INSTALLATION MANUAL - Jergens Inc.

INSTALLATION MANUALZPS- K 10.3, K20.3CLAMPING MODULEworkholding@jergensinc.com877.426.2504TABLE OF CONTENTSGENERAL NOTES ............................................................................................................... 30.0 INTRODUCTION............................................................................................................. 40.1 Operating personnel .................................................................................................... 40.2 Trained personnel ........................................................................................................ 40.3 Individual protective equipment ................................................................................... 40.4 General safety instructions .......................................................................................... 50.5 Behavior in emergency ................................................................................................ 50.6 Usage restrictions ........................................................................................................ 50.7 Type plates .................................................................................................................. 61.0 TRANSPORT .................................................................................................................. 62.0 DESCRIPTION OF THE SYSTEM .................................................................................. 62.1 Structure of the Zero Point System (ZPS) .................................................................... 72.2 Circuit diagram of the Zero Point System (ZPS) .......................................................... 72.3 Operation of the Zero Point System (ZPS) ................................................................... 73.0 INSTALLATION .............................................................................................................. 83.1 General ........................................................................................................................ 83.2 Installation in a mounting hole ..................................................................................... 83.2 Installation clamping modules with indexing .............................................................. 103.3 Removal from a mounting hole .................................................................................. 104.0 PULL STUDS ............................................................................................................... 114.1 Design ....................................................................................................................... 114.2 Installation Instructions .............................................................................................. 114.3 Tolerances and pull stud arrangement ....................................................................... 125.0 PERFORMANCE AND RESTRICTIONS ON USE ........................................................ 135.1 Pull-in and locking force ............................................................................................. 135.2 Holding force ............................................................................................................. 135.3 Safety precautions ..................................................................................................... 136.0 MAINTENANCE............................................................................................................ 136.1 Introduction ................................................................................................................ 136.2 Safety standards during maintenance ........................................................................ 136.3 Daily Maintenance ..................................................................................................... 146.4 Monthly maintenance ................................................................................................. 146.5 Maintenance .............................................................................................................. 147.0 POSSIBLE PROBLEMS AND REMEDYING THEM ..................................................... 148.0 DECOMMISSIONING AND DISPOSAL ........................................................................ 158.1 Decommissioning ...................................................................................................... 158.2 Placing into storage ................................................................................................... 158.3 Disposal ..................................................................................................................... 15Jergens Workholding Solutions 877.426.2504 2