Glenair Mighty Mouse Connectors Catalog - Interstate Connecting ...

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ContactsToolsSeries 80 Mighty MouseContacts and ToolsSize #23 Crimp Contact InstructionsAHow To Terminate, Install and Remove Size #23 Contacts1Set Up Crimp Tool. Install proper positioner intocrimp tool. The label on the positioner showsthe proper tool setting for each wire size. Turn theadjustment wheel to the correct setting.2Strip Wire. Remove wire insulation, taking careto avoid nicking or cutting wire strands. Stripwire to length shown.34Insert wire into contact. The wire should bevisible in the inspection hole.Insert contact into crimp tool as shown. Makesure that the contact is fully inserted intothe tool. Squeeze handle completely. The ratchetmechanism will not allow a partial crimp. Releasehandle and remove contact.Crimp ToolINSPECTIONHOLE31Adjustment WheelPositioner2.145/.155(3.68/3.94)5Inspect crimped contact. Wire should be fullyinserted and the crimp should be uniform inappearance.4Insertion/Extraction Tool 809-088EXTRACTION TIPWHITE ENDINSERTION TIPBLUE END56Install contact into connector. Push the contactthrough the rear grommet until the contactlocks into place. This can usually be done by handwithout the need for a tool. If the wire gage is #26or smaller, a tool is helpful. There are two techniquesfor installing contacts with a tool. One method is topush the contact in by hand, then use the tool tofinish the insertion. The other method is to positionthe insertion tip against the contact shoulder,then insert the contact. Use insertion/extractiontool 809-088 to install contacts. Slide the wire intothe groove on the blue end of the tool. Slide thetool tip up the contact until it touches the contactshoulder. USE CARE TO AVOID DAMAGING THECONNECTOR.6RUBBERGROMMETCONTACTRETAINER CLIPRETAINERTINE7Contact Extraction. Use tool 809-088. The whiteend is used for contact extraction. First, pushthe wire into the groove of the metal tip. Slide thetip of the tool into the connector. Push the tool intothe connector cavity until the tip bottoms in theconnector. Avoid wiggling or rocking the tip. This maydamage the cavity. A straight push is best. Pinch thewire between your finger and the white plastic gripand slide the tool and contact out of the connector.Wire insulation diameter greater than 0.045 inches(1.14mm) is too large to work properly with theextraction tool. connector damage is possible.7RUBBERGROMMETDimensions in inches (millimeters) and are subject to change without notice.© 2010 Glenair, Inc. CAGE Code 06324 Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com A-4 E-Mail: sales@glenair.com01-JANUARY-2010
Series 80 Mighty MouseContacts and ToolsAdapters, #20HD ContactsContactsToolsAdapter for Crimping #20 AWG Wire to Size #23 ContactsA#20 AWG Wire AdapterSize #22 AWG wire is the largest wire size that fits standard size 23 contacts. Use this adapter toattach larger #20 gage wire. First, crimp wire to adapter, then crimp the adapter into the size #23contact. Adapters are made of tellurium copper alloy #1452, and are gold plated. Crimp withM22520/1-01 tool and 809-138 (Daniels TH653) positioner. These adapters cannot be removedfrom connectors.AdapterSize Wire Size Part Number#22-20 #20 809-093 J, LToolCodeSTD. #23 PIN809-093#20 AWGWIRE.031/.0260.8/0.7).048/.0401.2/1.0 .059 (1.5) MAX.160 (4.1).430 (10.9)MAXSize #20HD Crimp Contacts#20HD Pin ContactHigh-density size #20HD contacts accept #20 to #24 AWG wire. At rated test current of 7.5 amps,the maximum voltage drop is 55 millivolts. Contacts are gold-plated copper alloy. Socket contactsfeature stainless steel hoods to protect against probe damage. Contacts are bulk packaged.Terminate with M22520/2-01 crimper and 809-206 positioner.#20HD Socket Contactcrimp tensile strengthValues are in pounds and are minimums.WireGageSilver or TinCoated CopperWireNickelCoatedCopper Wire#20 20 19#22 12 8#24 8 6ContactType Wire Size Part NumberToolCodePin #20 – #24 809-204 A, ISocket #20 – #24 809-205 A, IØ .041 (1.04).039 (0.99).289 (7.34).283 (7.19).034 (0.86).029 (0.74)SPHERICAL RADIUS.015 (0.38) MAX FLAT.165 (4.19).160 (4.06)Ø .048 MAX(1.22)Ø .071 (1.80).067 (1.70)Ø .086 (2.18)MAXHOOD.454 (11.53)MAXØ .071 (1.80).067 (1.70)Ø .078(1.98)MAX.284 (7.21)Material and FinishBeryllium copper alloy, 50 microinches goldplated per ASTM B488 Type II Code C Class1.25 over nickel plate per QQ-N-290 Class 2,50-100 microinches. Socket contact hood:stainless steel, passivated per AMS-QQ-P-35..032 (0.81).029 (0.74)Ø .048(1.22)MAX.086 (2.18)MAXSpecificationsCurrent Rating: 7.5 Amps maximumTemperature Range: -65° to + 200° CSocket Contact Minimum Separation Force: 0.7ouncesDimensions in inches (millimeters) and are subject to change without notice.© 2010 Glenair, Inc. CAGE Code 06324 Printed in U.S.A.GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912www.glenair.com A-5 E-Mail: sales@glenair.com01-JANUARY-2010
