter is basically a large<br />

FURf{ACE<br />

FILïÊR<br />

pl1'woocl box with a lip on the front. The<br />

lip is designed to hold an inexpensive<br />

pleated furnace fiiter. (See the Shop<br />

Info on page 92 for more about filters.)<br />

Note: It's a good idea to purchase<br />

the furnace filter before you begin construction<br />

on the air fiiter box. Since<br />

filter sizes vary from one manufacturer<br />

to the next, you want to be sure of<br />

getting a snug fit.<br />

the back of the box, which lets you hook<br />

A groove that rratches the thickness up the flexible hose or ducting from<br />

of the furnace filter is cut near the front the Dust Collector.<br />

of the top and bottom pieces íftgs. To keep construction of the box<br />

1 atrcl 1cL).This groove will then create a easy, I went ahead and used buttjoints<br />

slot for the furnace filter to slide in and and simply assembled the boxwith glue<br />

out. And a 4rr-diameter hole can be cut in and several woodscrews.<br />

124 ' 'à :"q !": "r<br />

FILTER BOX FROM<br />

CEILING WITH CHAINS<br />

AND SCREW HOOKS<br />

CUT GROOVE TO<br />

MATCH THICKNESS<br />

OF FILTER<br />

-<br />

I've found that you'll experience the<br />

best results with the air filter box if you<br />

hang it from the ceiling in a central<br />

location. And I periodically check it to<br />

make sure that the filter isn't clogged<br />

-<br />

especially after I've completed a round<br />

ofheavy sawing or sanding.<br />

-<br />

E<br />

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