CONTACT MEASURING - Teknikel

CONTACT MEASURINGETAMIC PROBESDIGITAMICEXTENSIONS

3SummaryStraight LVDT probes, ZDBMini LVDT probes, ZDBStraight LVDT probes, ZDB pneumatic retractionStraight LVDT probes, ZDB pneumatic thrustIncremental probes, ZIBIncremental probes, ZIB pneumatic thrustContact tip for probesClamping systems for probes and accessoriesDigitamic, digital comparatorLinear measuring units, XP90SExample of instrumentationSpecials applications456789101112141516. ApplicationsC1C3C1ØDHC1C2C2C4formula :C1formula :C1+C2formula :(C1+C2)-(C3+C4)thickness diameter taper ratio

Straight LVDT probes, ZDBZDB 033 E339412/0014ZDB 103 E339412/003The probes are shown at electric zero.ZDB 253 E339412/008ZDB 503 E339412/011ZDB 743 E339412/021A : mechanicalretraction of 10mmA : mechanical retraction of 10mmZDB1003 E339412/022Measure. Operation of the ZDB743 probeProbedescriptionZDB 033(straight)ZDB 103(straight)ZDB 253(straight)ZDB 503(straight)ZDB 743(straight)ZDB 1003(straight)Part NumberE339412/001E339412/003E339412/008E339412/011E339412/021E339412/022Measuring range± 0.3mm±1mm± 2.5mm± 5mm±1mm± 10mmContact tip travel :- recess (E)- release (L)1.35 ±0.2 mm0.4 ±0.02 mm1.35 ±0.2 mm1.15 ±0.05 mm3.35 ±0.2 mm2.65 ±0.05 mm5.85 ±0.2 mm5.15 ±0.05 mm9.85 ±0.2 mm1.15 ±0.05 mm10.85 ±0.2 mm10.15 ±0.05 mmMeasuring force(horizontal probe)0.70N0.70N0.70N0.70N0.70N0.70NRepeatability error< 0.15µm< 0.15µm< 0.15µm< 0.15µm< 0.15µm< 0.30µmCentral area±0.06mm±0.2mm±0.5mm±1mm±0.2mm±2mmLinear error- in the central area- outside the central area(% of read value)0.3µm0.5%1µm0.5%2.5µm0.5%5µm0.5%1µm0.5%10µm0.5%Storage temperature-40°C to +105°C-40°C to +105°C-40°C to +105°C-40°C to +105°C-40°C to +105°C-40°C à +105°COperating temperature-10°C to +80°C-10°C to +80°C-10°C to +80°C-10°C to +80°C-10°C to +80°C-10°C à +80°CProtection indexIP65IP65IP65IP65IP65IP65

5Mini LVDT probes, ZDBZDB 723E339412/017ZDB 733E339412/018ZDB 734E339412/019The probes are shown at electric zero.ProbedescriptionZDB 723(straight)ZDB 733(straight)ZDB 734(90°)Part NumberE339412/017E339412/018E339412/019Measuring range±1mm± 0.5mm± 0.25mmContact tip travel :- recess (E)- release (L)1.35 ±0.2 mm1.15 ±0.02 mm0.85 ±0.2 mm0.65 ±0.05 mm0.30 mm0.30 mmMeasuringforce0.70N0.70N0.70NRepeatability error< 0.15µm< 0.15µm< 0.15µmLinearity(% of read value)0.5%0.5%0.5%Storage temperature-40°C to +105°C-40°C to +105°C-40°C to +105°COperating temperature-10°C to +80°C-10°C to +80°C-10°C to +80°CProtection indexIP65IP65IP65NOTE :The mini LVDT probes are not equipped with ball guiding.Therefore the mini probes are not intented for supporting laterals stress on thecontact tip.

