Before - Dorr-Oliver Alumni
Before - Dorr-Oliver Alumni
Before - Dorr-Oliver Alumni
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<strong>Before</strong><br />
After<br />
Equipment U pdlate
·'~'L .ASY 'OFF<br />
. , .' - . .<br />
COVER STORY <br />
<strong>Dorr</strong>-<strong>Oliver</strong>'s latest shop improvement is the replacement of the sand blast booth. The new<br />
unit takes the place of our existing one installed in 1958. The new cabinet resides in the location of<br />
our old one near Merco assembly. U.S. Filter of Oakville, Ontario manufactured and installed the<br />
booth.<br />
The new cabinet is improved. The blasting media passes through grates in the floor and is<br />
automatically screw conveyed to a storage hopper. On its way to the hopper, the blasting media<br />
passes through a magnetic separator that removes steel shot and other magnetic particles. This<br />
device is very important because it allows the booth to be run with a different kind of media without<br />
having to completely remove the first.<br />
We use steel shot media to blast parts such as motor brackets and machine bases. The<br />
other media, which is called black beauty - a coal processing by-product - is used to clean stainless<br />
steel parts such as housings.<br />
The shop received a total investment of $250,000 on the project.<br />
THESE MERCOS ARE HEADING SOUTH OF THE BORDER<br />
<strong>Dorr</strong>-<strong>Oliver</strong> was able to start the year 1999 off with a significant order from Arancia Corn<br />
Products SA DE CV in Guadalajara, Mexico.<br />
This order for five (5) BH36B Merco Centrifuges, also includes auxiliary equipment and spare<br />
parts. Shipment of the entire order is scheduled for May of 1999.<br />
The destination for this <strong>Dorr</strong>-<strong>Oliver</strong> equipment is a corn wet milling plant near the town of San<br />
Juan Del Rio (Saint John's River) , which is located approximately two hours north of Mexico City.<br />
The centrifuges and auxiliary equipment will be used in a new corn wet milling building<br />
expansion that will double the current plant capacity of 55,000 bushels of corn per day. The scheduled<br />
start up of this new mill expansion is in the year 2000.<br />
After the installation of these five centrifuges, there will be a total of ten BH36B Mercos, in<br />
addition to some Model 30 Mercos operating in this corn wet milling plant.<br />
The centrifuges will be used in the production of high fructose corn syrup. A major buyer of<br />
the high fructose syrup is an international soft drink company that is located in Mexico.
Joe Pillus, Safety Director, showed everyone the equipment available for our use, and where<br />
it is located in case of a blood borne emergency. Our first aiders have been certified by the Red<br />
Cross to treat blood borne emergencies, many have or are in the process of receiving the 3 part<br />
u ..... __ ... :... :..... n ..___ :_ .....<br />
1999 Manufacturing Strategy Meeting<br />
The 1999 Annual Strategy Meeting was held at <strong>Dorr</strong>-<strong>Oliver</strong> this year. For four mornings, we<br />
all met in the upstairs conference room and gave our presentations.<br />
The Back to the Goal group covered a wide variety of topics. Members discussed ways to<br />
keep the overall process of running the company in hand with less people, as several employees<br />
who left <strong>Dorr</strong>-<strong>Oliver</strong> were not replaced. While Dan Dargay was still looking for "The Big Picture", Jim<br />
Dix gave Jack his assurance that he would "Give it a Whirl" when asked to investigate some questions.<br />
The Total Quality Team made some small waves with a presentation by Wayne Fearn about<br />
the new procedure of grading our outside vendors. Dependent upon deviation reports, vendors who<br />
consistently bid lowest may find their bids increased by a percentage to compensate for all the extra<br />
work that sub-standard parts produce. The quality of all aspects of <strong>Dorr</strong>-<strong>Oliver</strong> were addressed.<br />
The Cost Control Team talked about several specific parts and how they had worked to<br />
reduce the production costs of them with new routings and new machines. Some of the multi-pallet<br />
products were reduced in time but others increased. Those parts that produced no time reduction<br />
even though routed on multi-pallet machines were mainly small quantities that took more set up<br />
time.<br />
The People's Involvement Group's major project for the year was the Open House held In<br />
September. It was a success and enjoyed by all who attended. Other projects by the group included<br />
the perfect attendance awards, the Jim Laidacker award, the fire evacuation plan, medical form,<br />
and company newsletter.<br />
All presentations were interesting and this year's meeting promises to lead to a productive<br />
future for <strong>Dorr</strong>-<strong>Oliver</strong>.<br />
Appreciatiott Luttcheott <br />
A First Aiders Appreciation Luncheon was held on Friday, April 30, 1999 in the Conference<br />
Room. Your First Aiders are listed below.<br />
Charles McGlynn<br />
Joseph Contardi<br />
Richard Heiser<br />
Frank Bogacik<br />
Era Gould<br />
Michael Michalyshin<br />
Anthony Shimukonas<br />
John Braskey<br />
John McNeal<br />
William Morana<br />
Michael Brutosky<br />
James Kaschak, Jr. - EMT<br />
Reed Witner<br />
Ronald Rusnock
Second shift<br />
op.rformp.
