Quick mould change - KubouÅ¡ek Group

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40 Mould change tables, positioned between two presses
MoulD ChAngE TAblES InCREASE YouR FlExIbIlITY, SpEED AnD SAFETY At this application a mould change table was placed in between two 2700 t injection moulding machines and is able to carry two 40 ton moulds. The moulds are loaded and unloaded on the table by an overhead crane. The table is equipped with pre-heating multi couplers, allowing the new mould to be heated prior to its movement into the machine, saving hours of unproductive time. At this application EAS selected an overhead transfer mechanism, which is mounted over the table and on the two machines. Each mould is equipped with two connection bars, mounted on top of the fixed side of the mould. With this solution a mould change can be done within 10 minutes. Note; If no overhead crane is available to load and unload the moulds on the table, the table can be equipped as a rail guided car. This table-car brings the moulds then to storage positions where several moulds can be stored. The moulds are equipped with standardized mould backplates. The fluid and electric connections are well organized and being connected by automatic multi couplers. When using a mould change table betwen two injection machines you will improve your return on investment because the table is suporting two machines instead of one. This provides greater flexibility and faster changeover. EAS has implemented solutions with overhead push/pull devices, telescopic push/pull devices to load from both sides of the table as well as powered rollers. Powered rollers provide the fastest changeover because you do have wait for the push/pull device to travel into the machine. Three 3000 t machines are configured with mould change tables in between. These powered roller mould change tables can transfer a 40 t mould into either machine at the push of a button. This provides speed and flexibility to the moulding process. EAS equipped the machines with powered rollers and clamping systems. EAS installed the complete system including platforms, stairs and mould change table control systems. The operator has acces to the top of the table form the platforms. Safety gates prevent people from walking on the table during the mould changes. 41 .5
Page 1 and 2: UK Quick mould change Do you change
Page 3 and 4: EAS oFFERS You ThE MoST CoMplETE RA
Page 5 and 6: 1 Clamping systems and ejector syst
Page 7 and 8: A SIMplE ADApTIvE MAnuAl ClAMpIng S
Page 9 and 10: ThE IDEAl SoluTIon FoR AuToMATED QM
Page 11 and 12: vERTICAl loAD MoulD ChAngE Clamping
Page 13 and 14: hoRIzonTAl MoulD ChAngE uTIlIzIng A
Page 15 and 16: MounTIng In ThE MAChInE plATEn, lEA
Page 17 and 18: EAS pRESSMAg. A ToTAl RAngE FoR EvE
Page 19 and 20: TIME SAvIng AuToMATIC EjECToR Coupl
Page 21 and 22: FoR RETRoFITTIng ExISTIng MAChInES
Page 23 and 24: In A QuICK AnD SIMplE WAY 1.9 As we
Page 25 and 26: Manual and automatic multi couplers
Page 27 and 28: This is an example of how fluid con
Page 29 and 30: SIMplE, lEAK pRooF AnD FAST ConnECT
Page 31 and 32: Mould change tables and cars 1
Page 33 and 34: A SIMplE hoRIzonTAl WAY oF ChAngIng
Page 35 and 36: FlExIbIlITY, SpEED AnD EASY To hAnD
Page 37 and 38: FoR SMAll AnD lARgE MoulDS up To 00
Page 39: MoulD ChAngES WIThIn MInuTES InSTEA
Page 43 and 44: FoR YouR CoMplETE AuToMATED pRoDuCT
Page 45 and 46: QuICK, SAFE AnD SIMplE FoR MoulDS u
Page 47 and 48: EASY MovEMEnTS oF hEAvY loADS .8 A
Page 49 and 50: EASY MovEMEnTS oF hEAvY loADS .9 Fo
Page 51 and 52: SAvE houRS on YouR ExpEnSIvE pRoDuC
Page 53 and 54: 4 Service units and storage systems
Page 55 and 56: SIMplE AnD SAFE MAInTEnAnCE oF YouR
Page 57 and 58: CoMbInATIon oF A MoulD ChAngE CAR A
Page 59 and 60: ToolS nEED To bE SToRED AnD In MAnY

Quick mould change - KubouÅ¡ek Group

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