hsm-dc8 ragsdale (apm) decorator high speed logic ... - Sea-Seg.com

Systems Engineering Associates, Inc.14989 West 69 th AvenueArvada, Colorado 80007 U.S.A.Telephone: (303) 421-0484Fax: (303) 421-8108www.sea-seg.comHSM-DC8RAGSDALE (APM) DECORATORHIGH SPEED LOGIC MODULEKEYPAD QUICK REFERENCE

CONVENTIONS USED IN THIS MANUALThis manual is provided as a quick reference for entering parameters through the HSM-DC8 keypad. For completedetails on the parameters that can be set through the HSM-DC8 keypad or for additional information on the HSM-DC8in general, refer to the HSM-DC8 User’s Manual.The following conventions are used through-out this manual.1) This indicates to depress that key onetime.MACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0TRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) This indicates to press that key two ormore times as directed.MACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0TRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Indicates to enter a numeric value on thenumeric keypad. Enter the desirednumber by depressing the correspondingnumeric keys and then press the“ENTER” key to enter the number. Ifkeypad entry error is made while anumber is being entered, simply pressthe “ESC” key. The number will revertback to the original value at which timethe correct number can be re-entered.TRIPSPERSPINDLECURRSHIFTLASTSHIFTSETUPQCBLOW-OFFMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTNEXTPREVCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-1-

SECTION 2VIEWING CURRENT SHIFT DATA4) Press the “NEXT” key to view the trips(mis-loads) per spindle counts for thenext four stations. These counts arearranged with 4 stations shown on eachscreen. Press the “NEXT” key toadvance through all stations or the“PREV” key to retard back to previousstations.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFF-- TRIPS (MISLOADS) PER SPINDLE –1:0 2:0 3:0 4:0ENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) Once the counts for all stations (24) havebeen observed, press the “ESC” key toreturn to the main menu.TRIPSPERSPINDLESETUP-- TRIPS (MISLOADS) PER SPINDLE –21:0 22:0 23:0 24:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-4-

SECTION 3VIEWING LAST SHIFT DATA3) Press the “NEXT” key to view the trips(mis-loads) per spindle counts for thefirst four stations.TRIPSPERSPINDLE-- LAST SHIFT (TOTALS FOR SHIFT) --MANUAL BLOWOFFS:0 QC BLOWOFFS:0SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 04) Press the “NEXT” key to view the trips(mis-loads) per spindle counts for thenext four stations. These counts arearranged with 4 stations shown on eachscreen. Press the “NEXT” key toadvance through all stations or the“PREV” key to retard back to previousstations.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFF-- TRIPS (MISLOADS) PER SPINDLE –1:0 2:0 3:0 4:0ENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) Once the counts for all stations (24) havebeen observed, press the “ESC” key toreturn to the main menu.TRIPSPERSPINDLESETUP-- TRIPS (MISLOADS) PER SPINDLE –21:0 22:0 23:0 24:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-6-

SECTION 4Q.C. SELECT-A-CAN BLOW-OFFThe QC blow-off key is used to “Blow-Off” a can from a selected spindle at the pin chain QC blow-off port.To blow-off a can, perform the following:1) With the main menu displayed, press the“QC BLOW-OFF” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) The display will then prompt to enter acan to blow off. Use the numerickeypad to enter the desired spindle toblow the can off of and press “ENTER”.TRIPSPERSPINDLESETUP-- QC (SELECT-A-CAN) BLOW-OFF –ENTER SPINDLE TO BLOW CAN OFF: 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-7-

SECTION 5SET NUMBER OF PINS TO PIN CHAIN BLOW-OFF PORTThe number of pins to Pin Chain blow-off port is the number of pins from the spindle wheel to disk transfer location tothe first can blown off at the Pin Chain blow-off port minus two.To set the number of pins to the Pin Chainblow-off port, perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “2” key to enter the “Set PinChain/QC Blow-Off Parameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-8-