John Petusky <br />
AWARD RECKPKENTS <br />
Our Annual Strategy Meeting<br />
was held in our own conference room<br />
this year. At the conclusion of the<br />
meeting, three awards were given.<br />
• The People Involvement Group<br />
presented this year's Jim Laidaker<br />
Award to the Apprentice Committee for<br />
their dedication and hard work.<br />
• Chris Novrocki received a<br />
plaque thanking his for his assistance<br />
with the PC computer and his help in<br />
preparing presentations for the strategy<br />
meeting.<br />
• Anthony DiPronio was<br />
presented a plaque for his tireless<br />
assistance to all of us regarding the<br />
ask system.<br />
Both Chris and Tony received<br />
their plaques from Executive Vice<br />
President Jack Skitka.<br />
Congratulations to all of this year's<br />
recipients, the above honors are well<br />
deserved.<br />
George Madochick <br />
completed 6,500 hours in the Machinist Apprentice Program
After teaching, Bernie accepted a position with Educational Insights based in California.<br />
Bernie was a dealer sales manaaer resoonsible for the U.S. east of the Rockies. Bernie oast awav<br />
PUmp Corner <br />
Our own Dan O'Connor recently received a certificate of recognition for an article he coauthored,<br />
which was titled "Pumps Unplugged." This article appeared in the February 1999 issue of<br />
Environmental Protection Magazine.<br />
The article explained how the 4" <strong>Dorr</strong>-<strong>Oliver</strong> Cylinder assisted ODS Pump (with the automatic<br />
pressure control system), solved the constant plugging problem our Indiana Wastewater Treatment<br />
Plant customer was having during storm conditions. It appears that during stormy conditions,<br />
excess heavy sludge and grit had caused our pump to clog, therefore requiring maintenance attention<br />
to manually clean out and adjust.<br />
As a result of the changeover, this plant has reduced the time required to maintain these<br />
pumps from 6 to 10 hours per month average to almost zero. The cost of replacement parts has also<br />
decreased. After two years of continuous service, the <strong>Dorr</strong>-<strong>Oliver</strong> Cylinder Assist Pumps have had no<br />
major maintenance problems, and continue to perform well. This is truly a satisfied customer.<br />
"Pumps Unplugged" was co-authored by Dan O'Connor - Pump Products Manager - <strong>Dorr</strong><br />
<strong>Oliver</strong>, Inc. and C.D. Cook - Consulting Engineer in Atlanta.<br />
EMPLOYEES TO REMEMBER<br />
Remember Bernie Ballick? He worked for <strong>Dorr</strong>-<strong>Oliver</strong> in the 50s in the office.<br />
Bernie was originally from McAdoo and was a standout athlete at McAdoo High School. In<br />
fact, the second annual Swing Club Scotty Roman Award, which is presented to the area's outstanding<br />
high school athlete, was awarded to Bernie in 1951.<br />
1951 was the year the University of Tennessee won the National Championship. Bernie was<br />
recruited and went to the University that year and the next on a football scholarship. He then transferred<br />
to the University of Wyoming for 1 year. After Wyoming, Bernie left school, came home and<br />
married the former Margie Brehm.<br />
Bernie worked at <strong>Dorr</strong>-<strong>Oliver</strong> for 2 to 3 years before accepting a position at General Motors in<br />
Elizabeth, NJ. He then moved to the Philadelphia area to accept a teaching/coaching position at the<br />
prestigious Deveraeux School. Bernie 'finished his education at St. Joseph's University. Bernie's<br />
star running back at Deveraeux was none other than Sylvester Stallone. In fact, Bernie appears in<br />
the 80's Stallone Hick "Lockup." Stallone's character is a convicted felon. As he is paging through a<br />
photo album, he stops at the photo of Bernie shaking his hand as he is coming to the sidelines after<br />
a play. The photo is an actual picture taken during a game.
