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<strong>Before</strong><br />

After<br />

Equipment U pdlate


·'~'L .ASY 'OFF<br />

. , .' - . .<br />

COVER STORY <br />

<strong>Dorr</strong>-<strong>Oliver</strong>'s latest shop improvement is the replacement of the sand blast booth. The new<br />

unit takes the place of our existing one installed in 1958. The new cabinet resides in the location of<br />

our old one near Merco assembly. U.S. Filter of Oakville, Ontario manufactured and installed the<br />

booth.<br />

The new cabinet is improved. The blasting media passes through grates in the floor and is<br />

automatically screw conveyed to a storage hopper. On its way to the hopper, the blasting media<br />

passes through a magnetic separator that removes steel shot and other magnetic particles. This<br />

device is very important because it allows the booth to be run with a different kind of media without<br />

having to completely remove the first.<br />

We use steel shot media to blast parts such as motor brackets and machine bases. The<br />

other media, which is called black beauty - a coal processing by-product - is used to clean stainless<br />

steel parts such as housings.<br />

The shop received a total investment of $250,000 on the project.<br />

THESE MERCOS ARE HEADING SOUTH OF THE BORDER<br />

<strong>Dorr</strong>-<strong>Oliver</strong> was able to start the year 1999 off with a significant order from Arancia Corn<br />

Products SA DE CV in Guadalajara, Mexico.<br />

This order for five (5) BH36B Merco Centrifuges, also includes auxiliary equipment and spare<br />

parts. Shipment of the entire order is scheduled for May of 1999.<br />

The destination for this <strong>Dorr</strong>-<strong>Oliver</strong> equipment is a corn wet milling plant near the town of San<br />

Juan Del Rio (Saint John's River) , which is located approximately two hours north of Mexico City.<br />

The centrifuges and auxiliary equipment will be used in a new corn wet milling building<br />

expansion that will double the current plant capacity of 55,000 bushels of corn per day. The scheduled<br />

start up of this new mill expansion is in the year 2000.<br />

After the installation of these five centrifuges, there will be a total of ten BH36B Mercos, in<br />

addition to some Model 30 Mercos operating in this corn wet milling plant.<br />

The centrifuges will be used in the production of high fructose corn syrup. A major buyer of<br />

the high fructose syrup is an international soft drink company that is located in Mexico.


Joe Pillus, Safety Director, showed everyone the equipment available for our use, and where<br />

it is located in case of a blood borne emergency. Our first aiders have been certified by the Red<br />

Cross to treat blood borne emergencies, many have or are in the process of receiving the 3 part<br />

u ..... __ ... :... :..... n ..___ :_ .....<br />

1999 Manufacturing Strategy Meeting<br />

The 1999 Annual Strategy Meeting was held at <strong>Dorr</strong>-<strong>Oliver</strong> this year. For four mornings, we<br />

all met in the upstairs conference room and gave our presentations.<br />

The Back to the Goal group covered a wide variety of topics. Members discussed ways to<br />

keep the overall process of running the company in hand with less people, as several employees<br />

who left <strong>Dorr</strong>-<strong>Oliver</strong> were not replaced. While Dan Dargay was still looking for "The Big Picture", Jim<br />

Dix gave Jack his assurance that he would "Give it a Whirl" when asked to investigate some questions.<br />

The Total Quality Team made some small waves with a presentation by Wayne Fearn about<br />

the new procedure of grading our outside vendors. Dependent upon deviation reports, vendors who<br />

consistently bid lowest may find their bids increased by a percentage to compensate for all the extra<br />

work that sub-standard parts produce. The quality of all aspects of <strong>Dorr</strong>-<strong>Oliver</strong> were addressed.<br />

The Cost Control Team talked about several specific parts and how they had worked to<br />

reduce the production costs of them with new routings and new machines. Some of the multi-pallet<br />

products were reduced in time but others increased. Those parts that produced no time reduction<br />

even though routed on multi-pallet machines were mainly small quantities that took more set up<br />

time.<br />

The People's Involvement Group's major project for the year was the Open House held In<br />

