Operating Manual LUXOR S 400

Operating Manual 

CE 

LUXOR S 400 

Dry air generator 

03/2006 008/06 

768B-00.0.EN V3.1

3 Technical specifications 

Specifications LUXOR S 400 

3.3 Specifications 

3.3.1 Dimensions of the dry air generator 

NOTE 

Please observe the minimum clearance around the dry air generator. 

Fig. 3.2 – Dimensions and minimum clearances in mm (inch) 

[A] Work area 

[B] Removal depth, filter cartridge 

[C] Passage 

[D] Cooler air outlet clearance 

[1] Regeneration air outlet 

[2] Connection, dry (process) air (to drying hopper) 

[3] Connection, return air (from drying hopper) 

14 Edition: August 2005


5 Structure and function 

5.1 Structure of the dry air generator 

Fig. 5.1 – Inner view, dry air generator 

[A] Rear view 

[B] Front view 

[1] Dry (process) air (to drying hopper) 

[2] Entrance, regeneration air with filter grid 

[3] Regeneration air exit 

[4] Heat exchanger, regeneration air 

[5] Switching valves, drying register 

[6] Regeneration air heater 

[7] Drying agent cartridge 1 

Structure and function 5 

Structure of the dry air generator 

[8] Switching valves, bottom drying register 

[9] Regeneration air blower 

[10] Dry (process) air blower 


[12] Return air (from drying hopper) 

[13] Dry air filter 

[14] Regeneration air cooler 

[15] Switching valves (regeneration air/cooling air) 

Edition: August 2005 25

5 Structure and function 

The drying process LUXOR S 400 

5.2 The drying process 

Fig. 5.2 – Function diagram 

[1] Dry (process) air (to drying hopper) 

[2] Entrance, regeneration air with filter grid 

[3] Regeneration air exit 

[4] Heat exchanger, regeneration air 

[5] Top switching valves 



[8] Bottom switching valves 

NOTE 

Drying register 

[9] Dry (process) air blower 

[10] Regeneration air blower 


[12] Return air (from drying hopper) 



[15] Switching valves (regeneration air/cooling air) 

[16] Dry hopper (not included with equipment supplied) 

The two drying agent cartridges [7, 11] with the top and bottom switching valves [5, 8] 

are designated the drying register. 



Structure and function 5 

The drying process 

The dry air generation uses a two cartridge system to continually remove humidity from the hygroscopic 

plastic granulate down to a residual humidity of 0.02 % or less. 

Both drying agent cartridges [7, 11] compliment each other in their function: While one drying agent 

cartridge dries out the returned air, the other drying agent cartridge regenerates. 

Drying 

The dry (process) air blower [9] pulls in humid return air through the upstream dry air filter [13] from 

the drying hopper [16] containing the plastic granulate to be dried . The blower pushes the return air 

through the bottom switching valve [8] to the drying agent cartridge 2 [11]. The drying agent (adsorption 

agent) within draws out the humidity from the air. The dried air, now called dry (process) air, 

passes through the top switching valve [5] back into the drying hopper [16] and remains there for drying. 

Regeneration 

At the same time, the drying agent cartridge 1 [7] is subject to a regeneration process, until the saturated 

drying agent is regenerated. The regeneration air blower [10] pushes air, called regeneration 

air, through the regeneration circuit to the regeneration air heater [6]. The regeneration air, which has 

been heated to 250 °C (480 °F), flows through the drying agent cartridge 1 [7], thus regenerating the 

drying agent by the regeneration air taking up the humidity within the drying agent. Humid regeneration 

air is drawn off to the normal air via the regeneration air heat exchanger [4]. At the same time, 

the regeneration air blower [10] pulls in normal air from outside. The regeneration air heat exchanger 

[4] warms up the normal air, before it enters the regeneration circuit. 

Cooling 

After regeneration with hot regeneration air, the temperature of the drying agent cartridge 1 [7] is too 

high to be able to be used for drying. Therefore, the regeneration circuit must be cooled after regeneration 

of the drying agent. The regeneration air heater [6] switches off as soon as drying agent cartridge 

1 [7] has reached the "regeneration" reference temperature. Now, the regeneration air/cooling 

air circuits [15] short circuit the regeneration circuit, and the connection to normal air is interrupted. 