SECTION 5SET NUMBER OF PINS TO PIN CHAIN BLOW-OFF PORT4) Press the “NEXT” key until the “# Pinsto Pin Chain Blow-Off Port” prompt isdisplayed.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN) BLOW-OFF --# CANS TO BLOW-OFF AT INFEED OPEN: 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter thenumber of pins to the Pin Chain blowoffport and press “ENTER”.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN) BLOW-OFF --# PINS TO PIN CHAIN BLOWOFF PORT: 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 06) The number of pins to Pin Chain blowoffport is now set. Press the “ESC” keyto return to the primary set-up menu.Press the “ESC” key again to return tothe main menu.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN) BLOW-OFF --SOLENOID “ON” RESPONSE TIME (msec): 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-9-

SECTION 6SET NUMBER OF CANS TO BLOW-OFF FOR EACH MISLOADThe number cans to blow-off for each misload is the number of cans blown off at the pin chain port when one misloadedcan is detected (typically set at 3 cans).To set the number of cans to blow-off foreach misload, perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “2” key to enter the “Set PinChain/QC Blow-Off Parameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-10-

SECTION 6SET NUMBER OF CANS TO BLOW-OFF FOR EACH MISSLOAD4) Press the “NEXT” key until the “# Cansto Blowoff for Each Misload” prompt isdisplayed.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN) BLOW-OFF --# CANS TO BLOW-OFF AT INFEED OPEN: 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter thenumber of cans to blow-off at the PinChain blow-off port for each misloadand press “ENTER”.TRIPSPERSPINDLE-- PIN CHAIN (BAD CAN) BLOW-OFF --# CANS TO BLOWOFF FOR EACH MISLOAD: 1SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 06) The number of cans to blow-off for eachmisload is now set. Press the “ESC” keyto return to the primary set-up menu.Press the “ESC” key again to return tothe main menu.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN) BLOW-OFF --# PINS TO PIN CHAIN BLOWOFF PORT: 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-11-

SECTION 7SET CANFEED ENABLE SPEED PARAMETERSThe “Canfeed Enable Low Speed” and “Canfeed Enable High Speed” are used in conjunction with one another todefine a window within which the can gate can be opened or closed. This allows the flow of cans to be controlledwhenever the machine speed is inside this window. This window should be set for optimal loading conditions.To set the canfeed enable speed parameters,perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “1” key to enter the “Set SpeedParameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-12-

SECTION 7SET CANFEED ENABLE SPEED PARAMETERS4) On the numeric keypad, enter thecanfeed enable low speed in “Cans perMinute” (CPM) and press “ENTER”.TRIPSPERSPINDLESETUP-- CANFEED SPEED PARAMETERS --CANFEED ENABLE LOW SPEED (CPM): 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter thecanfeed enable high speed in “Cans perMinute” (CPM) and press “ENTER”.TRIPSPERSPINDLESETUP-- CANFEED SPEED PARAMETERS --CANFEED ENABLE HIGH SPEED (CPM): 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 06) The print canfeed speed parameters arenow set. Press the “ESC” key to returnto the primary set-up menu. Press the“ESC” key again to return to the mainmenu.TRIPSPERSPINDLESETUP-- O’VARNISH ROLL SPEED CALIBRATE --10 VOLTS = O’VARNISH ROLL RPM: 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-13-

SECTION 8CALIBRATE O’VARNISH ROLL SPEED RPMThe O’Varnish drive speed input is a 0-10VDC signal from the O’Varnish drive (if available). The roll speed calibrateis used to scale this signal to display the “O’Varnish RPM”. The number entered here should equal the O’Varnish rollspeed when the drive is at full speed (input = 10VDC).To set the O’Varnish roll speed calibrate,perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “1” key to enter the “Set SpeedParameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-14-