HX Classifier <br />
How could you miss this big, and I mean BIG , Classifier in the assembly area? The machine,<br />
a 6428 HX Classifier, was built for order #51579. The ultimate destinatior'l is at a soda ash mining<br />
facility in Wyoming. The order was placed on 10/23/97 through the Denver office with a scheduled<br />
ship date of November 1998. Due to delays in construction at the site, the customer requested a<br />
delay in shipping the Classifier. The new expected ship date is September 1999.<br />
The Classifier will<br />
be used as the customer's<br />
secondary classifier. It<br />
measures six foot wide<br />
and 28 foot long and<br />
weighs about 30,000<br />
pounds. The machine<br />
was officially finished on<br />
12/30/98 and placed in<br />
storage in the assembly<br />
area because of its size.<br />
The order kept us busy<br />
for some time with 63<br />
hours of direct labor and<br />
400 hours of component<br />
direct labor allotted to the<br />
work order. Although we<br />
have many to thank for<br />
their effort to complete this order, a special thanks goes to Terry Trovich and Don Korba, the assemblers<br />
on this order. Terry tells me the assembly was actually easier than smaller rake classifiers,<br />
and that, aside from some modifications, the assembly went rather well.<br />
We all look forward to shipping this order, except for Karl Guenther and crew, in order to have<br />
some extra room in the shop.<br />
RECENT RETIREMENTS<br />
Ken Yanick - 35 Years of Service <br />
Tom Fidishun - 38 Years of Service <br />
N.EW HIRES <br />
Ron Newman 3/29/99 Control System Engineer
1999 EMPLOYEE SERVICE AWARDS <br />
Once again this year, employees of the Hazleton facility are acknowledged for their extensive<br />
and continued employment service with <strong>Dorr</strong>-<strong>Oliver</strong> Incorporated.<br />
Each employee who has achieved at least ten years of continuous service is recognized as a<br />
recipient of the service award. This continuous service recognition is also formally affirmed with a<br />
new service award every 'five years as the employee's employment continues with <strong>Dorr</strong>-<strong>Oliver</strong>.<br />
As in the past years, each eligible employee is able to choose an excellent service award<br />
from a selection that best appeals to their individual taste.<br />
The employees who have attained the various service milestones this year are:<br />
35 years 30 years<br />
Thomas Brogan<br />
Chris Burns<br />
Gerald De Balko<br />
James Hiza<br />
Anthony DiPronic<br />
James McGee<br />
Barbara Geisick<br />
James Medvitz<br />
Eugene Skitzki<br />
John Petrilla<br />
25 years 20 years<br />
Michael Brutosky<br />
Michael Michalyshin<br />
Russell Christmas<br />
Edward Corch<br />
Raymond Kapuscinski 10 years<br />
Robert Kulp<br />
Joseph Farkus<br />
Leo Langazel<br />
Jan Labanoski<br />
Dennis Mika<br />
Alfredo Lee<br />
Anthony Shimukonas Gregory Martzen<br />
Bernard Simkovich<br />
Peter Sabol<br />
Joseph Ward<br />
Jeffrey Sabrowsky<br />
15 years<br />
Michael Romanishin<br />
The service awards are formally presented at two separate lunches that honor these<br />
employees.<br />
Please also express your personal congratulations to each to these employees for their<br />
achievement.<br />
II<br />
Promotions<br />
Congratulation on your recent advancement:<br />
II
HOOK & BULLET<br />
by Jim lola<br />
OUTDOOR LIFE - THEN AND Now<br />
The oldest "Outdoor Life" magazine that I own is dated<br />
November 1921. The front cover is a simple painting of a<br />
boy scout at camp. I look through it once in a great while,<br />
