S e ction 4: <strong>1986</strong>-<strong>2012</strong> Sportster® & <strong>Buell</strong> ®S&S ®Parts forTwin Cam 96 /103 2007-<strong>2012</strong>Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & <strong>Buell</strong> ®<strong>1986</strong>-<strong>2012</strong>Parts forVintage Engines1926-1984Parts forX-Wedge®2007-<strong>2012</strong>Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTSSuper E & G Carburetor Replacement Parts1. Carb body assembly17⁄8" Super E ...........................11-238121⁄16" Super G ...........................11-23902. Throttle shaft17⁄8" Super E – Includes two plate screws. . . . . . . 11-238321⁄16" Super G – Includes two plate screws ......11-24833. Throttle plate screw - (two required)each .......................................50-0055-S10 pack ......................................50-00644. Throttle Plate1.875" Super E........................ 11-20552.0625" Super G....................... 11-23555. Throttle return spring (each) ................11-23825 pack .......................................11-35026. Throttle spool ..............................11-23857. Throttle shaft lock washer (two required). ... 50-703110 pack ......................................50-70738. Throttle shaft nut (two required) ........... 11-23505 pack .......................................11-23639. Throttle shaft nylon washer (each) .........50-705010 pack ......................................50-707210. Pump actuator lever .......................11-237611. Actuator spring ..........................11-2375-S5 pack .......................................11-350112. Pump actuator arm ........................11-237713. Idle mixture screw .........................11-23545 pack .......................................11-237814. Idle mixture screw spring (each) ............11-205210 pack ......................................11-206015. Idle speed screw (each) .....................50-003810 pack ......................................50-015016. Pump adjustment screw (each) .............50-003910 pack ......................................50-014617. Idle speed/pump adjuster spring(each) ....11-204810 pack ......................................11-205318. Plunger nut (each) ..........................11-23445 pack .......................................11-237219. Plunger spring (each) .......................11-234010 pack ......................................11-235920. Enrichment plunger .......................11-234321. Cable guide assemblyUse with butterfly style cables ............11-2339Use with constant velocity style cables .......11-23382004 - 06 XL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-233722. Cable clamp/float pin screw (each) .........50-004110 pack ......................................50-006223. O-ring17⁄8" Super E (each) ..........................50-801610 pack ......................................50-809421⁄16" Super G (each) .........................50-801510 pack ......................................50-809324. Bellows seal (each). . . . . . . . . . . . . . . . . . . . . . . . . . 11-22665 pack .......................................11-227925. Bowl vent plug .............................50-010510 pack ......................................50-015126. Main discharge tube .......................11-208527. Main jet – See Chart28. Intermediate Jets – See Chart29. Bowl gasket (each) ..........................11-238610 pack ......................................11-238730. Float. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-218731. Float pin (each) .............................11-23695 pack .......................................11-237032. Bowl screw10-24 x 3⁄4" - Three required. (each) .........50-003410 pack ......................................50-006310-24 x 23⁄8" - One required (each) .........50-004010 pack ......................................50-006133. Carb bowl (only) ............................11-2388Carb bowl complete assembly ............11-2388P34. Bowl plug (each) ............................11-20905 pack .......................................11-209235. Seat/bowl plug o-ring* – (required with part #11-2465 & #11-2466only when replaces 360°style fuel inlet.) (each) .....50-800910 pack ......................................50-809536. Needle17⁄8" Super E & 21⁄16" Super G ...............11-2195Racing only ................................11-219737. Seat17⁄8" E & 21⁄16" G (Replaces part #11-2347)Uses part #11-2195 needle. ................11-2465Racing only (Replaces part #11-2348)Uses part #11-2197 needle. ................11-2466Racing only -threaded fuel inlet (6AN .157" ID for Super E or G)Uses part #11-2195 needle. ................11-2395Racing only -threaded fuel inlet – (6AN .235" ID for Super E or G)Uses part #11-2197 needle. ................11-2396Permeation Compliant fuel inlet seat Super E or G.Uses part #11-2195 needle. ...............106-201138. Ejector nozzle o-ring (each) .................50-801110 pack ......................................50-809639. Pump pushrod (each) .......................11-23735 pack .......................................11-239340. Ball check - (two required) (each) ............50-809010 pack ......................................50-812541. Ball check spring (each) .....................11-23745 pack .......................................11-239242. Pump cap o-ring - (two required) (each) .....50-801210 pack ......................................50-810043. Pump cap assembly ........................11-238944. Overflow hose per 24" (H-D® #27369-76)(each) .....................................19-0262-S10 pack ......................................19-026345. Pump cap screw 8-32 - (two required) (each).50-004210 pack ......................................50-009846. Diaphram spring (each) .....................11-227510 pack ......................................11-227847. Diaphragm .................................11-228248. Gasket, backplate (each) ...................106-172410 pack .....................................106-232849. Enrichment device (Use with air horn only).. 