SECTION 8CALIBRATE O’VARNISH ROLL SPEED RPM4) Press the “NEXT” key until the“O’Varnish Roll Speed Calibrate”prompt is displayed.TRIPSPERSPINDLESETUP-- CANFEED SPEED PARAMETERS --CANFEED ENABLE LOW SPEED (CPM): 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter theO’Varnish roll speed in RPM when thedrive output signal is 10VDC and press“ENTER”.TRIPSPERSPINDLESETUP-- O’VARNISH ROLL SPEED CALIBRATE --10 VOLTS = O’VARNISH ROLL RPM: 000ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 06) The calibration of the O’Varnish rollspeed RPM is now set. Press the “ESC”key to return to the main menu.TRIPSPERSPINDLE-- SYSTEM SET-UP (TUNING) --PRESS ONE OF THE FOLLOWING KEYS (1-4):SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-15-

SECTION 9SET NUMBER OF CANS TO BLOW-OFF AT RESTART(INFEED OPEN, PRINT & VARNISH)When the infeed is first opened the HSM-DC8 can be set to blow-off a number of cans. A valid range is 0 to 99 cans toblow-off when the infeed is first opened. When the machine is restarted the HSM-DC8 can be set to blow-off a numberof cans from the print station and from the varnish station. A valid range is from 0 to 99 cans to blow-off at restart.To set the number of cans to blow-off whenthe infeed is first opened or at the print orvarnish stations at restart of the machine,perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “2” key to enter the “Set PinChain/QC Blow-Off Parameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-16-

4) On the numeric keypad, enter thenumber of cans to blow-off at infeedopen and press “ENTER”.Note: The “NEXT” key can be used toadvance to the “Number to Blow-Offfrom Print at Restart” prompt.SECTION 9SET NUMBER OF CANS TO BLOW-OFF AT RESTART(Infeed Open, Print & Varnish)TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFF-- PIN CHAIN (BAD CAN BLOW-OFF --# CANS TO BLOW-OFF AT INFEED OPEN: 00ENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter thenumber of cans to blow-off from theprint station at restart and press“ENTER”.Note: The “NEXT” key can be used toadvance to the “Number to Blow-Offfrom Varnish at Restart” prompt. The“PREV” key can be used to retard to theprevious menu.TRIPSPERSPINDLECURRSHIFTLASTSHIFT-- PIN CHAIN (BAD CAN BLOW-OFF --# TO BLOW-OFF FROM PRINT AT RESTART: 00SETUPQCBLOW-OFFENTERSET-POINTNEXTPREVCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCSERCHCHAN7 8 9 06) On the numeric keypad, enter thenumber of cans to blow-off from thevarnish station at restart and press“ENTER”.Note: The “PREV” key can be used toretard to the previous menu.TRIPSPERSPINDLECURRSHIFT-- PIN CHAIN (BAD CAN BLOW-OFF --# TO BLOW-OFF FROM VARNISH AT RESTART: 00SETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0(Continued on Next Page)HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-17-

SECTION 9SET NUMBER OF CANS TO BLOW-OFF AT RESTART(INFEED OPEN, PRINT & VARNISH)7) The number of cans to blow-off at restartis now set. Press the “ESC” key toreturn to the primary set-up menu. Pressthe “ESC” key again to return to themain menu.TRIPSPERSPINDLE-- PIN CHAIN (BAD CAN BLOW-OFF --# CANS TO BLOW-OFF FOR EACH MOSLOAD: 00SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-18-

SECTION 10SET Q.C. BLOW-OFF SHIFT OFFSETThe QC blow-off shift offset is the number of spindles difference from detection of the spindle #1 flag to the QC blowoffport. This is a number between 1 and 24 and is empirically set by selecting spindle #1 for blow-off and adjustingthis value until the can from spindle #1 is the can that is blown off.To set the QC blow-off shift offset, performthe following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “2” key to enter the “Set PinChain/QC Blow-Off Parameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0(Continued on Next Page)HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-19-