usually when the events of the modern day world make me feel I was born a hundred years too late.<br />
I somehow find it reassuring that a lot of what I see in that old magazine is still pretty much the<br />
same today.<br />
The format, the hunting and fishing stories, and the ads in the back of the magazine are similar<br />
to what you would find in 1999. Of course, the pictures are all black and white, and the pages<br />
have a dull finish - not at all as slick as today's publication. In fact, one photo of a hunting dog<br />
boasts "taken from a Kodak negative". Many of the manufacturers of sporting goods advertised are<br />
still in existence today - Evinrude, Harley-Davidson, Heinz 57 Varieties, Marble gun cleaning accessories,<br />
Duxbak, BSA air riffles, Dowagiac/Heddon lures, Filson, Smith & Wesson and Colt. There is<br />
an article about Sam Colt in this issue that mentions when he died in 1862, 1500 Colt workmen<br />
marched in mourning; quite a tribute.<br />
Manufacturers that have disappeared include Bristol Steel Fishing Rods, Fox Puttees (a type<br />
of gaiter), Calle of Detroit rowboat motors, Tractor Train Co. of Los Angeles - maker of Moore<br />
Transmissions for Fords (an off-road trans.), Parker Bros. shotguns, and Dent's Conditioning Pills for<br />
rundown unthrifty dogs recovering from mange and other illnesses.<br />
You can buy a reconditioned Springfield Mauser for $16.50, pimple cream, an auto-bed for<br />
camping, or a Wilbur shotgun peep sight for wingshooting that looks similar to products that are<br />
"new" today, and the typical guided hunting trip. There are featured articles about the Selkirk<br />
Mountains of the Canadian Rockies, Rediscovered Trout Waters (in 1921) and Fly Rod Plugs for<br />
Trout, among many others. The idea about small fly rod plugs is one that is probably ripe for reinvention;<br />
maybe I'll give it a try. Well enough for now, I think I'll relax by listening to some oldies.<br />
CORR-OLIVER BUCK POOL<br />
The 1998 Rifle Buck Pool Resulted in a Three-Way-Tie; the winners are:<br />
• Chris Burns<br />
• Russell Graaf<br />
• Conrad Pecile<br />
All three men bagged eight-point bucks and will be enjoying venison steaks on the grill. We wish
(AN YOU IDENTIFY THESE DO-TELL<br />
STAFF MEMBERS FROM THEIR BABY<br />
PHOTOSI<br />
Answers will be posted in a few weeks.<br />
#1<br />
#3<br />
#2<br />
#4<br />
/<br />
#5<br />
#6
We recently received a visit from Mr. John Warner,<br />
Field Sales Manager for Bullen Pump and Equipment Co.,<br />
our pump product distributor, which is based in Houston,<br />
Texas. John will be concentrating his efforts on promoting<br />
pump sales in the state of Texas.<br />
While in Hazleton, our Pump Products Sales Manager, Mr. Dan O'Connor, trained John on<br />
our various pumps, and showed him our manufacturing facility. We wish John well in his new<br />
position, and the best of luck in his sales effort.<br />
SUMMERTIME RECIPES<br />
With summer and blueberry season approaching, here are a few picnic recipes. Remember<br />
to practice common sense safety at your outdoor gatherings: Keep hot foods hot and cold foods<br />
cold.<br />
PARTY BEANS<br />
(1) 16 oz. can of green beans, drained<br />
(1) 16 oz. can of red kidney beans, drained<br />
(1) 16 oz. can of butter beans, drained<br />
(1) 16 oz. can of pinto beans, drained <br />
1 large can of pork and beans - don't drain <br />
1 medium onion, sliced thin <br />
(1) 16 oz. package of bacon, cut into small pieces <br />
1 cup of brown sugar, packed <br />
1/2 cup of white vinegar <br />
1 cup of ketchup <br />
1/2 teaspoon of dry mustard <br />
Fry bacon until well browned, drain and set aside. Saute onions in about 1 to 2 tablespoons of bacon<br />