This offers the advantage that no humidity can enter the regeneration circuit from the normal air. The 

regeneration air flows in a closed regeneration circuit through the regeneration cooler [14] and cools 

the regeneration circuit to the "cooling" reference temperature. 

Should the cycle time for drying agent cartridge 2 [11] not yet have been reached, the fan and the 

regeneration air blower [10] switch themselves off. Only when the cycle time for drying with drying 

agent cartridge 2 [11] has elapsed does the system switch: drying agent cartridge 2 [11] regenerates, 

drying agent cartridge 1 [7] dries. 



9.3 Maintenance entrance points 

Fig. 9.1 – Maintenance entrance points, overview 

[1] Compressed air filter 


[3] Pneumatic cylinder 

[4] Air pressure monitor for dry air filter 

[5] Filter sieve at regeneration air inlet 

Maintenance and repair 9 

Maintenance entrance points 

[6] Temperature limiter 

[7] Air pressure monitor for regeneration air heater 


[9] Drying agent cartridges with adsorption material 

[10] Temperature sensor 



Every three years 

9.5 Maintenance work 

9.5.1 Clean the dry air filter 

Clean or exchange the dry air filter through the opening in the front panel of the unit. 


Maintenance work 

Component Activity Target value/Meaning Qualification 

Adsorption agent (drying 

agent cartridges) 

� Prepare the dry air generator for maintenance (see “Maintenance and repair“ on Page 46. 

� Unscrew the wing nut [1] with the cover [2]. 

Exchange See Page 54 Specialist 

personnel 

Temperature sensor Exchange See Page 65 Specialist 

personnel 

Air pressure monitor for 

regeneration air heater 

Fig. 9.2 – Remove the filter cartridge 

� Unscrew the hexagonal nut [3] and remove the filter cartridge [4] from the housing. 

CAUTION! 

WARNING! 

Exchange Flow monitor, see Page 67 Specialist 

personnel 

[1] Wing nut 

[2] Cover 

[3] Hexagonal nut 

[4] Filter cartridge 

MATERIAL DAMAGE! 

On blowing out the dry air filter housing, impurities may be blown into the drying agent. 

� Therefore, do not blow out the dry air filter housing with compressed air. 

� Vacuum the dry air filter housing. 

DANGER TO HEALTH! 

Dust is whipped up when the filter cartridge is blown out! 

� Wear protective glasses and a dust protection mask. 

� Blow out the filter cartridge in an outwards direction using compressed air. 


9 Maintenance and repair 

Maintenance work LUXOR S 400 

Fig. 9.3 – Cleaning the filter cartridge 

� Assemble in reverse order of disassembly. 

NOTE 

Disposing of the filter cartridge 

Dispose of the filter cartridge as special waste in accordance with local regulations. 

9.5.2 Checking the air pressure monitor for the regeneration air of the heater 

[1] Air pressure monitor 

[2] Measuring tube 

[3] Heater enclosure 

Fig. 9.4 – Checking the air pressure monitor for the regeneration air of the heater 

� Prepare the dry air generator for maintenance (see “Maintenance and repair“ on Page 46). 

� Remove the back panel of the unit. 

� Unscrew the hose [2] on the pressure side of the heater enclosure [3]. 



� Switch the dry air generator on. 



� The air pressure monitor [1] is working properly, when the alarm lamp illuminates and the message 

"Alarm: No Regeneration air flow" appears in the display. 

� Screw the measuring tube [2] back on the nipple on the heater enclosure [3]. 

� The alarm message disappears and the alarm has been canceled. 

� Disconnect the dry air generator from the power supply. 

� Attach the rear panel of the unit. 

NOTE 

Replacing the air pressure monitor 

For a description of how to replace the air pressure monitor, please refer to Chapter 

“Replacing the air pressure monitor for the heater regeneration air“ on Page 67. 

