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SPECIFICATIONS AND DATA JUNCTION TYPES EXPOSED (E) Joined and welded wires. Specified where fast response is required. SHEATH DIAMETERS PART NUMBER CODE DEFINITIONS NECKDOWN (N) Neckdown provides faster response. Junction can be single or dual circuit and grounded or ungrounded. GROUNDED (G) Junction is seal welded integrally to the sheath. Protects wire from corrosive conditions. PAD (P) Pad is designed for welding directly to boiler or process tubes for sensing skin temperatures. UNGROUNDED (U) Junction is electrically insulated from seal welded sheath. Design helps prevent stray EMF’s. 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 175
176 SPECIFICATIONS AND DATA SHEATH Materials: 304 Stainless steel & Incoloy® 600 are most commonly used. See Sheath material tables on the following pages for the metal types used and their CODES. Tolerances: Outside diameter ±.002” of nominal size. FINISH Bright annealed, 32 micro-inch or better. INSULATION High purity magnesium oxide is standard; ultra high purity magnesium oxide and alumina oxide are available. CONFIGURATIONS Sheath diameters available from .020” to .500”. Two wire (single circuit) and four wire (double circuit) configurations are standard in most diameters. FORMABILITY Minimum radiums: 2X sheath diameter for most thermocouple materials. Consult <strong>Durex</strong> <strong>Industries</strong> if special forming is required. WELDABILITY Thermocouple sheath can be brazed, soldered, or welded without loss of insulation resistance. Welding of special sheath materials by the customer is not recommended. INSULATION RESISTANCE PHYSICAL TESTING • Dimensional and visual • Helium leak • Radiographic (X-Ray) • Dye Penetration • Metallurgical per ASTM E-2, E-3, and E-112 • Compaction density per RDT C2-IT ELECTRICAL TESTING • Calibration per ASTM E-220 traceable to NIST • Insulation resistance • Wire resistance (ohms per foot loop) • Time response per RDT C2-3T • Thermal cycling per ASTM E-225 ASTM TESTING Sheathed thermocouple material and sheathed thermocouples are tested using the following specifications: Nominal Sheath Outside Diameter Applied D.C. Voltage (min.) Insulation Resistance MegΩ .030” Dia. and smaller .030” to .059” Dia. .062” Dia. and larger 50 50 500 ASTM E585 ASTM E608 ASTM E780 ASTME839 Standard specifications for sheathed base-metal thermocouple materials. Standard specification for metal-sheathed basemetal thermocouples. Standard method for measuring the insulation resistance of sheathed thermocouple-material at room temperature. Standard test methods for sheathed thermocouples and sheathed thermocouple material. 100 500 1000 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468
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DUREX INDUSTRIES - ABOUT US Durex I
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DUREX INDUSTRIES - ABOUT US Our OEM
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As an ISO 9001:2000 registered manu
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TABLE OF CONTENTS CAST-IN HEATERS .
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CAST-IN HEATER PRODUCTS 190 Detroit
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190 Detroit Street • Cary, Illino
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TM CUSTOM HEATED PARTS 190 Detroit
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TM PLATEN HEATERS 190 Detroit Stree
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TM RING HEATERS 190 Detroit Street
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TM HEATERS FOR PLASTICS PROCESS MAC
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TM LIQUID COOLED BARREL HEATERS 190
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TM AIR COOLED BARREL HEATERS 190 De
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TM AIR COOLED SHROUD AND BLOWER SYS
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TM VENT/CUTOUT CAST-IN HEATER 190 D
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TM “L” SHAPED BARREL HEATERS 19
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TM HEATER SPECIFICATIONS 190 Detroi
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INSTALLATION AND MAINTENANCE GUIDEL
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PROCESS HEATERS Straight and formed
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TERMINATIONS TYPE - S THREADED STUD
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TYPICAL BEND FORMATIONS Style 17 St
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PROCESS HEATER WIRING DIAGRAMS TYPI
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CART-TUBE SINGLE END TUBULAR HEATER
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SCREW PLUG IMMERSION HEATERS APPLIC
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SCREW PLUG IMMERSION HEATERS LIST O
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SCREW PLUG IMMERSION HEATERS LIST O
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FLANGE IMMERSION HEATERS Flanged Im
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FLANGE IMMERSION HEATER TERMINAL EN
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FLANGE IMMERSION HEATERS LIST OF SI
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FLANGE IMMERSION HEATERS LIST OF SI
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63 FLANGE IMMERSION HEATERS LIST OF