fat until transparent. Add reserved bacon, sugar, vinegar, ketchup and mustard. Add beans. Mix well<br />
and place in a large baking dish. Bake in a slow oven, uncovered, 200 to 2500 for 2 to 3 hours.<br />
BLUEBERRY MUFFINS<br />
1/3 cup of butter <br />
3/4 cup of sugar <br />
1 egg beaten slightly <br />
1 cup milk <br />
2 cups flour <br />
4 teaspoons of baking powder <br />
1/2 teaspoon salt <br />
1 cup blueberries
STRESS IN THE WORKPLACE<br />
WHAT IS JOB STRESS? <br />
Job Stress is a chronic state of disease caused by the conditions in the workplace that negatively <br />
impact an individual's performance and/or overall well-being. <br />
One or more of a host of physical and mental illnesses manifests job stresses. <br />
MINIMIZING STRESS IN THE WORKPLACE<br />
WHAT EMPLOYEES CAN DO<br />
1. Recognize job stresses.<br />
2. Take Inventory of your body.<br />
a. How do you feel?<br />
b. Are you tense?<br />
c. Is your stomach in knots?<br />
d. Do you have a headache?<br />
3. De-Stress<br />
a. Take some deep breaths.<br />
b. Stand up and stretch your arms and legs.<br />
c. Go for a quick walk.<br />
4. Get enough sleep.<br />
5. Eat properly.<br />
When stressed, your body loses zinc and Vitamins Band C. Eat lots of fruits and<br />
vegetables, especially broccoli and brussel sprouts.<br />
6. Exercise.<br />
Staying physically active is a great stress-reliever and can increase your sense of<br />
well-being.<br />
<strong>Dorr</strong>-<strong>Oliver</strong>'s two most recent centrifugal product offerings the CD-300 CLARI<br />
DRY and H46 Merco have undergone a material and labor cost reduction program.<br />
Two teams worked on the machines. Team members represented each of the<br />
different groups at <strong>Dorr</strong>-<strong>Oliver</strong>: Manufacturing Engineering, Design Engineering,<br />
Purchasing, Shop and Cost Control. The teams analyzed parts for improvements in<br />
material handling, vendor sourcing, manufacturing methods and design.
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~AN<br />
by Barbara Geisick<br />
FRANCISCO <br />
After visiting San Francisco, California, with<br />
the airline tickets I won through the generosity of<br />
<strong>Dorr</strong>-<strong>Oliver</strong>, I decided this is the most beautiful<br />
city in this country.<br />
Picturesque it is, with so many breathtaking<br />
sites. I enjoyed everything I saw, ate and visited.<br />
Some of the most interesting sites were the<br />
magnificent Golden Gate Bridge, Golden Gate Park,<br />
Palace of Fine Arts, Coit Tower, Nob Hill, Telegraph<br />
Hill, The Embarcadero, Union Square and<br />
Chinatown. Eating and shopping was fun at<br />
Fisherman's Wharf and Ghirardelli Square. The<br />
famous cable cars are a unique means of<br />
transportation. A drive down Lombard Street (the<br />
crookedest street in the world) was extraordinary.<br />
A ferry boat ride to Alcatraz Island included a<br />
walking tour of the maximum security federal<br />
pen itentiary.<br />
A drive across the Golden Gate Bridge to<br />
Sausalito is where the entire bay area is visible and<br />
beautiful. We also drove down the coast to Monterey visiting Cannery Rowand the Monterey Bay<br />
Aquarium.<br />
This trip was definitely relaxing, enjoyable and very exciting. I truly wish I could do it again!<br />
DORR-OLIV~R ~CHOLAI(gHIP WINN~R<br />
Joseph Teprovich Jr., a 6'2" point guard from Marian Catholic, rounded out his high school<br />
basketball career as the Hazleton Standard-Speaker leading scorer<br />
averaging 20.4 points, 10.3 rebounds, 5.6 assists, and 2.2 steals per game.<br />