SECTION 10SET QC BLOW-OFF SHIFT OFFSET4) Press the “NEXT” key until the “QC(select-a-can) blow-off, QC blow-offshift offset (1-24)” prompt is displayed.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN BLOW-OFF --# CANS TO BLOW-OFF AT INFEED OPEN: 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter thenumber of spindles difference fromdetection of the spindle #1 flag to theQC blow-off port and press “ENTER”.TRIPSPERSPINDLESETUP-- QC (SELECT-A-CAN) BLOW-OFF --QC BLOW-OFF SHIFT OFFSET (1-24): 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 06) The QC blow-off shift offset is now set.Press the “ESC” key to return to theprimary set-up menu. Press the “ESC”key again to return to the main menu.TRIPSPERSPINDLESETUP-- TRIPS (MISLOADS) PER SPINDLE --SPINDLE TRIP SHIFT OFFSET (0-23): 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-20-

SECTION 11SET SPINDLE TRIP SHIFT OFFSETThe spindle trip shift offset is the number of spindles difference from detection of the spindle #1 flag to the Can/No Cansensor. This is a number between 0 and 23 and is empirically set such that a mis-loaded can on spindle #1 incrementsthe spindle #1 count in the “Trips per spindle” menu..To set the spindle trip shift offset, performthe following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “2” key to enter the “Set PinChain/QC Blow-Off Parameters” menu.1: SET SPEED PARAMETERS2: SET PIN CHAIN/QC BLOW-OFF PARAMETERSTRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0(Continued on Next Page)HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-21-

SECTION 11SET SPINDLE TRIP SHIFT OFFSET4) Press the “NEXT” key until the “Trips(misloads) per Spindle, Spindle TripShift Offset (0-23)” prompt is displayed.TRIPSPERSPINDLESETUP-- PIN CHAIN (BAD CAN BLOW-OFF --# CANS TO BLOW-OFF AT INFEED OPEN: 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) On the numeric keypad, enter thenumber of spindles difference fromdetection of the spindle #1 flag to theCan/No Can sensor and press “ENTER”.TRIPSPERSPINDLESETUP-- TRIPS (MISLOADS) PER SPINDLE --SPINDLE TRIP SHIFT OFFSET (0-23): 00ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 06) The spindle trip shift offset is now set.Press the “ESC” key to return to themain menu.TRIPSPERSPINDLE-- SYSTEM SET-UP (TUNING) --PRESS ONE OF THE FOLLOWING KEYS (1-4):SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-22-

SECTION 12ZERO MACHINE (SET RESOLVER OFFSET)Machine zero is defined at the point where the odd trip cam follower is just past the odd trip cam. Since the HSM-DC8uses a resolver for machine timing instead of an encoder, the zero of the machine can be set electronically instead ofhaving to move the shaft of the resolver as would have to be done on an encoder.To zero the resolver, position the machine atmachine zero and perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 03) Press the “4” key to enter the “ZeroMachine” menu.3: SET MACHINE TIMING (SET-POINTS, ETC.)4: ZERO MACHINE (SET RESOLVER OFFSET)TRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0(Continued on Next Page)HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-23-

SECTION 12ZERO MACHINE (SET RESOLVER OFFSET)4) Press the “0” key to zero the resolver.The HSM-DC8 will calculate the offsetrequired to make the current position“000” and display this number in the“Offset” field.TRIPSPERSPINDLETO ZERO THE RESOLVER, LOCATE MACHINE ATZERO AND PRESS “0” OR “ESC” TO EXIT:SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 05) The resolver is now zeroed. Press the“ESC” key to exit the timing channelset-points menu. Press the “ESC” keyagain to exit back to the main menu.TRIPSPERSPINDLECH00 SETPOINT:000 ODD TRIP CAMPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-24-