September. It was a success and enjoyed by all who attended. Other projects by the group included<br />

the perfect attendance awards, the Jim Laidacker award, the fire evacuation plan, medical form,<br />

and company newsletter.<br />

All presentations were interesting and this year's meeting promises to lead to a productive<br />

future for <strong>Dorr</strong>-<strong>Oliver</strong>.<br />

Appreciatiott Luttcheott <br />

A First Aiders Appreciation Luncheon was held on Friday, April 30, 1999 in the Conference<br />

Room. Your First Aiders are listed below.<br />

Charles McGlynn<br />

Joseph Contardi<br />

Richard Heiser<br />

Frank Bogacik<br />

Era Gould<br />

Michael Michalyshin<br />

Anthony Shimukonas<br />

John Braskey<br />

John McNeal<br />

William Morana<br />

Michael Brutosky<br />

James Kaschak, Jr. - EMT<br />

Reed Witner<br />

Ronald Rusnock


Second shift<br />

op.rformp.


John Petusky <br />

AWARD RECKPKENTS <br />

Our Annual Strategy Meeting<br />

was held in our own conference room<br />

this year. At the conclusion of the<br />

meeting, three awards were given.<br />

• The People Involvement Group<br />

presented this year's Jim Laidaker<br />

Award to the Apprentice Committee for<br />

their dedication and hard work.<br />

• Chris Novrocki received a<br />

plaque thanking his for his assistance<br />

with the PC computer and his help in<br />

preparing presentations for the strategy<br />

meeting.<br />

• Anthony DiPronio was<br />

presented a plaque for his tireless<br />

assistance to all of us regarding the<br />

ask system.<br />

Both Chris and Tony received<br />

their plaques from Executive Vice<br />

President Jack Skitka.<br />

Congratulations to all of this year's<br />

recipients, the above honors are well<br />

deserved.<br />

George Madochick <br />

completed 6,500 hours in the Machinist Apprentice Program


After teaching, Bernie accepted a position with Educational Insights based in California.<br />

Bernie was a dealer sales manaaer resoonsible for the U.S. east of the Rockies. Bernie oast awav<br />

PUmp Corner <br />

Our own Dan O'Connor recently received a certificate of recognition for an article he coauthored,<br />

which was titled "Pumps Unplugged." This article appeared in the February 1999 issue of<br />

Environmental Protection Magazine.<br />

The article explained how the 4" <strong>Dorr</strong>-<strong>Oliver</strong> Cylinder assisted ODS Pump (with the automatic<br />

pressure control system), solved the constant plugging problem our Indiana Wastewater Treatment<br />

Plant customer was having during storm conditions. It appears that during stormy conditions,<br />

excess heavy sludge and grit had caused our pump to clog, therefore requiring maintenance attention<br />

to manually clean out and adjust.<br />

As a result of the changeover, this plant has reduced the time required to maintain these<br />

pumps from 6 to 10 hours per month average to almost zero. The cost of replacement parts has also<br />

decreased. After two years of continuous service, the <strong>Dorr</strong>-<strong>Oliver</strong> Cylinder Assist Pumps have had no<br />

major maintenance problems, and continue to perform well. This is truly a satisfied customer.<br />

"Pumps Unplugged" was co-authored by Dan O'Connor - Pump Products Manager - <strong>Dorr</strong>­<br />

<strong>Oliver</strong>, Inc. and C.D. Cook - Consulting Engineer in Atlanta.<br />

EMPLOYEES TO REMEMBER<br />

Remember Bernie Ballick? He worked for <strong>Dorr</strong>-<strong>Oliver</strong> in the 50s in the office.<br />

Bernie was originally from McAdoo and was a standout athlete at McAdoo High School. In<br />

fact, the second annual Swing Club Scotty Roman Award, which is presented to the area's outstanding<br />

high school athlete, was awarded to Bernie in 1951.<br />

1951 was the year the University of Tennessee won the National Championship. Bernie was<br />

recruited and went to the University that year and the next on a football scholarship. He then transferred<br />

to the University of Wyoming for 1 year. After Wyoming, Bernie left school, came home and<br />

married the former Margie Brehm.<br />

Bernie worked at <strong>Dorr</strong>-<strong>Oliver</strong> for 2 to 3 years before accepting a position at General Motors in<br />

