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Rapid Prototyping & Manufacturing Technologies - to submit your ...

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<strong>Rapid</strong> <strong>Pro<strong>to</strong>typing</strong> & <strong>Manufacturing</strong> <strong>Technologies</strong>control in ensuring the reaction conditions. For example, the chamber of SLA ismaintained at 28°C ± 1°C.Resins used in SLA process are mixture of pho<strong>to</strong>-initia<strong>to</strong>r, linkers, oligomers andmonomer mixture in liquid state, pho<strong>to</strong>nic energy source will trigger the chainreaction of polymerization. Two parameters penetration depth (Dp) and criticalexposure (Ec), which are vary from different resins, are as the primary input <strong>to</strong> theSLA machine for controlling the power and time of laser emission. The followingillustrate the underlying principle of the two important parameters;Penetration Depth (Dp) and Critical Exposure(Ec)When a beam of light hit the resin surface, it will cure a region of resin in theshape of a bullet. The intensity of the beam determined the extent of reaction andthe size of the bullet.The threshold exposure, Ec, is the energy required for the pho<strong>to</strong>polymer changesfrom the liquid <strong>to</strong> the gel phase. In the process, D p and E c is primary characters ofthe resin provided by manufacturer. The SLA machine determine P L and V s on thefry by the relation that the draw speed of the laser V s proportional <strong>to</strong> (P L /E C )exp(-C d /D p ).C pD pE maxE cCritical depth, given by the functionC d =D p ln(E max /E c )The depth of penetration which thepower of laser decay <strong>to</strong> approx. E max /3The power of laser at resin surfaceCritical Exposure, a primary resincharacter, unit in mJ/cm 2Page 8IC Professional Training

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