Page 2 and 3: SERIES 80Mighty Mouse♦ Up To 71%
Page 4 and 5: IntroductionSeries 80 Mighty Mouse
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Page 10 and 11: IntroductionSeries 80 Mighty MouseC
Page 13 and 14: Series 80 Mighty MouseContacts and
Page 18 and 19: ContactsToolsSeries 80 Mighty Mouse
Page 20: ContactsToolsSeries 80 Mighty Mouse
Page 24: ContactsToolsSeries 80 Mighty Mouse
Page 27 and 28: ShieldedContacts853-015Size #12 Dif
Page 29 and 30: ShieldedContactsAI85014Twinax Socke
Page 31 and 32: Series 80 Mighty Mouse Contact Arra
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Series 80 Mighty Mouse Technical Re
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Series 800 Mighty Mouse with UN Mat
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Series 801 Mighty MouseDouble-Start
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Series 801 Mighty Mouse Double-Star
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Series 801Series 801 Mighty Mouse D
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Series 802Series 802 Aqua Mouse3500
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Series 802 Aqua Mouse SubmersibleSq
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Series 802 “Aqua Mouse” Submers
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Series 802 “Aqua Mouse” Submers
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Series 802 Aqua Mouse SubmersibleOv
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Series 802 Aqua Mouse SubmersiblePr
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Series 803 Mighty Mouse¼ Turn Bayo
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Series 803 Mighty Mouse¼ Turn Bayo
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Series 803 Mighty Mouse ¼ Turn Bay
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Series 803Series 803 Mighty Mouse
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Think he’ll ever break that hold?
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Series 804Series 804 Push-Pull Migh
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Series 804 Push-Pull Mighty MouseJa
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Series 804 Push-Pull Mighty MousePC
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Series 805 Mighty MouseTriple-Start
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Series 805 Mighty MouseTriple-Start
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Series 805 Mighty Mouse Triple-Star
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Series 80 Mighty MouseEMI/EMP Filte
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Series 801 Mighty Mouse EMI/EMP Fil
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Series 804 Mighty MouseEMI/EMP Filt
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Series 804 “Mighty Mouse” EMI/E
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Series 805 Mighty Mouse EMI/EMP Fil
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Series 80 Mighty MouseASAP Cordsets
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CordsetsSeries 80 “Mighty Mouse
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CordsetsSeries 80 Mighty MouseASAP
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CordsetsSeries 80 Mighty MouseUSB 2
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CordsetsSeries 80 Mighty MouseCat 5
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BackshellsSeries 80 Mighty MouseBac
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Series 80 Mighty MouseReplacement O
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Series 80 Mighty MouseShorting Cap
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Series 80 Mighty MouseStrain Relief
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Series 80 Mighty MouseThread-On BAN
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Series 80 Mighty MouseLow-Profile B
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Series 80 Mighty MouseEnvironmental
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Series 80 Mighty MouseEMI Backshell
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Series 80 Mighty MouseEnvironmental
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Series 80 Mighty MouseMolding and B
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IndexINDEX249-003-800-05B........ L
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IndexINDEX809-035NF06W.............
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Why CHOOSEGlenair?OutstandingCustom
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