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policy initiatives - Textile Magazine

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angladesh textile news<br />

the intention of making the mill a vertically integrated<br />

one was to better control supplies, quality and cost.<br />

“To go from a single garment production unit to a fully<br />

integrated mill is an enormous step. We had to start<br />

by constructing the buildings, which illustrates how new<br />

everything is. But we had extremely efficient support<br />

from Monforts and Bengal Technological, both in installation<br />

and in training, and the mill is now working<br />

very effectively”, he adds.<br />

The Montex stenter features a wide range of energy<br />

saving solutions providing reduced running costs, improved<br />

efficiency and productivity, and has an integrated<br />

heat recovery system fitted as standard.<br />

Energy saving, says Mr. Hemantha, is a very important<br />

aspect of textiles production in Bangladesh because<br />

of uncertainty of power supply, and as backup to the<br />

main supply the company has installed two generator<br />

sets, one powered by gas and the other by diesel.<br />

Montex is handling approximately 10 tonnes of fabric<br />

per day, working at the rate of 26 days per month, the<br />

remainder being holiday or downtime for maintenance.<br />

It can handle fabrics up to 240 cm in width, although<br />

the most usual widths range from 172 to 200 cm. The<br />

weight of the fabrics handled ranges from 180 to 320<br />

g/m².<br />

Flexibility of the Montex allows the mill to undertake<br />

small runs and to work with customers on developing<br />

new product lines, often niche products that will have a<br />

limited production run.<br />

Turag is a 100% supplier to the export market, with<br />

Germany taking 30-40 per cent of output, and France<br />

and Sweden also representing significant markets. Small<br />

quantities are going to the UK and Japan.<br />

•<br />

74 | The <strong>Textile</strong> <strong>Magazine</strong> jANUARY 2012

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