Straight LVDT probes, ZDB pneumatic retraction6ZDB 109E339412/007ZDB 259E339412/010ZDB 509E339412/013The probes are shown at electric zero.. Retraction principleCMZ,CSZ...thrust or retractionelectronic probesIn an idle position, the probesare in position of measurement;the measuring pressure is givenby the spring.The retraction is of the contacttip is obtained by the release.1/4 BSPvalve controldevice4 holespneumatic plate for retractionor thrust probes. Accessories :- pneumatic plate for probes withretraction : E344138/000TypeProbedescriptionPart NumberMeasuring rangeContact tip travel :- recess (E)- release (L)ZDB 109(straight)E339412/007± 1mm1.35 ±0.2 mm1.15 ±0.02 mmPneumatic retractionZDB 259(straight)E339412/010± 2.5mm3.35 ±0.2 mm2.65 ±0.05 mmZDB 509(straight)E339412/013±5mm5.85 ±0.2 mm5.15 ±0.05 mmMeasuring force(horizontal probe)0.60N0.60N0.60NRepeatability error< 0.15µm< 0.15µm< 0.15µmStorage temperature-40°C to +105°C-40°C to +105°C-40°C to +105°COperated temperature-5°C to +80°C-5°C to +80°C-5°C to +80°CProtection indexIP65IP65IP65Retractionpressure(b)(MPA)(PSI)0 < P < 0.270 < P < 2700 < P < 40 < P < 0.270 < P < 2700 < P < 40 < P < 0.270 < P < 2700 < P < 4

7 Straight LVDT probes, ZDB pneumatic thrustZDB 106E339412/006ZDB 256E339412/009ZDB 506E339412/012ZDB 746E339412/020ZDB1006237501016pressurepositionidlepositionA : mechanical retraction of 10mm. Operation of the ZDB746 probe. Check the diameterThe probes are shown at electric zero.A : 10mm mechanical retraction. Pneumatic PushprincipleCMZ,CSZ...thrust or retractionelectronic probesvalve controldevice. Accessories :- pneumatic plate for probe withpneumatic push : E344010/0001/4 BSP4 holespneumatic plate for retractionor thrust probesIn the idle positionthe probes are inthe retracted position.Measuring positionis obtained by pressure.TypePneumatic pushProbedescriptionPart numberZDB 106(straight)E339412/006ZDB 256(straight)E339412/009ZDB 506(straight)E339412/012ZDB 746(straight)E339412/020ZDB 1006(straight)237501016Measuring range± 1mm± 2.5mm±5mm±1mm± 10mmContact tip travel :- recess (E)- release (L)1.35 ±0.2 mm1.15 ±0.05 mm3.35 ±0.2 mm2.65 ±0.05 mm5.85 ±0.2 mm5.15 ±0.05 mm9.85 ±0.2 mm1.15 ±0.05 mm10.85 ±0.2 mm10.15 ±0.05 mmMeasuring strength(horizontal probe)0.80N to 0,4bar2.50N to 1bar0.85N to 0.4bar2.50N to 1bar0.70N to 0.4bar2.50N to 1bar0.35N to 0.4bar1.90N to 1bar0.70N to 0.4bar2.50N to 1barRepeatability error< 0.15µm< 0.15µm< 0.15µm< 0.15µm< 0.30µmStorage temperature-40°C to +105°C-40°C to +105°C-40°C to +105°C-40°C to +105°C-40°C to +105°COperating temperature-5°C to +80°C-5°C to +80°C-5°C to +80°C-5°C to +80°C-5°C to +80°CProtection indexIP65IP65IP65IP65IP65Pneumaticpushpressure(b)(MPA)(PSI)0.4 < P’ < 1400 < P’ < 10006 < P’ < 140.4 < P’ < 1400 < P’ < 10006 < P’ < 140.4 < P’ < 1400 < P’ < 10006 < P’ < 140.4 < P’ < 1400 < P’ < 10006 < P’ < 140.4 < P’ < 1400 < P’ < 10006 < P’ < 14