He was chosen M.V.P. of the Bishop Hafey Roundball Classic, named Player<br />
ot.the Week by the following: Allentown Morning Call (2x), Pottsville<br />
Republican and Blue Ridge Cable TV. Picked as an All-Star by the following:<br />
Schuylkill Basketball League, Lehighton Times News, Pottsville Republican<br />
and Reading Eagle. In baseball, he has a team leading batting average of<br />
.454 with 2 home runs.<br />
Academically he is a consistent first honors student and received the <strong>Dorr</strong>-<strong>Oliver</strong> Clyde G.<br />
Patten Memorial Scholarship. Joe plans to attend Allentown College Saint Francis DeSales in the
• A closed mouth qathers no feet.<br />
'rit1g Your Paughter to Work Pay <br />
We recently had the pleasure of a<br />
visit from Chandra Heffelfinger, daughter<br />
of Ed and Maggie Heffel'finger.<br />
The purpose of this day is to<br />
familiarize daughters with what their<br />
mothers do at work. It was pleasant<br />
having a youngster among us, and we<br />
hope Chandra enjoyed her visit to<br />
<strong>Dorr</strong>-<strong>Oliver</strong>.<br />
OUESTIONS TO PONDER <br />
Whatever happened to Preparations A through ,G?<br />
Since light travels faster than sound, isn't that why some people appear bright until you<br />
hear them speak?<br />
Why do you press harder on the remote when you know the battery is dead?<br />
Tell a man there are 400 billion stars and .he'U believe you<br />
Tell him a bench has wet paint and he has to touch it.<br />
If all those psychics know the winning lottery numbers, why are they still working?<br />
How come Superman could stop bullets with his chest, but always ducked when someone<br />
threw a gun at him? <br />
Do married people live longer than single people, or, does it just seem longer? <br />
------lITTlE KNOWN PROVERBS -----<br />
• Learn from the mistakes of others. You can't live long enough to make them all yourself.<br />
• The tongue weighs practically nothing. But so few people can hold it.<br />
• Some days you're the dog. Some days you're the hydrant.<br />
• It's not the pace of life one should worry about. It's the sudden stop at the end.
New South African Marketing Director <br />
Graham S. Lawes (Center) visited the<br />
Hazleton Plant recently with Robert<br />
Coomes. Graham is the New <strong>Dorr</strong> <strong>Oliver</strong><br />
Managing Director in South Africa, replacing<br />
Bateman Equipment Ltd. Graham had<br />
previously worked with Bateman, but now<br />
will be working directly for <strong>Dorr</strong> <strong>Oliver</strong>.<br />
Graham reports to Robert Coomes. Best<br />
of luck to Graham on his new assignment.<br />
c;' Joseph Polchin (re'~ired) 2/13/99<br />
l- John Matarelli (retired) 2/6/99 -f Warren Faust (retired) 3/3/99<br />
ANNUAL EVENTS<br />
• <strong>Dorr</strong>-<strong>Oliver</strong> Family Picnic - KNOEBELS - Saturday, July 24, 1999<br />
• Christmas Party - GENETII BEST WESTERN - Saturday, December 18, 1999 - Music by "Autumn"<br />
WRAP UP<br />
We would like to thank everyone who had any input into this issue of 00-TELL. If anyone has ideas<br />
for our next issue, please contact any of the reporters listed below.<br />
CREDITS<br />
Publishing Coordinator: Rich Heiser· Photography: Joe Farkus • Christmas Photos: Barb Geisick<br />
Reporters: Joe Farkus, George Hardish, Barbara Geisick, JoAnne Jandrasitz, Cory Puza, Laurie<br />
Sambora, Bill Taney, Jim Zola, Rich Heiser, Mike Bergin, Alan Parsons & Chris Novrocki<br />
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••<br />
DORR-OLIVER INC. <br />
HAZLETON MANUFACTURING PLANT <br />
101 Carleton Avenue· Hazleton, PA 18201 <br />
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