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Implementation Strategy V4 - Unipart Logistics

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Review Situation and Results<br />

500<br />

450<br />

2<br />

Baseline<br />

3<br />

400<br />

350<br />

1<br />

4<br />

300<br />

Mins<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

Wash<br />

High Level Dismantle<br />

Low Level Dismantle<br />

Shot Blast<br />

Paint<br />

Frame Exam<br />

Bolster Assembly<br />

Assy 1<br />

Assy 2<br />

Faro Arm<br />

Press<br />

Final assy<br />

WSP<br />

Before<br />

After<br />

Takt Rqd<br />

Improvements made in each of the targeted areas:<br />

1.Shot Blast = 41%<br />

2.Frame Exam = 34%<br />

3.Bolster assembly = 36%<br />

4.Assembly stage 1 = 17%<br />

In addition to the overall process improvements there have been improvements in process<br />

capability as demonstrated by the Frame Examine process variation (below):<br />

Variation<br />

Variation<br />

Improved process stability in Frame Examine Process<br />

copyright UGC Limited 2008

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