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<strong>Rapid</strong> <strong>Pro<strong>to</strong>typing</strong> & <strong>Manufacturing</strong> <strong>Technologies</strong><strong>Rapid</strong> <strong>Pro<strong>to</strong>typing</strong> &<strong>Manufacturing</strong><strong>Technologies</strong>Objectives:To understand the importance and applications of rapid pro<strong>to</strong>typing andmanufacturing (RP&M) technologies in the product design anddevelopment processes.To understand the general function of pro<strong>to</strong>type in the product design anddevelopment process.To appreciate the common types of rapid pro<strong>to</strong>typing systems.To understand the basic steps in RP process.To learn the basic of <strong>Rapid</strong> Tooling process.1. IntroductionIn recent years, opening up local markets for worldwide competition has led <strong>to</strong> afundamental change in new product development (NPD). In order <strong>to</strong> staycompetitive, manufacturers should be able <strong>to</strong> attain and sustain themselves as"World Class Manufacturers". The manufacturers should be capable in deliveringproducts in fulfilling the <strong>to</strong>tal satisfaction of cus<strong>to</strong>mers, products in higher quality,short delivery time, at reasonable costs, environmental concern and fulfill all thesafety requirements.In many fields, there is great uncertainty as <strong>to</strong> whether a new design will actuallydo what is desired. New designs often have unexpected problems. A pro<strong>to</strong>type isoften used as part of the product design process <strong>to</strong> allow engineers and designersthe ability <strong>to</strong> explore design alternatives, test theories and confirm performanceprior <strong>to</strong> starting production of a new product. Engineers use their experience <strong>to</strong>tailor the pro<strong>to</strong>type according <strong>to</strong> the specific unknowns still present in theintended design.<strong>Rapid</strong> <strong>Pro<strong>to</strong>typing</strong> technology employ various engineering, computer control andsoftware techniques including laser, optical scanning, pho<strong>to</strong>sensitive polymers,material extrusion and deposition, powder metallurgy, computer control, etc. <strong>to</strong>directly produce a physical model layer by layer (Layer <strong>Manufacturing</strong>) inaccordance with the geometrical data derived from a 3D CAD model. RP candeliver working pro<strong>to</strong>type at the early design stage of the new product cycle. Somanufacturers can use the working pro<strong>to</strong>types in bridging a multi-disciplinedPage 1IC Professional Training

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