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ENGINEERING DATA To maintain the highest degree of achievement in our manufacturing, our experienced engineers and skilled technical personnel work directly with you, our customers, to assure the best application of heat to your end product. The information in this section is intended primarily as a guide and we encourage you to work with our factory representatives in making your final heating element selection. 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 233
234 CONSTANTS and RATINGS ENGINEERING CONSTANTS 1728 Cu. In. = 1 Cu. Ft. = 7.48 Gal. 1” = 2.54 Cm. 3412 Btu = 1Kwh = 1.34 Hp Hour RATINGS OF LISTED HEATERS ON OTHER VOLTAGES Kw Rating of Heater 110 Volts 115 Volts 208 Volts OHM’S LAW Watt Hour 491 Btu / Ft.² = 1 = Heat Density In.² 1 Btu / Lb. °F = 1 Gram-Cal. / Gram °C = Specific Heat 231 Cu. In. = 1 Gal. 1 Ampere = 1000 Milliamperes 1 Btu = 252 Calories = .293 Watt-Hours 1 Btu / Lb. = 1.8 Calories / Gram 1 Hp = 745.2 Watts 1 Kw = 1000 Watts 1 Megohm = 1,000,000 Ohms 1 Gal. Water = 8.3 lb. 1 Kw-Hr. will evaporate 3.5 lb. of water from and at 212°F 1 Kw-Hr. will raise 22.75 lb. of water from 62°F to 212°F 1 Gal. = 231 Cu. In. = 3.785 Litres = .1337 Cu. Ft. 1 Cu. Ft. = 1728 Cu. In. = .03704 Cu. Yd. = 7.481 Gal. Wattage varies directly as ratio of voltages squared E2 W2 = W1 x ( )² E1 Ohms = Volts Ohms = 2 Watts Watts Amps 2 Ohms = Volts Volts = Volts = Amps x Ohms Amps Watts Volts = Watts x Ohms W Amps I IR WR E R E I W I E W E R 2 2 2 120 Volts 240 Volts 480 Volts Output Kw of Heater When Operated On: Amps = Volts Ohms Amps = 2 Watts = Volts Ohms 220 Volts 230 Volts 440 Volts 460 Volts 1 0.84 0.92 0.75 0.84 0.92 0.84 0.92 2 1.69 1.84 1.50 1.69 1.84 1.69 1.84 3 2.53 2.76 2.25 2.53 2.76 2.53 2.76 4 3.36 3.67 3.00 3.36 3.68 3.36 3.68 4.5 3.78 4.13 3.38 3.78 4.14 3.78 4.14 5 4.20 4.59 3.5 4.2 4.6 4.2 4.6 7.5 6.30 6.89 5.6 6.3 6.9 6.3 6.9 10 ------- ------- 7.5 8.4 9.2 8.4 9.2 12.5 ------- ------- 9.4 10.5 11.5 10.5 11.5 15 ------- ------- 11.3 12.6 13.8 12.6 13.8 20 ------- ------- 15.0 16.9 18.4 16.9 18.4 25 ------- ------- 18.8 21.0 23.0 21.0 23.0 50 ------- ------- 37.6 42.0 46.0 42.0 46.0 75 ------- ------- 56.3 63.0 69.0 63.0 69.0 100 ------- ------- 75.1 84.0 92.0 84.0 92.0 Watts Ohms Amps = Watts Volts Watts = Volts x Amps 2 Watts = Amps x Ohms 190 Detroit Street • Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468 W E 2 I R W E E I
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DUREX INDUSTRIES - ABOUT US Durex I
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DUREX INDUSTRIES - ABOUT US Our OEM
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As an ISO 9001:2000 registered manu
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TABLE OF CONTENTS CAST-IN HEATERS .
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CAST-IN HEATER PRODUCTS 190 Detroit
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190 Detroit Street • Cary, Illino
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TM CUSTOM HEATED PARTS 190 Detroit
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TM PLATEN HEATERS 190 Detroit Stree
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TM RING HEATERS 190 Detroit Street
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TM HEATERS FOR PLASTICS PROCESS MAC
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TM LIQUID COOLED BARREL HEATERS 190
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TM AIR COOLED BARREL HEATERS 190 De
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TM AIR COOLED SHROUD AND BLOWER SYS
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TM VENT/CUTOUT CAST-IN HEATER 190 D
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TM “L” SHAPED BARREL HEATERS 19
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TM HEATER SPECIFICATIONS 190 Detroi
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INSTALLATION AND MAINTENANCE GUIDEL
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PROCESS HEATERS Straight and formed
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TERMINATIONS TYPE - S THREADED STUD
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TYPICAL BEND FORMATIONS Style 17 St
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PROCESS HEATER WIRING DIAGRAMS TYPI
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CART-TUBE SINGLE END TUBULAR HEATER
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SCREW PLUG IMMERSION HEATERS APPLIC
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SCREW PLUG IMMERSION HEATERS LIST O
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SCREW PLUG IMMERSION HEATERS LIST O
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FLANGE IMMERSION HEATERS Flanged Im
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FLANGE IMMERSION HEATER TERMINAL EN
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FLANGE IMMERSION HEATERS LIST OF SI
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FLANGE IMMERSION HEATERS LIST OF SI
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63 FLANGE IMMERSION HEATERS LIST OF
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FLANGE IMMERSION HEATER INSTALLATIO
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CIRCULATION HEATERS Circulation Hea
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CIRCULATION HEATERS SCREW PLUG TYPE
