Pluto Safety PLC (4.3Mb) - Automation Systems and Controls

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TestIndReset1GM1.1=P1_Hatch_OKI1.15=P1_LB1_InM1.0=HB_Hatch_OKM1.1=HB_Ind_Hatch_OK6 Light button indication of the reset of the hatch.Hatch closedReset Hatch - Light button input - Dynamic AHelp Bit - Hatch closedHelp Bit - Indication Reset HatchIf the robot cell's door is closed and reset no light indication is needed inside the cell.HB_Ind_Hatch_OKM1.1P0_AS_OKQ0.2P1_LB1_OutQ1.1523M1.1=HB_Ind_Hatch_OKQ0.2=P0_AS_OKQ1.15=P1_LB1_Out7 Protective stop of the machine.Help Bit - Indication Reset HatchRobot auto stop - Expansion BT50 relayReset Hatch - Light button output - Static4Either the hatch is closed and reset or the door to the robot cell is closed and reset.This means the cell can work with the hatch both open or closed as long as the cell's door is closed and reset.HB_Hatch_OKM1.0P0_AS_OKQ0.2P1_PSQ1.156M1.0=HB_Hatch_OKQ0.2=P0_AS_OKQ1.1=P1_PS8 Alarm 03 - Machine hatch open.Help Bit - Hatch closedRobot auto stop - Expansion BT50 relayMachine Protective Stop7To generate User Errors (UE) a value of 200 - 299 can be written to the display of the Pluto.A check of System Register 11 (SR11) in the Pluto prioritises errors from the Pluto itself over User Errors.P1_Hatch_OKGM1.1P0_AS_OKQ0.2GM1.1=P1_Hatch_OKQ0.2=P0_AS_OKSR1.10=SR_PlutoDisplaySR1.11=SR_ErrorCode9 Alarm 02 - Door open.SR_ErrorCode=0SR1.11=0Hatch closedRobot auto stop - Expansion BT50 relayPluto display figure. For user error: 200+noError codeTo generate User Errors (UE) a value of 200 - 299 can be written to the display of the Pluto.A check of System Register 11 (SR11) in the Pluto prioritises errors from the Pluto itself over User Errors.P0_Eden1I0.2SR_ErrorCode=0SR1.11=0SR_PlutoDisplay=203SR1.10=203SR_PlutoDisplay=202SR1.10=2028910I0.2=P0_Eden1SR1.10=SR_PlutoDisplaySR1.11=SR_ErrorCodeDoor Eden sensor - Dynamic APluto display figure. For user error: 200+noError code1110 Alarm 01 - Emergency stop actuated.To generate User Errors (UE) a value of 200 - 299 can be written to the display of the Pluto.A check of System Register 11 (SR11) in the Pluto prioritises errors from the Pluto itself over User Errors.12ABBP1_ES_OKGM1.0SR_ErrorCode=0SR1.11=0GM1.0=P1_ES_OK Emergency stop OK in Pluto 1SR1.10=SR_PlutoDisplayPluto display figure. For user error: 200+noSR1.11=SR_ErrorCodeError codeSR_PlutoDisplay=201SR1.10=2012:231314
Pluto gatewayGATE-P2Use:Bi-directional statusinformation from the Plutosafety PLCFor ProfibusFeatures:Profibus DPDeviceNetCANopenProfinetEthernet/IPModbus TCPTwo-way communicationBuilt-in filter function, sharednetworkOnly 22.5 mm wideCan be located anywhere inthe databusCommon interface withPlutoReady-made function blocksPluto gateway is a unit providing two-way communicationbetween a Pluto safety PLC and other field buses.The Pluto gateway is a compact unit mounted on a DINrail, and can be connected anywhere in a Pluto safety bus.The unit has a common interface with Pluto, i.e. the samecabling, and the Pluto Manager PC program can be usedfor servicing and where necessary programming. Normally,however, all the settings are made via a DIP switches, whichmeans that programming tools are not required to put thegateway itself into operation.For programming Pluto there are ready-made functionblocks which, via a Pluto gateway, send and receive datafrom the supervisory system.Data from PlutoVia PROFIBUS a supervisory PLC system can have accessto the I/O and other variables in a Pluto safety PLC.Global I/O in a Pluto safety PLC are accessible via PROFI-BUS modules in the gateway, one module for each Plutounit. Local data in Pluto units can be read by a "local data”module together with the PLC codes in the supervisorysystem.Data to PlutoVia PROFIBUS a supervisory PLC system can transmitnon-safety-related information to a Pluto safety PLC. A totalof 64 Boolean values and 8 different 16-bit registerscan be transmitted. Function blocks for these functions areavailable in Pluto Manager.PLC function blocksTo simplify the integration of a Pluto gateway PROFIBUSinto the supervisory PLC system, ABB Jokab Safety providesready-made function blocks for several popularbrands of PLC. The function blocks make it easier to receiveand send information to the Pluto system. The functionblocks are supplied as open units with full access forthe customer to change and add functions. These functionblocks can be obtained via the Jokab Safety web site.Pluto safety bus LED"K" buttonPC portProfibus LEDProfibus connector2:24ABB
Page 2 and 3: ContentsPage1Why you should use the
Page 7 and 8: Safety PLCPlutoApprovals:TÜV Rhein
Page 9 and 10: Pluto without a safety busSingle Pl
Page 11 and 12: I/O Overview - Pluto without a safe
Page 13 and 14: Pluto with a safety busPluto models
Page 15 and 16: I/O Overview - Pluto with a safety
Page 17 and 18: APPLICATION EXAMPLERobot cell with
Page 19 and 20: APPLICATION EXAMPLEPluto 0 settings
Page 21 and 22: APPLICATION EXAMPLEPLC code Pluto 0
Page 23: APPLICATION EXAMPLEPLC code Pluto 1
Page 27 and 28: Pluto gatewayGATE-D2Use:Bi-directio
Page 29 and 30: Pluto gatewayGATE-C2Use:Bi-directio
Page 31: Pluto gatewayGATE-E2Use:Bi-directio
Page 34 and 35: Technical data - Safe Encoder RSA 5
Page 36: Safe EncoderFunction block for a si

Pluto Safety PLC (4.3Mb) - Automation Systems and Controls

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