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SILICONE RUBBER HEATERS Silicone rubber heaters permit composite bonding and curing , as well as freeze protection, condensation prevention, and various repair and fabrication operations in many industries. Equal length circuits and a “cool tab” are provided, while a �berglass reinforced heater cover means long service life and superior durability. Silicone rubber heaters can be easily bonded to heat sinks and other parts. FEATURES: TYPICAL APPLICATIONS: Standard watt density: 5 W/in2 UL recognition available Many stock sizes, contact Sales for details Chemical, moisture, oil, and solvent resistance Available with wire wound or etched foil elements Operate in temperatures from -60˚F to +450˚F (-50˚C to +230˚C) Conform to almost any shape Food Service Medical Imaging Image Setting Photo Developing Photocopiers Composite Bonding Glue Curing Aerospace Instrumentation Fluid Line Freeze Protection Motor Dehumidi�cation 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 135
136 SILICONE RUBBER HEATERS ETCHED FOIL HEATERS Creating etched foil silicone rubber heaters is a five step process. 1. The heaters start as sheets of metallic foil and silicone rubber laminate. 2. The designed circuit is photo imaged on the sheets. 3. The sheets are chemically etched until only the designed portion remains. 4. Individual heaters are cut from the sheets. 5. A top layer of silicone rubber laminate is applied to each circuit, followed by the termination. Etched foil heaters are very economical for small, complex circuits that would be costly to create with wound wire. SPECIFICATIONS • Sizes: up to 12” x 60” • Standard Thicknesses: .030“ or .043” • Maximum Operating Temperature: 450°F (230°C) • Minimum Operating Temperature: -60°F (-50°C) • Standard Maximum Resistance Density: 75 ohms/in² • Standard Dimensional Tolerances: Less than 12” ± .062 , Greater than 12” ± .125 WIRE WOUND HEATERS •Maximum Watt Density: 60 W/in² (depending on application) • Maximum Voltage: 600 volts • Wattage Tolerance: ±10% standard Wire wound silicone heaters feature multiple strands of resistance wire that have been wound together. Selections are made to determine the resistance and flexibility of the heater. Then, the wound element is transferred to one layer of silicone rubber, while a second layer is positioned over the element to complete the heater. Larger heaters are more economical when wire wound since no material is wasted. Because of their size, large silicone rubber heaters are costly and wasteful to etch. SPECIFICATIONS • Sizes: up to 36” wide x (consult factory) • Standard Thicknesses: .030”, .043“, or .056” • Max. Operating Temp: 500°F (260°C) intermittent • Minimum Operating Temperature: -60°F (-50°C) • Standard Maximum Resistance Density: 55 ohms/in² • Standard Dimensional Tolerances: Less than 12” ± .062 , Greater than 12” ± .125 •Maximum Watt Density: 5 watts/in² (depending on application) Consult Factory for higher densities • Maximum Voltage: 600 volts • Wattage Tolerance: ±10% standard 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468
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DUREX INDUSTRIES - ABOUT US Durex I
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DUREX INDUSTRIES - ABOUT US Our OEM
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As an ISO 9001:2000 registered manu
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TABLE OF CONTENTS CAST-IN HEATERS .
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CAST-IN HEATER PRODUCTS 190 Detroit
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190 Detroit Street • Cary, Illino
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TM CUSTOM HEATED PARTS 190 Detroit
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TM PLATEN HEATERS 190 Detroit Stree
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TM RING HEATERS 190 Detroit Street
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TM HEATERS FOR PLASTICS PROCESS MAC
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TM LIQUID COOLED BARREL HEATERS 190
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TM AIR COOLED BARREL HEATERS 190 De
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TM AIR COOLED SHROUD AND BLOWER SYS
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TM VENT/CUTOUT CAST-IN HEATER 190 D
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TM “L” SHAPED BARREL HEATERS 19
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TM HEATER SPECIFICATIONS 190 Detroi
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INSTALLATION AND MAINTENANCE GUIDEL
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PROCESS HEATERS Straight and formed
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TERMINATIONS TYPE - S THREADED STUD
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TYPICAL BEND FORMATIONS Style 17 St
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PROCESS HEATER WIRING DIAGRAMS TYPI
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CART-TUBE SINGLE END TUBULAR HEATER
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SCREW PLUG IMMERSION HEATERS APPLIC
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SCREW PLUG IMMERSION HEATERS LIST O
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SCREW PLUG IMMERSION HEATERS LIST O
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FLANGE IMMERSION HEATERS Flanged Im
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FLANGE IMMERSION HEATER TERMINAL EN
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FLANGE IMMERSION HEATERS LIST OF SI
