INSTALLATION MANUAL - Jergens Inc.

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INSTALLATION MANUALZPS- K 10.3, K20.3CLAMPING MODULEworkholding@jergensinc.com877.426.2504Clamping procedure:Depressurize ZPS.The ZPS locks positively and is mechanically clamped by spring force. The ZPS willremain clamped as long as no pressure is applied to the unclamp connection. Pressureline can be decoupled after the clamping process – the ZPS remains positively locked.Integrated blow-out procedure:An air blast through the center of the ZPS cleans the interior space andthe seat. During operation, there is danger of eye injury, since shavingscan escape from the automatic blow out.CAUTION: Wear safety gogglesManual blow-out:The interior of the ZPS can be blown out with an ordinary commercialcompressed air blow gun or suctioned out with a vacuum device.During operation, there is danger of eye injury, since shavings canescape from the blow-out.CAUTION: Wear safety goggles3. Installation3.1 GeneralSafety is only guaranteed if the Zero Point System (ZPS) is properly connected according toapplicable safety regulations.CAUTION:Only qualified personnel may connect the ZPS to the pressure supply.If several ZPS are installed side by side, care must be taken that the height variation of thecontact surfaces remains within 0.02 mm. (0.0008”)The spacing tolerances between the ZPS should not exceed +/- 0.01 mm. (+/- 0.0004”)The fixture being clamped with the integrated clamping studs must always rest against thecontact surface of the ZPS in the clamped state.3.2 Installation in a mounting holeJergens Workholding Solutions 877.426.2504 8
INSTALLATION MANUALZPS- K 10.3, K20.3CLAMPING MODULEworkholding@jergensinc.com877.426.2504CAUTION:Do not remove assembly tool! (5)Spring is pre-tensioned in the installed state.Important:Neatly deburr mounting holes, clean hole and contact surface, check that elements aregreased.Install without tiltingUniform tightening of 4 opposingcylinder screws (2), to contact.The threaded pins (3) must not be driven in too far; otherwise the cover cannot lieflatCAUTION: The spring is pre-tensioned at installation.Uniform tightening of the cylinder screws (2) with torque:K10.3 : (M6) 8 Nm (5.9 ft/lbs)K20.3 : (M6) 8 Nm (5.9 ft/lbs)After installation, the bearings must be able to move freely in the track.Jergens Workholding Solutions 877.426.2504 9
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INSTALLATION MANUAL - Jergens Inc.

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