Elizabeth, NJ. He then moved to the Philadelphia area to accept a teaching/coaching position at the<br />

prestigious Deveraeux School. Bernie 'finished his education at St. Joseph's University. Bernie's<br />

star running back at Deveraeux was none other than Sylvester Stallone. In fact, Bernie appears in<br />

the 80's Stallone Hick "Lockup." Stallone's character is a convicted felon. As he is paging through a<br />

photo album, he stops at the photo of Bernie shaking his hand as he is coming to the sidelines after<br />

a play. The photo is an actual picture taken during a game.


HX Classifier <br />

How could you miss this big, and I mean BIG , Classifier in the assembly area? The machine,<br />

a 6428 HX Classifier, was built for order #51579. The ultimate destinatior'l is at a soda ash mining<br />

facility in Wyoming. The order was placed on 10/23/97 through the Denver office with a scheduled<br />

ship date of November 1998. Due to delays in construction at the site, the customer requested a<br />

delay in shipping the Classifier. The new expected ship date is September 1999.<br />

The Classifier will<br />

be used as the customer's<br />

secondary classifier. It<br />

measures six foot wide<br />

and 28 foot long and<br />

weighs about 30,000<br />

pounds. The machine<br />

was officially finished on<br />

12/30/98 and placed in<br />

storage in the assembly<br />

area because of its size.<br />

The order kept us busy<br />

for some time with 63<br />

hours of direct labor and<br />

400 hours of component<br />

direct labor allotted to the<br />

work order. Although we<br />

have many to thank for<br />

their effort to complete this order, a special thanks goes to Terry Trovich and Don Korba, the assemblers<br />

on this order. Terry tells me the assembly was actually easier than smaller rake classifiers,<br />

and that, aside from some modifications, the assembly went rather well.<br />

We all look forward to shipping this order, except for Karl Guenther and crew, in order to have<br />

some extra room in the shop.<br />

RECENT RETIREMENTS<br />

Ken Yanick - 35 Years of Service <br />

Tom Fidishun - 38 Years of Service <br />

N.EW HIRES <br />

Ron Newman 3/29/99 Control System Engineer


1999 EMPLOYEE SERVICE AWARDS <br />

Once again this year, employees of the Hazleton facility are acknowledged for their extensive<br />

and continued employment service with <strong>Dorr</strong>-<strong>Oliver</strong> Incorporated.<br />

Each employee who has achieved at least ten years of continuous service is recognized as a<br />

recipient of the service award. This continuous service recognition is also formally affirmed with a<br />

new service award every 'five years as the employee's employment continues with <strong>Dorr</strong>-<strong>Oliver</strong>.<br />

As in the past years, each eligible employee is able to choose an excellent service award<br />

from a selection that best appeals to their individual taste.<br />

The employees who have attained the various service milestones this year are:<br />

35 years 30 years<br />

Thomas Brogan<br />

Chris Burns<br />

Gerald De Balko<br />

James Hiza<br />

Anthony DiPronic<br />

James McGee<br />

Barbara Geisick<br />

James Medvitz<br />

Eugene Skitzki<br />

John Petrilla<br />

25 years 20 years<br />

Michael Brutosky<br />

Michael Michalyshin<br />

Russell Christmas<br />

Edward Corch<br />

Raymond Kapuscinski 10 years<br />

Robert Kulp<br />

Joseph Farkus<br />

Leo Langazel<br />

Jan Labanoski<br />

Dennis Mika<br />

Alfredo Lee<br />

Anthony Shimukonas Gregory Martzen<br />

Bernard Simkovich<br />

Peter Sabol<br />

Joseph Ward<br />

Jeffrey Sabrowsky<br />

15 years<br />

Michael Romanishin<br />

The service awards are formally presented at two separate lunches that honor these<br />

employees.<br />

Please also express your personal congratulations to each to these employees for their<br />

achievement.<br />

II<br />

Promotions<br />

Congratulation on your recent advancement:<br />

II


HOOK & BULLET<br />

by Jim lola<br />

OUTDOOR LIFE - THEN AND Now<br />

The oldest "Outdoor Life" magazine that I own is dated<br />

November 1921. The front cover is a simple painting of a<br />

boy scout at camp. I look through it once in a great while,<br />

usually when the events of the modern day world make me feel I was born a hundred years too late.<br />