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FLANGE IMMERSION HEATER INSTALLATIO
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CIRCULATION HEATERS Circulation Hea
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CIRCULATION HEATERS SCREW PLUG TYPE
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CIRCULATION HEATERS FLANGED TYPE: 4
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LN & ON OVER-THE-SIDE IMMERSION HEA
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FLANGED DUCT HEATERS “A” “C
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HIGH TEMPERATURE PROCESS AIR HEATER
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PART NUMBERS Immersion Screw Plug M
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TM MAGNUM CARTRIDGE HEATERS TM Magn
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TM MAGNUM CARTRIDGE HEATERS ORDERIN
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TM MAGNUM CARTRIDGE HEATERS R1 - RI
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TM MAGNUM CARTRIDGE HEATERS TC - IN
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CARTRIDGE HEATER PART NUMBERS D S W
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TM MAGNUM CARTRIDGE HEATERS STOCK L
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TM MAGNUM CARTRIDGE HEATERS BOLT HE
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BAND HEATERS Durex provides a compl
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BAND HEATERS MICA BAND HEATERS Type
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BAND HEATERS DUROFLEX BAND HEATERS
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BAND HEATERS ORDERING INFORMATION D
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CERAMIC / QUARTZ ELECTRIC HEATERS C
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CERAMIC / QUARTZ ELECTRIC HEATERS Q
Page 126 and 127: COIL HEATERS Durex coil heaters fea
Page 128 and 129: COIL HEATERS LEAD ADAPTER ORIENTATI
Page 130 and 131: WEDGE-LOCK MINI COIL HEATERS Durex
Page 132 and 133: STANDARD HOLLOW CAST ® NOZZLE HEAT
Page 134 and 135: CABLE HEATERS ENGINEERING SPECIFICA
Page 136 and 137: SILICONE RUBBER HEATERS Silicone ru
Page 138 and 139: SILICONE RUBBER HEATERS MOUNTING OP
Page 140 and 141: INSULATED GAS LINE HEATERS Nickel C
Page 142 and 143: KAPTON ® FLEX HEATERS Kapton® �
Page 144 and 145: RESISTANCE TEMPERATURE DETECTORS Fo
Page 146 and 147: RESISTANCE TEMPERATURE DETECTORS GE
Page 148 and 149: RESISTANCE TEMPERATURE DETECTORS CO
Page 150 and 151: RESISTANCE TEMPERATURE DETECTORS RT
Page 158 and 159: RESISTANCE TEMPERATURE DETECTORS SU
Page 160 and 161: RTD THERMOWELLS 1/2” N.P.T. Threa
Page 164 and 165: RESISTANCE TEMPERATURE DETECTORS TE
Page 166 and 167: INTEGRATED TRANSMITTER RTD ASSEMBLY
Page 168 and 169: INTEGRATED TRANSMITTER RTD ASSEMBLY
Page 170 and 171: THERMISTOR SENSORS RESISTANCE CURVE
Page 172 and 173: SPECIALTY SENSORS ® TEFLON -COATED
Page 174 and 175: INDUSTRIAL PROCESS THERMOCOUPLES Du
Page 178 and 179: SHEATHED MgO THERMOCOUPLE ASSEMBLIE
Page 184 and 185: THERMOCOUPLE WITH THREADED THERMOWE
Page 186 and 187: THERMOCOUPLE WITH FLANGED THERMOWEL
Page 188 and 189: BASE METAL PROTECTION TUBE ASSEMBLY
Page 190 and 191: BASE METAL 90° PROTECTION TUBE ASS
Page 192 and 193: BASE METAL THERMOCOUPLE ELEMENTS Th
Page 194 and 195: NOBLE METAL THERMOCOUPLE WITH SINGL
Page 196 and 197: REPLACEMENT CERAMIC PROTECTION TUBE
Page 198 and 199: SILICON CARBIDE PROTECTION TUBE ASS
Page 200 and 201: TECHNICAL DATA MATERIAL SELECTION G
Page 202 and 203: PLASTIC INDUSTRY and GENERAL PURPOS
Page 204 and 205: TEMPERATURE SENSORS ADJUSTABLE DEPT
Page 206 and 207: TEMPERATURE SENSORS FIXED BAYONET T
Page 208 and 209: TEMPERATURE SENSORS SURFACE MOUNT T
Page 210 and 211: TEMPERATURE SENSORS PLASTIC NOZZLE
Page 212 and 213: TEMPERATURE SENSORS GENERAL USE THE
Page 214 and 215: RTD ASSEMBLIES FOR THE PLASTICS IND
Page 216 and 217: ACCESSORIES All the “extras” ne
Page 218 and 219: THERMOCOUPLE WIRE INSULATED THERMOC
Page 224 and 225: ACCESSORIES THERMOCOUPLE ACCESSORIE
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ACCESSORIES COMPRESSION FITTINGS Co
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TRANSMITTERS TEMPERATURE HEAD TRANS
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TRANSMITTER TECHNICAL DATA OUTPUT A
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TRANSMITTER TECHNICAL DATA APPLICAT
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ENGINEERING DATA To maintain the hi
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PROPERTIES of METALS and NON-METALL
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CORROSION RESISTANCE of DIFFERENT M
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PROCESS and APPLICATION INDEX APPLI
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PROCESS and APPLICATION INDEX APPLI
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WATT DENSITY VALUE CHART MATERIAL W
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HEAT LOSS INFORMATION HEAT LOSS, WA
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ELECTRICAL DATA WIRING DIAGRAMS L1
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WIRING DIAGRAMS L1 L2 L1 L2 ACB Con
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FAHRENHEIT CENTIGRADE TEMPERATURE C
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