Implementation Strategy V4 - Unipart Logistics

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Implement Solutions (cont’d) 2. Frame Exam Identified Areas for Improvement 456 240 Current Target Non-value added activity • Poor layout • Inappropriate tooling • Excessive variation • Work imbalance • Fetching parts Frame Exam During the frame examine process each part needs to be assessed as OK, Repair, or Replace Stock maintained of repaired parts ready to replace those requiring repair Storage of change parts & sub assy Kanban Board Material storage & handling Workplace Organisation copyright UGC Limited 2008
Implement Solutions (cont’d) 3. Bolster Assembly Identified Areas for Improvement 458 Current Non-value added activity • Poor layout • Inappropriate tooling • Poor process for airbags 240 Target • Hand painting • Fetching parts Bolster Assy Improve painting process Improved Refurbishment Process Improved Storage Improved airbag process and pipework processes by: • Laying out the Airbag process as a ‘U shaped cell’ • Improving the painting process • Organising the workplace through 5S copyright UGC Limited 2008
Page 1 and 2: Doncaster Production Business Unit
Page 3 and 4: Grasp the situation (cont’d) Base
Page 5: Implement Solutions 1. Shot Blast I
Page 9 and 10: Review Situation and Results 500 45
Page 11 and 12: Audit Having achieved these results

Implementation Strategy V4 - Unipart Logistics

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