MU May / June 2015
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46 MACHINERY UPDATE MAY/JUNE <strong>2015</strong> www.machineryupdate.co.uk<br />
Feature: Confectionery<br />
Confectionery is a<br />
great way to carry<br />
OTC medications<br />
The pharmaceutical,<br />
healthcare and nutrition<br />
industries are turning to<br />
confectionery to carry<br />
over-the-counter<br />
medications or dietary supplements<br />
as consumers realise that the<br />
treatment of minor ailments and<br />
augmentation of their diets need<br />
not be unpleasant experiences.<br />
The accuracy and hygiene of<br />
modern cooking and depositing<br />
techniques from Baker Perkins<br />
has, says the company, broadened<br />
the range of potential applications<br />
for functional, and especially<br />
medicated confectionery.<br />
Of the technologies available to<br />
the medicated and functional<br />
confectionery sectors, depositing<br />
seems the most appropriate<br />
because of the efficiency, hygiene,<br />
accuracy and product quality it offers.<br />
Additionally, the process adheres<br />
to the principles of GMP and is<br />
readily capable of validation to<br />
FDA/EMEA standards.<br />
Medicated products include<br />
ingredients such as antiseptics,<br />
menthol and eucalyptus oil to<br />
alleviate the symptoms of minor<br />
ailments such as coughs, colds,<br />
sore throats and nasal congestion.<br />
And it is the high accuracy dosing<br />
and maximum effectiveness of<br />
the active ingredients that Baker<br />
Perkins believes makes depositing<br />
uniquely suitable for medicated and<br />
functional products. Additionally,<br />
glossy finish, consistent size and<br />
smooth mouth feel are in keeping<br />
with the high quality consumers<br />
expect of healthcare products.<br />
Smooth mouth feel and<br />
continuous release make hard<br />
candy ideal for medicated<br />
products, while jelly and fruit<br />
products may be more suited<br />
to functional applications.<br />
In both cases, sugar-free and sugar<br />
versions can be manufactured.<br />
Product set up is completely<br />
recipe driven, with ingredient<br />
calls, temperatures, flow rates,<br />
speeds and depositor profiles<br />
all downloaded from the<br />
Medicating<br />
with sweets<br />
The functional<br />
sector ranges<br />
from boosting<br />
nutrients intake<br />
to adding other<br />
supplements to<br />
the diet<br />
control system to the machines<br />
automatically. Recipes can be<br />
locked and every operator change<br />
during production logged against<br />
a user ID so traceability right<br />
up to CFR 21 Part 11 standards is<br />
possible. Hygiene is a significant<br />
processing factor with full washout<br />
capability of the cooking and<br />
depositing systems.<br />
Meanwhile, plant control<br />
developments from the company<br />
enable complete automation of<br />
cooking and depositing systems for<br />
any type of confectionery.<br />
Baker Perkins says this is a<br />
significant two-stage step forward<br />
in plant control. It introduces the<br />
integration of the cooking system,<br />
plus linkage to the depositing and<br />
cooling operation for total plant<br />
automation from raw ingredient<br />
Depositing is uniquely<br />
suitable for medicated and<br />
also functional products<br />
weighing to cooled candy.<br />
Operators control an entire line<br />
from a single HMI that includes<br />
full process visualisation, recipe<br />
management, calibration and<br />
alarm handling.<br />
Removing manual input of<br />
recipes, plus precise downstream<br />
control of critical process<br />
parameters including time,<br />
pressure and temperature ensures<br />
quality and consistency. Linking<br />
depositing and cooling to the<br />
cooking system ensures that the<br />
flow of syrup to the depositor<br />
matches the required output,<br />
minimising costly waste.<br />
Equipment upgrades cover the<br />
Autofeed ingredient weighing<br />
and mixing system; Microfilm<br />
cooker and Colour and Flavour<br />
Addition (CFA) system.<br />
All are modular and specified to<br />
individual requirements and all<br />
are redesigned and re-engineered<br />
to meet and exceed requirements<br />
for hygiene, ease of cleaning and<br />
also maintenance.<br />
T 01733 283000<br />
W www.bakerperkins.com