Incremental probes, ZIB8ZIB 1253237118452ZIB 2503237118465. Example of a CMZ connectionAcquisition kitRef : 237119805Way 2 : optionalPROBEWay 1 :to 31 sensors. Interface :- Input : direct connection with theprobe by cable (2m)- Output : transmission speed187.5 Kbauds or 9600 baudsModelZIB 1253ZIB 2503Part Number237118452237118465Measuring range12.7 mm25.4 mmTravel13 mm26 mmA35.5/48.5 mm48.0/74.0 mmB22.5 mm35 mmC66.0 mm92 mmResolution0.05 µm0.05 µmLinear error±0.5 µm±0.5 µmReference position (before stop)Measuring speed5 mm0.5 m/s5 mm0.5 m/sStackable connector TMeasuring force(typical at mid-travel)0.6 N (descent)0.1N (ascent)0.5N (horizontal)0.6 N (descent)0.1N (ascent)0.5N (horizontal)Acceptable radial force1 N1 NCable length2 m2 mOperating temperatureStorage temperature0° to 50°C-20° to +70°C0° to 50°C-20° to +70°CProtectionIP65 (probe)IP63 (interface)IP40 (connector)IP65 (probe)IP63 (interface)IP40 (connector)Power supply5 ±0.25VDC60 mA5 ±0.25VDC60 mASerial link (RS485)9600 baudsou 187.5 Kbauds9600 baudsou 187.5 KbaudsMaximum acquisition speed1000 reading/s1000 reading/sEMCEN50081-1/EN50082-1EN50081-1/EN50082-1

9 Incremental probes, ZIB pneumatic thrustZIB 1256237118473ZIB 2506237118486travelM3 for air supplyPROBEModelZIB 1256ZIB 2506Part Number237118473237118486Measuring range12.7 mm25.4 mmTravel13 mm26 mmA42.00/55.0 mm63.5/89.5 mmB22.5 mm35 mmC66.0 mm92 mmResolution0.05 µm0.05 µmLinear error±0.5 µm±0.5 µmReference position (before stop)5 mm5 mmMeasuring speed0.5 m/s0.5 m/sMeasuring force(typical at mid-travel)0.6 N (descent)0.1N (ascent)0.5N (horizontal)0.6 N (descent)0.1N (ascent)0.5N (horizontal)Acceptable radial force1 N1 NCable length2 m2 mOperating temperatureStorage temperature0° to 50°C-20° to +70°C0° to 50°C-20° to +70°CR mini : 4Protection indexIP65 (probe)IP63 (interface)IP40 (connector)IP65 (probe)IP63 (interface)IP40 (connector)Power supply5 ±0.25VDC60 mA5 ±0.25VDC60 mASerial link (RS485)9600 baudsou 187.5 Kbauds9600 baudsou 187.5 KbaudsMaximum acquisition speed1000 reading/s1000 reading/sEMCEN50081-1/EN50082-1EN50081-1/EN50082-1Pneumayic P’ push(bars)(MPA)(PSI)0.4 < P’ < 0.6400 < P’ < 6006 < P’ < 8.50.4 < P’ < 0.6400 < P’ < 6006 < P’ < 8.5

Contact tip for probes10The ETAMIC probes come with two types of contact tips :. Standard contact tips that come with probes only can not be orderedseparately.. Special contavt tips on order only.Description Annotation Part number SizeØ 5 KnurledConatct tipwith carbideballXT 12.AE318576/017Ball Ø 2.8Ø 5 KnurledFlat contact tipXT 12.D1X320003/004Special contact tipsWide flatcontact tiphardened steelXT 12.EX320004/004Ø 5 KnurledØ 8 KnurledContact tiphardenedsteelXT 12.FX320002/004R16 Spheric. TighteningDescription Annotation Part number SizeAnvil assemblywrench- X404004/000. Extension cords for probesDescription Annotation Part number SizeIncremental 8 m-237278089LVDT 3m-E401257/04368Ø21,5LVDT 8 m-E401257/048. Connectors. LVDT probes supplied with :- Conatct tip with a carbide ball- Standard cable (2m) equippedwith a DIN 5322 mal plug(ref : X101268/063). Male DIN wiring plug :1. primary2. primary3. not connected4. secondary5. secondary6. ground. Incremental probeswith T connector. SUB-D 9 pins wiringsocketnot usedsegment A (RS 485)segment B (RS 485)OV+ 5V

11 Clamping systems for probes and accessoriesETAMIC sensors can be assembled using various attachment systems.These attachment systems are glued and screwed on a support.DescriptionPart numberSizeHousingProbecolletE341359/000clamp screwProbe supportwith screwperpendicularto the probeE343457/000Probe supportwith screwparallelto the probeE342971/0001.5 Allen keysupport gluedSet of screwandringX415475/063+X438084/094AdaptorM12x1/M16x1andprobe colletE343540/000+E341359/0002 thread root19 on flat

Digitamic : Digital comparator12. DescriptionThe Digitamic is used with one or two probes. It is designed to perform very accuratemeasurements. The Digitamic is low cost, simple, easy to integrate and userfriendly. The module aspect of the Digitamic simplifies the connection and dataexchange between units and/or external network.. FeaturesThe DIGITAMIC offers the following benefits :. In shop measurement (in harsh conditions).. High sensitivity.. Large choice of probes.. Easy installation.. Static or dynamic measurements.

