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Social, Cultural and Educational Legacies - ER - NASA

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The original shuttle extravehicular mobility unit with an aluminum secondary oxygen pack isolationvalve <strong>and</strong> first-stage regulator ignited <strong>and</strong> burned during acceptance ground testing on an unoccupiedunit in 1980 (left). The redesigned unit with a nickel-copper alloy secondary oxygen pack isolationvalve <strong>and</strong> first-stage regulator is being used with much success (right).<strong>NASA</strong>’s activities led to a combustiontest patent (US Patent Number4990312) that demonstrated thesuperior burn resistance of anickel-copper alloy used in theredesigned, high-pressure oxygensupply system. Member companiesof the American Society for Testing<strong>and</strong> Materials (ASTM) CommitteeG-4 pooled their resources <strong>and</strong>requested that <strong>NASA</strong> use thepromoted combustion test method todetermine the relative flammability ofalloys being used in industry oxygensystems. Ultimately, this test methodwas st<strong>and</strong>ardized as ASTM G124.<strong>NASA</strong> developed an oxygencompatibility assessment protocol toassist engineers in applying test data tothe oxygen component <strong>and</strong> systemdesigns. This protocol was codified inASTM’s Manual 36 <strong>and</strong> in the NationalFire Protection Association FireProtection H<strong>and</strong>book, <strong>and</strong> has gainedinternational acceptance.Pretest.Ignition by particle impact.This gaseous oxygen valve was found to be vulnerable to ignition when small metal particles wereingested into the valve. The test method developed for this is being used today by the aerospace <strong>and</strong>industrial oxygen communities.Another significant technology transferfrom the Space Shuttle Program toother industries is related to fires inmedical oxygen systems. From 1995through 2000, more than 70 firesoccurred in pressure-regulating valveson oxygen cylinders used byfirefighters, emergency medicalresponders, nurses, <strong>and</strong> therapeuticoxygenpatients. The Food <strong>and</strong> DrugAdministration approached <strong>NASA</strong> <strong>and</strong>requested that a test be developed toensure that only the most ignition- <strong>and</strong>burn-resistant, pressure-regulatingvalves be allowed for use in thesemedical systems. With the help of aforensic engineering firm in Las Cruces,New Mexico, the WSTF teamdeveloped ASTM G175, entitledSt<strong>and</strong>ard Test Method for Evaluating theIgnition Sensitivity <strong>and</strong> Fault Toleranceof Oxygen Regulators Used for Medical<strong>and</strong> Emergency Applications. Since thedevelopment <strong>and</strong> application of this testmethod, the occurrence of these fireshas diminished dramatically.This spin-off was a significantdevelopment of the technology <strong>and</strong>processes to control fire hazards inpressurized oxygen systems. OxygenSystem Consultants, Inc., in Tulsa,Oklahoma, OXYCHECK Pty Ltdin Australia, <strong>and</strong> the Oxygen SafetyEngineering division at Wendell Hull& Associates, Inc., in Las Cruces,New Mexico, are examples ofcompanies that performed materials<strong>and</strong> component tests related topressurized oxygen systems. Thesebusinesses are prime examples ofsuccessful technology transfer fromthe shuttle activities. Those involvedin the oxygen production, distribution,<strong>and</strong> user community worldwiderecognized that particle impact ignitionof metal alloys in pressurized oxygensystems was a significant ignition threat.Industries <strong>and</strong> Spin-offs491

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