The timing channels of the HSM-DC8 are defined as follows:CH00: Odd Trip CamCH01: Even Trip CamCH02: Cam Reset TimingCH03: Can Gate TimingCH04: Pin Chain Blow-offCH05: QC Blow-off TimingCH06: PLC Clock TimingCH07: Blow-off Data ClockSECTION 13ADJUSTING TIMING CHANNEL SET-POINTSTo adjust any of the above timing channels,perform the following:1) With the main menu displayed, press the“SET-UP” key.TRIPSPERSPINDLESETUPMACHINE CPM:0000 O’VARNISH RPM:000GOOD CANS:0 BLOWOFFS:0ENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 02) Enter the 5 digit passcode on thenumeric keypad and press “ENTER”.-- SYSTEM SET-UP (TUNING) --ENTER PASSCODE:*****Note: The passcode is set by the user asdesired. Refer to the HSM-DC8 User’smanual for details on setting thepasscode.TRIPSPERSPINDLECURRSHIFTSETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0(Continued on Next Page)HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-25-

SECTION 13ADJUSTING TIMING CHANNEL SET-POINTS3) Press the “3” key to enter the “SetMachine Timing” menu.3: SET MACHINE TIMING (SET-POINTS, ETC)4: ZERO MACHINE (SET RESOLVER OFFSET)TRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 04) Press the “SELECT CHAN” key andenter the channel number to be adjustedon the numeric keypad and then press“ENTER”.Note: The “NEXT” and “PREV” keyscan also be used to advance to the nextchannel or retard to the previouschannel. The following examples willuse channel 07as the selected channel.TRIPSPERSPINDLECURRSHIFTLASTSHIFTCH00 SETPOINT:000 ODD TRIP CAMPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPQCBLOW-OFFENTERSET-POINTNEXTPREVCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCSERCHCHAN7 8 9 05) To view the location of the existing setpoint,press the “SEARCH CHAN” keyrepeatedly. The location the set-pointturns ”ON” will be displayed with the“state” indicator solid. Locations wherethe set-point turns “off” will bedisplayed with the “state” indicator“off”.TRIPSPERSPINDLECURRSHIFTCH07 SETPOINT:000 BLOWOFF DATA CLOCKPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPQCBLOW-OFFENTERSET-POINTNEXTCLEARCHAN1 2 3ENTERSELECTCHAN4 5 6ESCWrite down the “ON” and “off” setpointlocations for later use.LASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-26-

SECTION 13ADJUSTING TIMING CHANNEL SET-POINTSTo adjust the set-point, perform thefollowing:6) Press the “CLEAR CHAN” key to clearthe existing set-point.TRIPSPERSPINDLECH07 SETPOINT:000 BLOWOFF DATA CLOCKPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 07) Press the “ENTER SET-POINT” key.CH07 SETPOINT:_____ BLOWOFF DATA CLOCKPRM:0000 POS:000 OFFSET:359 SCALE:360TRIPSPERSPINDLESETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 08) On the numeric keypad, enter theposition, in degrees, where the set-pointshould go “ON” and press “ENTER”TRIPSPERSPINDLE“ON” SETPOINT:_____ BLOWOFF DATA CLOCKPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0(Continued on Next Page)HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-27-

SECTION 13ADJUSTING TIMING CHANNEL SET-POINTS9) On the numeric keypad, enter theposition, in degrees, where the set-pointshould go “off” and press “ENTER”TRIPSPERSPINDLE“OFF” SETPOINT:_____ BLOWOFF DATA CLOCKPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 010) The timing channel has now beenadjusted. Press the “ESC” key to returnback to the primary set-up menu. Pressthe “ESC” again to return back to themain menu.TRIPSPERSPINDLECH07 SETPOINT:000 BLOWOFF DATA CLOCKPRM:0000 POS:000 OFFSET:359 SCALE:360SETUPENTERSET-POINTCLEARCHAN1 2 3ENTERCURRSHIFTQCBLOW-OFFNEXTSELECTCHAN4 5 6ESCLASTSHIFTPREVSERCHCHAN7 8 9 0HSM-DC8 Keypad Quick ReferenceSYSTEMS Electronics Group-28-