I somehow find it reassuring that a lot of what I see in that old magazine is still pretty much the<br />

same today.<br />

The format, the hunting and fishing stories, and the ads in the back of the magazine are similar<br />

to what you would find in 1999. Of course, the pictures are all black and white, and the pages<br />

have a dull finish - not at all as slick as today's publication. In fact, one photo of a hunting dog<br />

boasts "taken from a Kodak negative". Many of the manufacturers of sporting goods advertised are<br />

still in existence today - Evinrude, Harley-Davidson, Heinz 57 Varieties, Marble gun cleaning accessories,<br />

Duxbak, BSA air riffles, Dowagiac/Heddon lures, Filson, Smith & Wesson and Colt. There is<br />

an article about Sam Colt in this issue that mentions when he died in 1862, 1500 Colt workmen<br />

marched in mourning; quite a tribute.<br />

Manufacturers that have disappeared include Bristol Steel Fishing Rods, Fox Puttees (a type<br />

of gaiter), Calle of Detroit rowboat motors, Tractor Train Co. of Los Angeles - maker of Moore<br />

Transmissions for Fords (an off-road trans.), Parker Bros. shotguns, and Dent's Conditioning Pills for<br />

rundown unthrifty dogs recovering from mange and other illnesses.<br />

You can buy a reconditioned Springfield Mauser for $16.50, pimple cream, an auto-bed for<br />

camping, or a Wilbur shotgun peep sight for wingshooting that looks similar to products that are<br />

"new" today, and the typical guided hunting trip. There are featured articles about the Selkirk<br />

Mountains of the Canadian Rockies, Rediscovered Trout Waters (in 1921) and Fly Rod Plugs for<br />

Trout, among many others. The idea about small fly rod plugs is one that is probably ripe for reinvention;<br />

maybe I'll give it a try. Well enough for now, I think I'll relax by listening to some oldies.<br />

CORR-OLIVER BUCK POOL<br />

The 1998 Rifle Buck Pool Resulted in a Three-Way-Tie; the winners are:<br />

• Chris Burns<br />

• Russell Graaf<br />

• Conrad Pecile<br />

All three men bagged eight-point bucks and will be enjoying venison steaks on the grill. We wish


(AN YOU IDENTIFY THESE DO-TELL<br />

STAFF MEMBERS FROM THEIR BABY<br />

PHOTOSI<br />

Answers will be posted in a few weeks.<br />

#1<br />

#3<br />

#2<br />

#4<br />

/<br />

#5<br />

#6


We recently received a visit from Mr. John Warner,<br />

Field Sales Manager for Bullen Pump and Equipment Co.,<br />

our pump product distributor, which is based in Houston,<br />

Texas. John will be concentrating his efforts on promoting<br />

pump sales in the state of Texas.<br />

While in Hazleton, our Pump Products Sales Manager, Mr. Dan O'Connor, trained John on<br />

our various pumps, and showed him our manufacturing facility. We wish John well in his new<br />

position, and the best of luck in his sales effort.<br />

SUMMERTIME RECIPES<br />

With summer and blueberry season approaching, here are a few picnic recipes. Remember<br />

to practice common sense safety at your outdoor gatherings: Keep hot foods hot and cold foods<br />

cold.<br />

PARTY BEANS<br />

(1) 16 oz. can of green beans, drained<br />

(1) 16 oz. can of red kidney beans, drained<br />

(1) 16 oz. can of butter beans, drained<br />

(1) 16 oz. can of pinto beans, drained <br />

1 large can of pork and beans - don't drain <br />

1 medium onion, sliced thin <br />

(1) 16 oz. package of bacon, cut into small pieces <br />

1 cup of brown sugar, packed <br />

1/2 cup of white vinegar <br />

1 cup of ketchup <br />

1/2 teaspoon of dry mustard <br />

Fry bacon until well browned, drain and set aside. Saute onions in about 1 to 2 tablespoons of bacon<br />

fat until transparent. Add reserved bacon, sugar, vinegar, ketchup and mustard. Add beans. Mix well<br />

and place in a large baking dish. Bake in a slow oven, uncovered, 200 to 2500 for 2 to 3 hours.<br />