13 Digitamic digital comparator. ConfigurationThe Digitamic digital reference gauge is fully programmable using three dataentry keys :Display.. Actual dimension or difference from a floating zero.. metric or inch.. Dimension status : within specification, oversize or undersize.. Reversible display.Measurement.. Simple or differential.. Dynamic gauging with “hold” feature : max, min, max-min, (max+min)/2.. Upper and lower limits.. Zero offset.. Compensation for surface finish.. Memorization of measurement result with auto reset at each gauging cycle.Mastering.. With one master anywhere within part specification limits.. With one set of min-max masters, the Digitamic computes the gainautomatically based on certified values of the masters.. Technical characteristicsThe module aspectof the Digitamic simplifiesthe connection and dataexchange between unitsand/or an external network.Probe TypesProbe connectionMeasuring rangeDigital displayProtectionOperating temperatureElectrical power supplyStackingNetworkingLVDT, 1 /2 bridge, microprobe6-pin socketFrom ± 0.010 to ± 10 mm8 digitsIP65+5°C to +50°C220/110V AC8 units with electrical supplyRS232Digitamic Description Part numberRemarksThe single DigitamicSingleLVDT probe,half bridge probe,microprobeE500001/920E500001/921E500001/922can be used by itself oras a head of battery.It is equipped with anelectrical supply.StackableLVDT probe,half bridge probe,microprobeE500001/925E500001/926E500001/927The stackable Digitamiccan not be used itself.An single Digitamicis needed for.

Linear measuring units XP90S14. descriptionand Functionadjustable stop and springcontactsurfaceadjustable stop1.5 mm Allen wrenchThe Etamic linear measuring block XP90Sis a key element of the modular measurementproduct range.A gauge finger with contact is used to measurethe particular part or object.The slide is mounted on a precision ballguide which is connected to the gaugingfinger/contact.The gauge finger transmits its motion to themeasuring element (electric probe, indicatorunit etc.).XP90S measuring blocks can be mountedside by side and connected to one or moreaccessories in the modular measuringproducts range.The XP90S comes complete with a set ofAllen wrenches and springs for adjusting theunit.. Dimensions40 102 M6 depth 10(attachment on sole-plate)(depth 4)(dowel pin)3M4 (for anvil attachment)(side attachment). Characteristics. Part number : E343503/000. Travel : ±3mm in relation to center position. ETAMIC specifies a measurement pressurebetween 110g and 150g. Standard springs :- springs with no color (original assembly 300g)- red spring : 30g (delivered with XP90S)- yellow spring : 160g (delivered with XP90S)- blue spring :250g (delivered with XP90S). AccessoryDescription Annotation Part number VisualisationMicro retractioncylinder- E342636/000Probe lockingcolletAttachment systemfor electric probeor dial indicator-E343428/000

15Examples of measuring chainsDigitamicDigitamicCMZ03CMZ03

16. Special applicationsETAMIC reserves the right to make any changes to its products to reflect improvements in methods and technology, without notice. 03/02Cone depthassemblyJoint fittingcontrolsSlide assembliesCylinder sleeve control stationHead office : 14400 Saint-Martin-des-Entrées France - RCS 424 211 910France- BP 61080 -14406 BAYEUX Cedextel (33) 2 31 51 37 70fax (33) 2 31 21 13 61etamic-france@etamic.comSwitzerland29, rue du TombetCH 2034 PESEUX/NEUCHATELtel (41) (0) 32 732 52 00fax (41) (0) 32 731 78 83etamic-switzerland@etamic.comGermanyHarkortstraße 2-440880 RATINGENtel (49) 2102 49 08 0fax (49) 2102 49 08 22etamic-deutschland@etamic.comIT 1022/ENGwww.etamic.comUSA45333 Five Mile RoadPLYMOUTHMICHIGAN 48170tel (1) 734 459 7230fax (1) 734 459 7097etamic-usa@etamic.com