Model YCAV Air-Cooled Screw Compressor Liquid Chillers Style A

Guide Specifications - continuedFORM 201.21-EG1 (711)170independent refrigerant circuits, semi-hermetic twinscrew compressors, shell and tube type evaporator,air-cooled condenser, R134a refrigerant, lubricationsystem, interconnecting wiring, safety and operatingcontrols including capacity controller, control center,motor starting components, and special features asspecified herein or required for safe, automatic operation.C. Operating Characteristics:1. Provide low ambient control and high ambientoptions as required to ensure unit is capableof operation from 0°F to 125°F (-18°C to 52°C)ambient.2. Provide capacity control system capable of reducingunit capacity to (10% for 2 compressorunits, 7.5% for 3 compressor units, and 5% forfour compressor units) of full load. Compressorshall start in unloaded condition. Applicationof factory installed hot gas bypass shall be acceptableas required to meet specified minimumload.D. Cabinet: Unit panels, structural elements, controlboxes and heavy gauge structural base shall beconstructed of galvanized steel. Unit panels, controlboxes and structural base are finished with a bakedon powder paint. All painted surfaces shall be coatedwith baked on powder paint which, when subject toASTMB117, 1,000 hour, 5% salt spray test, yieldsminimum ASTM 1654 rating of “6”.E. Unit shall ship in one piece and shall require installerto provide only a single evaporator inlet and outletpipe connection. If providing chiller model that shipsin multiple pieces, bid shall include all the materialand field labor costs for factory authorized personnelto install a trim kit to connect the pieces as well as allinterconnecting piping and wiring.2.02 COMPRESSORS AND MOTORSA. Compressors: Shall be direct drive, semi-hermetic,rotary twin-screw type, including: muffler, temperatureactuated ‘off-cycle’ heater, rain-tight terminal box, dischargeshut-off service valve, and precision machinedcast iron housing mounted on elastomeric isolatorsDesign working pressure of entire compressor, suctionto discharge, shall be 380 psig (26barg) or higher.Compressor shall be U.L. Recognized.B. Motors: Refrigerant suction gas cooled accessiblehermetic compressor motor, full suction gas flowthrough 0.006” maximum mesh screen, with inherentinternal thermal overload protection and external currentoverload on all three phases.C. Lubrication: External oil separators with no movingparts, 450 psig design working pressure, and UL listing.Refrigerant system differential pressure shall provideoil flow through service replaceable, 0.5 micron,full flow, cartridge type oil filter internal to compressor.Filter bypass, less restrictive media, or oil pump notacceptable.D. Capacity Control: Compressors shall start at minimumload. Provide Microprocessor control to commandcompressor capacity to balance compressor capacitywith cooling load. When required to meet minimumload, hot gas bypass shall be factory installed andintegrated into standard control system.2.03 REFRIGERANT CIRCUIT COMPONENTSA. Each independent refrigerant circuit shall include:liquid line shutoff valve with charging port, low sidepressure relief device, removable core filter-drier,sight glass with moisture indicator, and electronicexpansion valve.B. Chiller manufacturer shall provide independent circuitfor each compressor to provide maximum redundancy.If equipment does not have independent circuits percompressor, manufacturer shall provide owner onespare compressor of each unique size.C. Discharge lines shall be provided with manual compressorshutoff service valves. Acoustical wrap shallbe included on the discharge line and oil separators.Suction line shall be covered with closed cell foaminsulation.2.04 HEAT EXCHANGERSA. Evaporator:1. Direct expansion type or flooded type shell andtube evaporator with high efficiency coppertubes. Independent refrigerant circuits shall beprovided per compressor.2. Constructed, tested, and stamped in accordancewith applicable sections of ASME pressurevessel code for minimum 235 psig (16 barg)refrigerant side design working pressure and150 psig (10 barg) water side design workingpressure.3. Shell covered with 3/4” (19mm), flexible, closedcellinsulation, thermal conductivity of 0.26kmaximum. Water nozzles with grooves for mechanicalcouplings, and insulated by Contractorafter pipe installation.4. Provide vent and drain fittings, and thermostaticallycontrolled heaters to protect to -20°F(-29°C) ambient in off-cycle.JOHNSON CONTROLS