BLUEBERRY MUFFINS<br />

1/3 cup of butter <br />

3/4 cup of sugar <br />

1 egg beaten slightly <br />

1 cup milk <br />

2 cups flour <br />

4 teaspoons of baking powder <br />

1/2 teaspoon salt <br />

1 cup blueberries


STRESS IN THE WORKPLACE<br />

WHAT IS JOB STRESS? <br />

Job Stress is a chronic state of disease caused by the conditions in the workplace that negatively <br />

impact an individual's performance and/or overall well-being. <br />

One or more of a host of physical and mental illnesses manifests job stresses. <br />

MINIMIZING STRESS IN THE WORKPLACE<br />

WHAT EMPLOYEES CAN DO<br />

1. Recognize job stresses.<br />

2. Take Inventory of your body.<br />

a. How do you feel?<br />

b. Are you tense?<br />

c. Is your stomach in knots?<br />

d. Do you have a headache?<br />

3. De-Stress<br />

a. Take some deep breaths.<br />

b. Stand up and stretch your arms and legs.<br />

c. Go for a quick walk.<br />

4. Get enough sleep.<br />

5. Eat properly.<br />

When stressed, your body loses zinc and Vitamins Band C. Eat lots of fruits and<br />

vegetables, especially broccoli and brussel sprouts.<br />

6. Exercise.<br />

Staying physically active is a great stress-reliever and can increase your sense of<br />

well-being.<br />

<strong>Dorr</strong>-<strong>Oliver</strong>'s two most recent centrifugal product offerings the CD-300 CLARI­<br />

DRY and H46 Merco have undergone a material and labor cost reduction program.<br />

Two teams worked on the machines. Team members represented each of the<br />

different groups at <strong>Dorr</strong>-<strong>Oliver</strong>: Manufacturing Engineering, Design Engineering,<br />

Purchasing, Shop and Cost Control. The teams analyzed parts for improvements in<br />

material handling, vendor sourcing, manufacturing methods and design.


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~AN<br />

by Barbara Geisick<br />

FRANCISCO <br />

After visiting San Francisco, California, with<br />

the airline tickets I won through the generosity of<br />

<strong>Dorr</strong>-<strong>Oliver</strong>, I decided this is the most beautiful<br />

city in this country.<br />

Picturesque it is, with so many breathtaking<br />

sites. I enjoyed everything I saw, ate and visited.<br />

Some of the most interesting sites were the<br />

magnificent Golden Gate Bridge, Golden Gate Park,<br />

Palace of Fine Arts, Coit Tower, Nob Hill, Telegraph<br />

Hill, The Embarcadero, Union Square and<br />

Chinatown. Eating and shopping was fun at<br />

Fisherman's Wharf and Ghirardelli Square. The<br />

famous cable cars are a unique means of<br />

transportation. A drive down Lombard Street (the<br />

crookedest street in the world) was extraordinary.<br />

A ferry boat ride to Alcatraz Island included a<br />

walking tour of the maximum security federal<br />

pen itentiary.<br />

A drive across the Golden Gate Bridge to<br />

Sausalito is where the entire bay area is visible and<br />

beautiful. We also drove down the coast to Monterey visiting Cannery Rowand the Monterey Bay<br />

Aquarium.<br />

This trip was definitely relaxing, enjoyable and very exciting. I truly wish I could do it again!<br />

DORR-OLIV~R ~CHOLAI(gHIP WINN~R<br />

Joseph Teprovich Jr., a 6'2" point guard from Marian Catholic, rounded out his high school<br />

basketball career as the Hazleton Standard-Speaker leading scorer<br />

averaging 20.4 points, 10.3 rebounds, 5.6 assists, and 2.2 steals per game.<br />