11-208450. Fuel line90° bend* 19"Use with part #11-2465 or #11-2466...........USA USA 1,2,3TÜV 1,2,3,4,5,6,719-0475AStraight, Permeation Compliant, 311" x .563" x 17.5"Use with part #106-2011 , 90° seat ........ 190-000151. Fuel line insulator – 12"..............USA USA 1,2,3TÜV 1,2,3,6,719-017252. Spacer,Kit, with o-ring17/8" x 1". ........................... 16-0057*21/16" x 1". ........................... 16-0357*53. Insulator Block,Manifold,Super E,w/ O-ring17/8" x 1/4". ............................ 16-049117/8" x 3/8"............................. 16-049721/16" x 1/4". ........................... 16-049221/16" x 3/8". ........................... 16-049854. Screw,1" x 3⁄8"-16 ........................... 50-016111⁄4" x 3⁄8"-16 . ........................ 50-016213⁄8" x 3⁄8"-16 . ........................ 50-01632" x 3⁄8"-16 ........................... 50-016421⁄4" x 3⁄8"-16.......................... 50-016521⁄2" x 3⁄8"-16.......................... 50-016655. Tube,Fast Idle Pick-Up, .125" x 2.350",Brass . 0381F56. Tube,Ejector Nozzle,Flared,Brass ...... 106-6124CARBURETOR REBUILD KITSBody Rebuild KitSuper E(includes: #3, 4, 5, 7, 8, 9, 11, 23, 24, 29, 38) ....11-2906Super G(includes: #3, 4, 5, 7, 8, 9, 11, 23, 24, 29, 38) ....11-2907Accelerator Pump Rebuild KitSuper E & G (includes: #39,40,41,42,46,47) ..11-2918Master Rebuild KitSuper E(includes Body Rebuild Kit #11-2906 & Accelerator Pump Rebuild Kit#11-2918 & #3, 13,14,15,16,17,19,22,23,31,32,35,36,37,39,40,41,42,44,45,46, 47) ...........................11-2923Super G(includes Body Rebuild Kit #11-2907 & Accelerator Pump RebuildKit #11-2918 & #3, 13,14,15,16,17,19,22,23,31,32,35,36,37,39,40,41,42,44,45,46, 47) .....................11-2924*Early Super E & G Carburetors equipped with a 360° fuelinlet that require service must be converted to the bottomfeed style fuel inlet. To update production Super E and Gcarburetors equipped with an early 360° style inlet use part#50-8095 o-ring (1 each) #11-2465 seat (1 each) and #19-0475A fuel line (1 each). To update an early Super E or G carbequipped with a 360° style racing size inlet, use parts #50-8095 o-ring (1 each) #11-2466 seat (1 each) and #19-0475Afuel line (1 each) .4-68Order toll free 866-244-2673
<strong>1986</strong>-<strong>2012</strong> Sportster ® & <strong>Buell</strong> ®8765133141819202221161742353Parts forTwin Cam 96 /103 2007-<strong>2012</strong>Parts forTwin Cam 88 ®1999-2006254491517125289241011127852REPLACEMENTPARTSParts forEvolution ®1984-1999Parts forSportster ® & <strong>Buell</strong> ®<strong>1986</strong>-<strong>2012</strong>48552627Parts forVintage Engines1926-1984*Early Super E & G Carburetors equipped with a 360° fuel inlet that require service must be convertedto the bottom feed style fuel inlet. To update production Super E and G carburetors equipped withan early 360° style inlet use part #50-8095 o-ring (1 each) #11-2465 seat (1 each) and #19-0475Afuel line (1 each). To update an early Super E or G carb equipped with a 360° style racing size inlet,use parts #50-8095 o-ring (1 each) #11-2466 seat (1 each) and #19-0475A fuel line (1 each) .3622302939Parts forX-Wedge®2007-<strong>2012</strong>MAIN JETS - SERIES #72 INDIVIDUAL SIZE SELECTION CHARTSize Each 5 Pack Size Each 5 Pack Size Each 5 Pack.040 11-4040 11-7220 .068 11-4068 11-7234 .096 11-4096 11-7248.042 11-4042 11-7221 .070 11-4070 11-7235 .098 11-4098 11-7249.044 11-4044 11-7222 .072 11-4072 11-7236 .100 11-4100 11-7250.046 11-4046 11-7223 .074 11-4074 11-7237 .102 11-4102 11-7251.048 11-4048 11-7224 .076 11-4076 11-7238 .104 11-4104 11-7252.050 11-4050 11-7225 .078 11-4078 11-7239 .106 11-4106 11-7253.052 11-4052 11-7226 .080 11-4080 11-7240 .108 11-4108-S 11-7254.054 11-4054 11-7227 .082 11-4082 11-7241 .110 11-4110 11-7255.056 11-4056 11-7228 .084 11-4084 11-7242 .115 11-4115 11-7256.058 11-4058 11-7229 .086 11-4086 11-7243 .120 11-4120 11-7257.060 11-4060 11-7230 .088 11-4088 11-7244 Blank 11-4040 11-7258.062 11-4062 11-7231 .090 11-4090 11-7245.064 11-4064 11-7232 .092 11-4092 11-7246.066 11-4066 11-7233 .094 11-4094 11-724731385633353237353450 5037404241454447464332Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsIntermediate JETS - SERIES #94 INDIVIDUAL SIZE SELECTION CHARTSize Each 3 Pack Size Each 3 Pack.025 11-0250 11-7107 .033 11-0330 11-7113.0265 11-0265 11-7108 .036 11-0360 11-7114.028 11-0280 11-7109 .040 11-0400 11-7115.0295 11-0295 11-7110 Blank 11-0000 11-7116.031 11-0310 11-7111.032 11-0320 11-7112NOTE: Early Series #94 gas jets were stamped with singledigit numbers. Conversions for these numbers are:1 ............................................ .025"2 ............................................ .028"3 ............................................ .031"4 ............................................ .033"5 ............................................ .036"6 ............................................ .040"Visit us at www.sscycle.com51Warranty &Company PolicyOEM Cross ReferenceAppendix & Index4-69
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