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Multi-component boron coatings on low carbon steel AISI 1018

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CHAPTER 2<br />

BORONIZING<br />

2.1 Objective<br />

Bor<strong>on</strong>izing is a thermo-chemical surface hardening process by which <str<strong>on</strong>g>bor<strong>on</strong></str<strong>on</strong>g> atoms diffuse<br />

into a base metal (<strong>steel</strong>) and form a hard metallic boride layer <strong>on</strong> the surface. The<br />

<str<strong>on</strong>g>bor<strong>on</strong></str<strong>on</strong>g>izing process can be applied to both ferrous and n<strong>on</strong>ferrous materials by heating the<br />

materials at the temperature range of 700 to 1000°C (equivalently 1300 - 1830°F) for<br />

several hours. The process results in the metallic boride layer of about 20-300 pm thick.<br />

2.2 Overview of Bor<strong>on</strong>izing<br />

Bor<strong>on</strong>izing is a thermo-chemical surface hardening process by which <str<strong>on</strong>g>bor<strong>on</strong></str<strong>on</strong>g> atoms diffuse<br />

into a base metal (<strong>steel</strong>) and form a hard metallic boride layer <strong>on</strong> the surface. The<br />

<str<strong>on</strong>g>bor<strong>on</strong></str<strong>on</strong>g>izing process can be applied to both ferrous and n<strong>on</strong>ferrous materials by heating the<br />

substrates at the temperature range of 700 to 1000°C (equivalently 1300 to 1830°F) for<br />

several hours. The process results in forming the metallic boride layer of about 20-300<br />

pm thick, which yields the outstanding properties of high hardness, good wear and<br />

corrosi<strong>on</strong> resistances, and moderate oxidati<strong>on</strong> resistance at high temperatures. Unlike<br />

most metals and alloys, aluminium and magnesium alloys have not been successfully<br />

<str<strong>on</strong>g>bor<strong>on</strong></str<strong>on</strong>g>ized by existing techniques because their melting temperatures are very <strong>low</strong>. In<br />

additi<strong>on</strong>, copper alloy is unable to form the stable boride phase [4].<br />

4

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