He was chosen M.V.P. of the Bishop Hafey Roundball Classic, named Player<br />

ot.the Week by the following: Allentown Morning Call (2x), Pottsville<br />

Republican and Blue Ridge Cable TV. Picked as an All-Star by the following:<br />

Schuylkill Basketball League, Lehighton Times News, Pottsville Republican<br />

and Reading Eagle. In baseball, he has a team leading batting average of<br />

.454 with 2 home runs.<br />

Academically he is a consistent first honors student and received the <strong>Dorr</strong>-<strong>Oliver</strong> Clyde G.<br />

Patten Memorial Scholarship. Joe plans to attend Allentown College Saint Francis DeSales in the


• A closed mouth qathers no feet.<br />

'rit1g Your Paughter to Work Pay <br />

We recently had the pleasure of a<br />

visit from Chandra Heffelfinger, daughter<br />

of Ed and Maggie Heffel'finger.<br />

The purpose of this day is to<br />

familiarize daughters with what their<br />

mothers do at work. It was pleasant<br />

having a youngster among us, and we<br />

hope Chandra enjoyed her visit to<br />

<strong>Dorr</strong>-<strong>Oliver</strong>.<br />

OUESTIONS TO PONDER <br />

Whatever happened to Preparations A through ,G?<br />

Since light travels faster than sound, isn't that why some people appear bright until you<br />

hear them speak?<br />

Why do you press harder on the remote when you know the battery is dead?<br />

Tell a man there are 400 billion stars and .he'U believe you<br />

Tell him a bench has wet paint and he has to touch it.<br />

If all those psychics know the winning lottery numbers, why are they still working?<br />

How come Superman could stop bullets with his chest, but always ducked when someone<br />

threw a gun at him? <br />

Do married people live longer than single people, or, does it just seem longer? <br />

------lITTlE KNOWN PROVERBS -----­<br />

• Learn from the mistakes of others. You can't live long enough to make them all yourself.<br />

• The tongue weighs practically nothing. But so few people can hold it.<br />

• Some days you're the dog. Some days you're the hydrant.<br />

• It's not the pace of life one should worry about. It's the sudden stop at the end.


New South African Marketing Director <br />

Graham S. Lawes (Center) visited the<br />

Hazleton Plant recently with Robert<br />

Coomes. Graham is the New <strong>Dorr</strong> <strong>Oliver</strong><br />

Managing Director in South Africa, replacing<br />

Bateman Equipment Ltd. Graham had<br />

previously worked with Bateman, but now<br />

will be working directly for <strong>Dorr</strong> <strong>Oliver</strong>.<br />

Graham reports to Robert Coomes. Best<br />

of luck to Graham on his new assignment.<br />

c;' Joseph Polchin (re'~ired) 2/13/99<br />

l- John Matarelli (retired) 2/6/99 -f Warren Faust (retired) 3/3/99<br />

ANNUAL EVENTS<br />

• <strong>Dorr</strong>-<strong>Oliver</strong> Family Picnic - KNOEBELS - Saturday, July 24, 1999<br />

• Christmas Party - GENETII BEST WESTERN - Saturday, December 18, 1999 - Music by "Autumn"<br />

WRAP UP<br />

We would like to thank everyone who had any input into this issue of 00-TELL. If anyone has ideas<br />

for our next issue, please contact any of the reporters listed below.<br />

CREDITS<br />

Publishing Coordinator: Rich Heiser· Photography: Joe Farkus • Christmas Photos: Barb Geisick<br />

Reporters: Joe Farkus, George Hardish, Barbara Geisick, JoAnne Jandrasitz, Cory Puza, Laurie<br />

Sambora, Bill Taney, Jim Zola, Rich Heiser, Mike Bergin, Alan Parsons & Chris Novrocki<br />

••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••<br />

DORR-OLIVER INC. <br />

HAZLETON MANUFACTURING PLANT <br />

101 Carleton Avenue· Hazleton, PA 18201 <br />

A._ r-_... _I ""'- _____ . ....L •• _!.I. __ r-. ____ I ___. &./r­

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