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FLANGE IMMERSION HEATERS LIST OF SI
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63 FLANGE IMMERSION HEATERS LIST OF
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FLANGE IMMERSION HEATER INSTALLATIO
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CIRCULATION HEATERS Circulation Hea
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CIRCULATION HEATERS SCREW PLUG TYPE
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CIRCULATION HEATERS FLANGED TYPE: 4
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LN & ON OVER-THE-SIDE IMMERSION HEA
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FLANGED DUCT HEATERS “A” “C
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HIGH TEMPERATURE PROCESS AIR HEATER
Page 86 and 87: PART NUMBERS Immersion Screw Plug M
Page 88 and 89: TM MAGNUM CARTRIDGE HEATERS TM Magn
Page 90 and 91: TM MAGNUM CARTRIDGE HEATERS ORDERIN
Page 92 and 93: TM MAGNUM CARTRIDGE HEATERS R1 - RI
Page 94 and 95: TM MAGNUM CARTRIDGE HEATERS TC - IN
Page 96 and 97: CARTRIDGE HEATER PART NUMBERS D S W
Page 98 and 99: TM MAGNUM CARTRIDGE HEATERS STOCK L
Page 112 and 113: TM MAGNUM CARTRIDGE HEATERS BOLT HE
Page 114 and 115: BAND HEATERS Durex provides a compl
Page 116 and 117: BAND HEATERS MICA BAND HEATERS Type
Page 118 and 119: BAND HEATERS DUROFLEX BAND HEATERS
Page 120 and 121: BAND HEATERS ORDERING INFORMATION D
Page 122 and 123: CERAMIC / QUARTZ ELECTRIC HEATERS C
Page 124 and 125: CERAMIC / QUARTZ ELECTRIC HEATERS Q
Page 126 and 127: COIL HEATERS Durex coil heaters fea
Page 128 and 129: COIL HEATERS LEAD ADAPTER ORIENTATI
Page 130 and 131: WEDGE-LOCK MINI COIL HEATERS Durex
Page 132 and 133: STANDARD HOLLOW CAST ® NOZZLE HEAT
Page 134 and 135: CABLE HEATERS ENGINEERING SPECIFICA
Page 138 and 139: SILICONE RUBBER HEATERS MOUNTING OP
Page 140 and 141: INSULATED GAS LINE HEATERS Nickel C
Page 142 and 143: KAPTON ® FLEX HEATERS Kapton® �
Page 144 and 145: RESISTANCE TEMPERATURE DETECTORS Fo
Page 146 and 147: RESISTANCE TEMPERATURE DETECTORS GE
Page 148 and 149: RESISTANCE TEMPERATURE DETECTORS CO
Page 150 and 151: RESISTANCE TEMPERATURE DETECTORS RT
Page 158 and 159: RESISTANCE TEMPERATURE DETECTORS SU
Page 160 and 161: RTD THERMOWELLS 1/2” N.P.T. Threa
Page 164 and 165: RESISTANCE TEMPERATURE DETECTORS TE
Page 166 and 167: INTEGRATED TRANSMITTER RTD ASSEMBLY
Page 168 and 169: INTEGRATED TRANSMITTER RTD ASSEMBLY
Page 170 and 171: THERMISTOR SENSORS RESISTANCE CURVE
Page 172 and 173: SPECIALTY SENSORS ® TEFLON -COATED
Page 174 and 175: INDUSTRIAL PROCESS THERMOCOUPLES Du
Page 176 and 177: SPECIFICATIONS AND DATA JUNCTION TY
Page 178 and 179: SHEATHED MgO THERMOCOUPLE ASSEMBLIE
Page 184 and 185: THERMOCOUPLE WITH THREADED THERMOWE
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THERMOCOUPLE WITH FLANGED THERMOWEL
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BASE METAL PROTECTION TUBE ASSEMBLY
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BASE METAL 90° PROTECTION TUBE ASS
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BASE METAL THERMOCOUPLE ELEMENTS Th
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NOBLE METAL THERMOCOUPLE WITH SINGL
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REPLACEMENT CERAMIC PROTECTION TUBE
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SILICON CARBIDE PROTECTION TUBE ASS
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TECHNICAL DATA MATERIAL SELECTION G
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PLASTIC INDUSTRY and GENERAL PURPOS
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TEMPERATURE SENSORS ADJUSTABLE DEPT
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TEMPERATURE SENSORS FIXED BAYONET T
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TEMPERATURE SENSORS SURFACE MOUNT T
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TEMPERATURE SENSORS PLASTIC NOZZLE
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TEMPERATURE SENSORS GENERAL USE THE
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RTD ASSEMBLIES FOR THE PLASTICS IND
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ACCESSORIES All the “extras” ne
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THERMOCOUPLE WIRE INSULATED THERMOC
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ACCESSORIES THERMOCOUPLE ACCESSORIE
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ACCESSORIES COMPRESSION FITTINGS Co
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TRANSMITTERS TEMPERATURE HEAD TRANS
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TRANSMITTER TECHNICAL DATA OUTPUT A
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TRANSMITTER TECHNICAL DATA APPLICAT
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ENGINEERING DATA To maintain the hi
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PROPERTIES of METALS and NON-METALL
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CORROSION RESISTANCE of DIFFERENT M
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PROCESS and APPLICATION INDEX APPLI
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PROCESS and APPLICATION INDEX APPLI
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WATT DENSITY VALUE CHART MATERIAL W
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HEAT LOSS INFORMATION HEAT LOSS, WA
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ELECTRICAL DATA WIRING DIAGRAMS L1
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WIRING DIAGRAMS L1 L2 L1 L2 ACB Con
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FAHRENHEIT CENTIGRADE TEMPERATURE C
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