9.5.3 Checking the air pressure monitor for the dry air filter 


[2] Hose 


Fig. 9.5 – Checking the air pressure monitor for the dry air filter 


� Remove the lower front panel. 

� Unscrew the hose [2] on the pressure side of the dry air filter [3]. 


� Blow lightly in the hose (approx. 5 s). 

� The air pressure monitor [1] is working properly, when the alarm lamp illuminates and the message 

"Alarm: Clean filter" appears in the display. 




� Screw the hose [2] back on the nipple of the dry air filter [3]. 

� The alarm message disappears and the alarm has been canceled. 


� Replace the lower front panel. 

9.5.4 Checking the resistance of the regeneration air heater 


� No power supply is required to measure resistance. 


� Measure the resistance on terminal strip –X13E1. 

� The resistance must be about 34 �. 

Power Voltage Resistance 

9 kW 230/400 V approx. 34 � 

Fig. 9.6 – Measure resistance 





9.5.5 Checking/exchanging the temperature limiter 

The temperature limiter is located in the radiator at the bottom end of the regeneration air heater. 

The capillary line [4] firmly connected the capillary sensor [1] with the temperature limiter. 

Fig. 9.7 – Fixing the temperature limiter, capillary sensor 

Removal 



� Slacken the screw [3] and remove the locking varnish. 

� Pull out the capillary sensor on the capillary line [4] and remove with the spring [2]. 


� Using the hot air blower (no flames), warm up the capillary sensor [1] until an alarm trigger. 

� The temperature limiter must trip, i.e. the regeneration air heater switches off automatically. 

The alarm lap illuminates and the message: "Alarm: Regeneration temp. switch tripped out" 

appears in the display. 

� If no alarm is tripped, the temperature limiter is defective and must be replaced. 

� If necessary, unlock the temperature limiter (see “Unlocking temperature limiter“ on Page 68). 

If the alarm is still pending after resetting the temperature limiter, then this can have one of many 

causes: 

� The temperature limiter is defective and must be replaced, or 

� The temperature on the capillary sensor is still to high. 

� Wait until the capillary sensor has cooled down. 

[1] Capillary sensor 

[2] Spring 

[3] Screw 

[4] Capillary line 




Installation 

� Carry out installation in a logical, reverse order. 

� Guide the capillary sensor and spring [2] with the capillary line into the heater. Fix the end of the 

spring with the screw [3]. 

NOTE 

Make sure that the capillary line is not bent in any way and is not trapped by the screw. 

Connecting the temperature limiter: See “Circuit diagrams“ on Page 95. 



9.5.6 Replacing the adsorption agent (drying agent) 

WARNING! 

NOTE 

NOTE 


The activated adsorption agent generates heat in contact with water. 

Burns to the skin and drying out of the skin may occur. 

The dust may also cause respiratory problems. 

There is a danger of irritation of the eyes. 

� Wear protective gloves. 

� Wear a respirator. 

� Wear safety goggles. 

Observe the safety datasheet on the absorption agent (drying agent/molecular sieve) 

in “Safety instruction, adsorption agent“ on Page 93 . 

Disposal of the adsorption agent 

Used adsorption agents may contain impurities. Dispose of used adsorption agents 

as special waste in accordance with local regulations. 

Fig. 9.8 – Replacing the adsorption agent 

[1] Filler opening cover 

[2] Insulation 

[3] Protective enclosure 

[4] Adsorption agent 





� Prepare the dry air generator for maintenance (see “Maintenance and repair“ on Page 46 

� “Maintenance and repair“ on Page 46 


� Open the protective enclosure over the insulation [3]. 

� Separate the insulation [2] at the joint. 

� Remove the screws on the filler opening cover [1] and remove the cover with the gasket. 

� Remove the silicone residues on the filler opening, cover and gasket. 

� Extract the adsorption agent [4] completely with a vacuum cleaner. 

Structure 

� Add new adsorption agent (35 kg / 77 lb per drying agent cartridge). 

� Check that the gasket is undamaged. Replace a damaged gasket. 

