1986-2012 Sportster® & Buell - S&S Cycle

S e ction 4: 1986-2012 Sportster® & Buell ®S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index4-58REPLACEMENTPARTSSuper Stock ® Cylinder Head Replacement PartsSportster ® Models 3-5/8" To 4" Bore1. Cylinder head (See cylinders on page 4-26)2. ValvesIntake2.000" diameter ........................ 90-20002.000" + .085" diameter. ................ 90-2004Exhaust1.605" diameter ........................ 90-20013. Valve seatsIntake - 2.000" diameter ...USA 1,2,3TÜV 1,4,5,6,790-2002Exhaust - 1.605" diameter. USA 1,2,3 TÜV 1,2,4,5,6,790-20034. Valve guide - intake or exhaustStandard (H-D® #18112-92)...........USA USA 1,2,3TÜV 1,2,3,4,5,6,790-2210+.001" (H-D® #18130-83C). ..............USA90-2211+.002" (H-D® #18133-83A). ..............USA90-2212+.003" (H-D® #18131-83C). ..............USA90-2213+.030" .............................USA90-22195. Valve spring shim - 1986-up.015" (each). .............................. 90-20865 pack ................................50-7161.030" (each). .............................. 90-20875 pack ................................90-21986. Valve guide seal - intake or exhaust(Not included in valve spring kit)(H-D® #18001-83B) (each). ................USA90-20088 pack ...........................USA90-21587. Valve spring kits.640" lift - steel top collars. ................. 90-2077.640" lift - titanium top collars .............. 90-20788. Keeper, valve spring (two required per valve)each. ................................ 90-2094-S8 pack ................................50-71669. Head mount bolt - 3⁄8"-16 x 11⁄4" (H-D® #4716)each ....................... USA 1,2,3TÜV 1,4,5,650-016810 Pack ................ USA 1,2,3 TÜV 1,4,5,6106-306310. Flat washer - 3⁄8" (H-D® #6019)each ..................... USA 1,2,3 TÜV 1,3,5,650-705110 pack .................... USA 1,2,3 TÜV 1,3,5,6106-306411. Head bolt assembly – Includes head bolt washer(See manifolds on page 4-29)12. Head bolt washer.100" (each). .............................. 50-70885 pack ................................50-7096.250" (H-D® #6016) (each) ..................... 50-709110 pack ................................50-709513. Exhaust port stud (H-D® #16715-83) (each). ...... 50-04935 pack ................................50-102814. Lock washer - 5⁄16" (H-D® #7041) .............. 50-703215. Nut, HH - 5⁄16" -24 (H-D® #7833). .............. 50-502316. Exhaust pipe gasket (H-D® #65324-83A, 65324-83B)each .................................106-502910 pack ................................93-107217. Thread conversion insert1⁄2"-13 to 5⁄16"-18. ......................... 50-815118. Intake manifold (See manifolds on page 4-49)19. Screw, manifold mountingSH - 5⁄16"-18 x 1" (H-D® #3201WA) ..............50-0101HH - 5⁄16"-18 x 1" (H-D® #3987,4017) (each) .......50-010820 pack ................................50-0155Order toll free 866-244-267320. Washer, flat - 5⁄16" (H-D® #6016,6702)........... 50-703421. Flange, manifold mountingUSAFront (H-D® #27009-86A) (each)........... 16-0232USA5 pack ..........................16-0600USARear (H-D® #27010-86A) (each)............ 16-0233USA5 pack ..........................16-0601Set (Front & Rear).................... 106-351622. O-ring, manifold .......................... 16-023510 pack ................................16-024323. Head gasket31⁄2" Bore.045" thick – (no o-rings required)(H-D® #16770-84C) (each).................... 93-1011-S10 pack .................................93-1024.0625" thick – (No o-rings required)(H-D® #16664-86B) (each).................... 93-1313-S10 pack ................................93-105135⁄8" Bore.045" thick – (no o-rings required)each ................................93-1037-S10 pack ................................93-1052.062" thick – (no o-rings required)each ....................................93-1016-S10 pack ................................ 93-10534" Bore.045" thick (each)........................ 93-1040-S10 pack ................................ 93-107124. O-ring, head gasket oil return(For use on o-ring style dowel part #93-1000).062" diameter (H-D® #11105) (each)............ 50-800810 pack ................................50-8078(For .045" gasket w/stock style dowel part #50-8109).070" diameter (H-D® #26432-76X)............ 50-8034-S25. Alignment dowel(H-D® #16573-83) (each)....................... 50-802310 Pack .................................50-8109Dowel pin - 1⁄4" diameter x 1⁄2" - 4" bore (H-D® # 358)each ..........................................50-80222 pack ..............................50-8022-25 pack ................................50-810526. Rocker cover gasket kits, 1986-'03 xlS&S Billet rocker cover, Rubber (N/S) ......... 90-4049S&S Cast rocker cover, Rubber (N/S).......... 90-409127. Pushrod cover o-ring kit1986-’90 XL ........................USA93-4022Includes 4 each:Bottom (H-D® #11145) (each) ............USA50-803710 pack ..........................USA93-4112Middle (H-D® #11132) (each).............USA50-803810 pack ..........................USA93-4111Top (H-D® #11190, 11157, 11293) (each) .....USA50-803910 pack ..........................USA93-411028. Flat washer, bottom pushrod tube (N/S)(H-D® #6737) ............................... 50-7150.585" Lift Dual VAlve Springs36. Valve spring shim1984-'03 xl/1994-'02 Buell®.015" (each)...................... 90-20865 pack ........................50-7161.030" (each)...................... 90-20875 pack ........................90-21982004-'12 xl/2003-'10 Buell®.015” (each) .................... 500-0013.030” (each) .................... 500-001437. Collar, bottom, steel ............ 900-041438. Seal, valve guide1984-'03 xl/1994-'02 Buell® ....... 90-20082004-'12 xl/2003-'10 Buell® ..... 106-568839. Spring, outer ...................... 90-205040. Spring, middle ....................90-204941. Collar, top, steel................90-2065-S42. Valve keeper1984-'03 xl/1994-'02 Buell® (each).90-2094-S8 pack ........................50-71662004-'12 xl/2003-'10 Buell® (each). 106-569243. Valve spring kit, .585" lift Dual1984-'03 xl/1994-'02 Buell® ....... 90-22772004-'12 xl/2003-'10 Buell® ..... 900-0420.650" Lift Sidewinder® VAlve Springs44. Valve Spring Shim.015" (each).................... 500-0013.030" (each).................... 500-001445. Collar, Bottom, Steel (each)....... 106-569146. Seal,Valve Guide, 2004-up....... 106-568847. Spring, Valve .650" ............. 106-568948. Collar, Top, Steel................ 106-569049. Valve Keeper1999-'03 (each).................90-2094-S8 pack ........................50-71662004-up (each) ................. 106-569250. Valve spring kit.650" lift Sidewinder®1999-'03...................... 900-00502004-up ...................... 106-5909Top End Rebuild Gasket KitsS&S Engine Bore Size Part No.SB-Series 4" 90-9503SB-Series 35/8" 90-9509SB-Series 31/2" 90-9508NOTE: All reference to H-D® part numbers isfor identification purposes only. We in no wayare implying that any of S&S Cycle’s productsare original equipment parts or that they areequivalent to the corresponding H-D® partnumber shown.