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In Situ Francis Turbine Blade Replacement due to Gross Cavitation

In Situ Francis Turbine Blade Replacement due to Gross Cavitation

In Situ Francis Turbine Blade Replacement due to Gross Cavitation

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Elements and Considerations of the Business Case<br />

• Unit 13 is a double runner horizontal shaft <strong>Francis</strong> <strong>Turbine</strong>. The<br />

turbine casing consists of two cast iron halves<br />

• Station sees significant seasonal temperature changes which<br />

causes rise and fall of the structure and unit alignment issues<br />

• Mani<strong>to</strong>ba Hydro elected not <strong>to</strong> separate the casing on Unit 13<br />

• <strong>In</strong>itially attempted cavitation and other repairs in situ using in<br />

house employees and internal procedures<br />

• Results and progress resulted in reassessment<br />

• Decided <strong>to</strong> contract repairs <strong>to</strong> OEM’s in combination with,<br />

specialty hydro repair service providers, MH’s in house labor,<br />

engineering and project management teams<br />

• Both Unit 13 turbine runners exhibited extensive and gross<br />

cavitation<br />

• Upstream cavitation is worse (all units)<br />

• Runner bands were intact except for cavitation damage<br />

<strong>In</strong> <strong>Situ</strong> <strong>Francis</strong> turbine <strong>Blade</strong> <strong>Replacement</strong> | NWHA Hood River| 2013-05-23<br />

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