� Screw the filler opening cover [1] in place and seal the filler opening with silicone. 

� Seal the insulation [2] with aluminum foil. 

� Close the protective enclosure over the insulation [3]. 


9.5.7 Emptying the compressed air filter and/or condensate tank 

CAUTION! 

FUNCTIONAL ERRORS! 

If the level of the condensate tank is above the top mark, then condensate may 

ingress into the pressure controller and cause functional errors (setting errors). 

� Empty the condensate tank before the condensate reaches the top mark. 

[1] Plastic button 

Fig. 9.9 – Empty the condensate tank 

� Press the plastic button [1] until the condensate tank is empty. 



Repair work LUXOR S 400 

9.6 Repair work 

NOTE 

9.6.1 Replacing the top pneumatic cylinder on the drying register 

Removal 

Special tool 

To remove the pneumatic cylinders, you require a special tool which can be obtained 

from your local Motan contact: 

fork wrench, WAF 32, article number: 4069600. 

[1] Silicone collar 

[2] T piece (infeed air) 

[3] Hose (inflow air) 

[4] Cover plates 


Fig. 9.10 – Disconnect hoses and cover plates 

� Prepare the dry air generator for maintenance (see “Additional information for repair work“ on 

Page 46). 


� Label the pneumatic hoses on the pneumatic cylinders [5]. 

� Disconnect the pneumatic hoses on the pneumatic cylinders [5]. 

� Disconnect the hose (dry (process) air) [3] and pull it off. 

� Slacken the silicone collars [1] on the T piece (dry (process) air) [2] and slide it towards the T piece 

(dry (process) air) [2]. 

� Remove the T piece (dry (process) air) [2]. 

� Remove the cover plates [4] and the insulation under the cover plates. 

Fig. 9.11 – Remove top switching valves 

[6] Switching valve, drying register 

[7] Wide clip and silicone collar 

[8] T piece (regeneration air) 




Repair work 

� Remove the wide clips [7] and slide the silicone collars towards the T piece (regeneration air) [8]. 

� Unscrew the eight screws on every switching valve [6] and remove the top switching valves. 

CAUTION! 

� Move the piston rod to center position. 


Parts which fall into the drying agent cartridge can cause operational faults. 

� Make sure that no parts fall into the drying agent cartridge. 

Fig. 9.12 – Removing the pneumatic cylinder 


[9] Counternut 

[10] Valve plunger seal 

[11] Stop nut 

[12] Contact surface of the piston rod 

[13] Locknut 

� Slacken the counternut [9]. Using a forked wrench (WAF 8), push against the contact surface of 

the piston rod [12]. 

� Remove the valve rocker seal [10] including the supporting rings and spacer sleeve from the piston 

rod. 

� Unscrew the stop nut [11]. Using a forked wrench (WAF 8), push against the contact surface of 


� Slacken the locknut [13] and unscrew the pneumatic cylinder [5] from the switching valve. 

NOTE 

To slacken the counternut [9], you can push against the contact surface of the piston 

rod [12] with an open-ended wrench (WAF 8). 




Installation 

Fig. 9.13 – Installing the pneumatic cylinder 

� Screw in the pneumatic cylinder [5] to the stop. Then, turn it back a quarter turn and secure the 

pneumatic cylinder by tightening the locknut [13] using the special tool (WAF 32). 

� Check that it is still possible to turn the pneumatic cylinder [5]. 

� It must be possible to turn the pneumatic cylinder. 

� Screw on the counternut [11]. Using a forked wrench (WAF 8), push against the contact surface 

of the piston rod [12]. 

Fig. 9.14 – Mounting the valve rocker seal 

� Install the valve rocker seal [10] together with the supporting plates and spacer sleeve. 

� Tighten the counternut [9]. Using a forked wrench (WAF 8), push against the contact surface of 


� Check that the valve rocker seal [10] can still be tilted. 

� The valve rocker seal [10] must tilt axially. 

� Check the position of the valve rocker seal [10]. 

� The valve rocker seal [10] must seal at the valve housing in both positions. 



[11] Stop nut 


[13] