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MU May / June 2015

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46 MACHINERY UPDATE MAY/JUNE <strong>2015</strong> www.machineryupdate.co.uk<br />

Feature: Confectionery<br />

Confectionery is a<br />

great way to carry<br />

OTC medications<br />

The pharmaceutical,<br />

healthcare and nutrition<br />

industries are turning to<br />

confectionery to carry<br />

over-the-counter<br />

medications or dietary supplements<br />

as consumers realise that the<br />

treatment of minor ailments and<br />

augmentation of their diets need<br />

not be unpleasant experiences.<br />

The accuracy and hygiene of<br />

modern cooking and depositing<br />

techniques from Baker Perkins<br />

has, says the company, broadened<br />

the range of potential applications<br />

for functional, and especially<br />

medicated confectionery.<br />

Of the technologies available to<br />

the medicated and functional<br />

confectionery sectors, depositing<br />

seems the most appropriate<br />

because of the efficiency, hygiene,<br />

accuracy and product quality it offers.<br />

Additionally, the process adheres<br />

to the principles of GMP and is<br />

readily capable of validation to<br />

FDA/EMEA standards.<br />

Medicated products include<br />

ingredients such as antiseptics,<br />

menthol and eucalyptus oil to<br />

alleviate the symptoms of minor<br />

ailments such as coughs, colds,<br />

sore throats and nasal congestion.<br />

And it is the high accuracy dosing<br />

and maximum effectiveness of<br />

the active ingredients that Baker<br />

Perkins believes makes depositing<br />

uniquely suitable for medicated and<br />

functional products. Additionally,<br />

glossy finish, consistent size and<br />

smooth mouth feel are in keeping<br />

with the high quality consumers<br />

expect of healthcare products.<br />

Smooth mouth feel and<br />

continuous release make hard<br />

candy ideal for medicated<br />

products, while jelly and fruit<br />

products may be more suited<br />

to functional applications.<br />

In both cases, sugar-free and sugar<br />

versions can be manufactured.<br />

Product set up is completely<br />

recipe driven, with ingredient<br />

calls, temperatures, flow rates,<br />

speeds and depositor profiles<br />

all downloaded from the<br />

Medicating<br />

with sweets<br />

The functional<br />

sector ranges<br />

from boosting<br />

nutrients intake<br />

to adding other<br />

supplements to<br />

the diet<br />

control system to the machines<br />

automatically. Recipes can be<br />

locked and every operator change<br />

during production logged against<br />

a user ID so traceability right<br />

up to CFR 21 Part 11 standards is<br />

possible. Hygiene is a significant<br />

processing factor with full washout<br />

capability of the cooking and<br />

depositing systems.<br />

Meanwhile, plant control<br />

developments from the company<br />

enable complete automation of<br />

cooking and depositing systems for<br />

any type of confectionery.<br />

Baker Perkins says this is a<br />

significant two-stage step forward<br />

in plant control. It introduces the<br />

integration of the cooking system,<br />

plus linkage to the depositing and<br />

cooling operation for total plant<br />

automation from raw ingredient<br />

Depositing is uniquely<br />

suitable for medicated and<br />

also functional products<br />

weighing to cooled candy.<br />

Operators control an entire line<br />

from a single HMI that includes<br />

full process visualisation, recipe<br />

management, calibration and<br />

alarm handling.<br />

Removing manual input of<br />

recipes, plus precise downstream<br />

control of critical process<br />

parameters including time,<br />

pressure and temperature ensures<br />

quality and consistency. Linking<br />

depositing and cooling to the<br />

cooking system ensures that the<br />

flow of syrup to the depositor<br />

matches the required output,<br />

minimising costly waste.<br />

Equipment upgrades cover the<br />

Autofeed ingredient weighing<br />

and mixing system; Microfilm<br />

cooker and Colour and Flavour<br />

Addition (CFA) system.<br />

All are modular and specified to<br />

individual requirements and all<br />

are redesigned and re-engineered<br />

to meet and exceed requirements<br />

for hygiene, ease of cleaning and<br />

also maintenance.<br />

T 01733 283000<br />

W www.bakerperkins.com

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