Eaton Axle and Brake Service Manual. 2-Speed and Double ...

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REMOVAL / DISASSEMBLYDrive AxleOverhaulDisassemble Wheel Differential (cont'd)5. Remove thrust washer from largesupport case.\L6. Invert differential assembly to removeidler pins, then remove idler pinions.IdlerIDLER PIN7. Punch mark differential cases for correctlocation in reassembly. Remove cap screwsand separate case halves.Section 38. Lift off thrust washer and side gear.9. Lift out spider, side pinions and thrustwashers. Remove side gear and thrustwasher.16
Drive AxleREMOVAL / DISASSEMBLYDisassemble Wheel Differential (CO~tJ~)10. First, try to lift off high-speed clutchplate by hand. If it cannot be removedeasily, press off plate as follows: (Refer toillustration).A. Insert properly sized adapters (roundmetal stock) into two idler pin holes andinvert the case assembly in a press. Theclutch plate should be down. The adapterlength should provide space for removal ofthe plate.B. Use bar stock to block the center hole inthe clutch plate and press against it withthe press ram.C. Continue to press until the plate breaksloose from the plate dowel pins.11. Remove bearing cones from supportcases using suitable puller (see illustration).NOTE: Holes are provided in case to enableremoval of bearing cone with a pilot punch(see illustration). Tap alternately througheach hole until cone is removed.WARNING: When using a drift,punch or similar tool, wear safetyglasses.Section 3Overhaul17
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Page 6 and 7: MAINTENANCE / ADJUSTMENTPeriodicSer
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Page 20 and 21: Section 3INSTALLATION / ASSEMBLYDri
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Page 26 and 27: ADJUSTMENTDrive AxleOverhaulAdjust
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Page 32: Fastener Torque SpecificationsEarly

Eaton Axle and Brake Service Manual. 2-Speed and Double ...

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