Eaton Axle and Brake Service Manual. 2-Speed and Double ...

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REMOVAL / DISASSEMBLYDrive AxleOverhaulDisassemble Differential Carrier (cont'd)2. Remove shift fork seal and spring.Remove expansion plugs, then working atthe lower (or small) plug hole, drive out theshift fork shaft.WARNING: When using a drift, punchor similar tool, wear safety glasses.3. 2-Speed Axles Only: Remove slidinggear. To remove sun gear, remove theretainer which holds gear in position, thenremove sun gear.Section 3NOTE: When reusing gear set, punchmark bearing adjusters and bearing capsfor location and easier adjustment duringreassembly.4. On teeth-side of ring gear, cut lockwireand remove bearing cap screws. Removecap, adjuster and lock.On back-side of ring gear, cut lockwire andremove bearing cap screws. If the gear set isto be reused, remove bearing cap, adjusterand lock as an assembly. This will facilitatecorrect positioning of ring gear duringreassembly.12
Drive AxleREMOVAL / DISASSEMBLYDisassemble Differential Carrier (cont'd)5. Remove bearing cups. Using a chainhoist lift ring gear and differential assemblyout of carrier.CAUTION: During removal of drivepinion assembly, do not allow pinion todrop on hard surface.6. Invert carrier in stand for drive pinionremoval.~7. Remove pinion bearing cage cap screws,invert carrier in stand, then drive pinioncage assembly out of carrier. If the gear setis to be reused, keep the shim pack intactfor use during reassembly. If the originalshims cannot be reused, record the numberof shims in the pack and the size of each.Disassemble Drive PinionCAUTION: During the following yokeremoval procedure, do not allow pinion todrop on hard surface.1. If pinion nut was not loosened duringearlier disassembly, clamp yoke in visejaws. Use brass pads to prevent damage.Loosen and remove pinion nut. To removeyoke, use suitable puller or press pinionout of yoke.Section 3Overhaul13
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Page 6 and 7: MAINTENANCE / ADJUSTMENTPeriodicSer
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Page 32: Fastener Torque SpecificationsEarly

Eaton Axle and Brake Service Manual. 2-Speed and Double ...

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