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CIRCULATION HEATERS FLANGED TYPE: 4
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LN & ON OVER-THE-SIDE IMMERSION HEA
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FLANGED DUCT HEATERS “A” “C
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HIGH TEMPERATURE PROCESS AIR HEATER
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PART NUMBERS Immersion Screw Plug M
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TM MAGNUM CARTRIDGE HEATERS TM Magn
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TM MAGNUM CARTRIDGE HEATERS ORDERIN
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TM MAGNUM CARTRIDGE HEATERS R1 - RI
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TM MAGNUM CARTRIDGE HEATERS TC - IN
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CARTRIDGE HEATER PART NUMBERS D S W
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TM MAGNUM CARTRIDGE HEATERS STOCK L
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TM MAGNUM CARTRIDGE HEATERS BOLT HE
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BAND HEATERS Durex provides a compl
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BAND HEATERS MICA BAND HEATERS Type
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BAND HEATERS DUROFLEX BAND HEATERS
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BAND HEATERS ORDERING INFORMATION D
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CERAMIC / QUARTZ ELECTRIC HEATERS C
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CERAMIC / QUARTZ ELECTRIC HEATERS Q
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COIL HEATERS Durex coil heaters fea
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COIL HEATERS LEAD ADAPTER ORIENTATI
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WEDGE-LOCK MINI COIL HEATERS Durex
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STANDARD HOLLOW CAST ® NOZZLE HEAT
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CABLE HEATERS ENGINEERING SPECIFICA
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SILICONE RUBBER HEATERS Silicone ru
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SILICONE RUBBER HEATERS MOUNTING OP
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INSULATED GAS LINE HEATERS Nickel C
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KAPTON ® FLEX HEATERS Kapton® �
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RESISTANCE TEMPERATURE DETECTORS Fo
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RESISTANCE TEMPERATURE DETECTORS GE
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RESISTANCE TEMPERATURE DETECTORS CO
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RESISTANCE TEMPERATURE DETECTORS RT
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RESISTANCE TEMPERATURE DETECTORS SU
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RTD THERMOWELLS 1/2” N.P.T. Threa
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RESISTANCE TEMPERATURE DETECTORS TE
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INTEGRATED TRANSMITTER RTD ASSEMBLY
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INTEGRATED TRANSMITTER RTD ASSEMBLY
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THERMISTOR SENSORS RESISTANCE CURVE
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SPECIALTY SENSORS ® TEFLON -COATED
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INDUSTRIAL PROCESS THERMOCOUPLES Du
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SPECIFICATIONS AND DATA JUNCTION TY
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SHEATHED MgO THERMOCOUPLE ASSEMBLIE
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Page 184 and 185: THERMOCOUPLE WITH THREADED THERMOWE
Page 186 and 187: THERMOCOUPLE WITH FLANGED THERMOWEL
Page 188 and 189: BASE METAL PROTECTION TUBE ASSEMBLY
Page 190 and 191: BASE METAL 90° PROTECTION TUBE ASS
Page 192 and 193: BASE METAL THERMOCOUPLE ELEMENTS Th
Page 194 and 195: NOBLE METAL THERMOCOUPLE WITH SINGL
Page 196 and 197: REPLACEMENT CERAMIC PROTECTION TUBE
Page 198 and 199: SILICON CARBIDE PROTECTION TUBE ASS
Page 200 and 201: TECHNICAL DATA MATERIAL SELECTION G
Page 202 and 203: PLASTIC INDUSTRY and GENERAL PURPOS
Page 204 and 205: TEMPERATURE SENSORS ADJUSTABLE DEPT
Page 206 and 207: TEMPERATURE SENSORS FIXED BAYONET T
Page 208 and 209: TEMPERATURE SENSORS SURFACE MOUNT T
Page 210 and 211: TEMPERATURE SENSORS PLASTIC NOZZLE
Page 212 and 213: TEMPERATURE SENSORS GENERAL USE THE
Page 214 and 215: RTD ASSEMBLIES FOR THE PLASTICS IND
Page 216 and 217: ACCESSORIES All the “extras” ne
Page 218 and 219: THERMOCOUPLE WIRE INSULATED THERMOC
Page 224 and 225: ACCESSORIES THERMOCOUPLE ACCESSORIE
Page 226 and 227: ACCESSORIES COMPRESSION FITTINGS Co
Page 228 and 229: TRANSMITTERS TEMPERATURE HEAD TRANS
Page 230 and 231: TRANSMITTER TECHNICAL DATA OUTPUT A
Page 232 and 233: TRANSMITTER TECHNICAL DATA APPLICAT
Page 236 and 237: PROPERTIES of METALS and NON-METALL
Page 238 and 239: CORROSION RESISTANCE of DIFFERENT M
Page 244 and 245: PROCESS and APPLICATION INDEX APPLI
Page 246 and 247: PROCESS and APPLICATION INDEX APPLI
Page 248 and 249: WATT DENSITY VALUE CHART MATERIAL W
Page 250 and 251: HEAT LOSS INFORMATION HEAT LOSS, WA
Page 252 and 253: ELECTRICAL DATA WIRING DIAGRAMS L1
Page 254 and 255: WIRING DIAGRAMS L1 L2 L1 L2 ACB Con
Page 256 and 257: FAHRENHEIT CENTIGRADE TEMPERATURE C
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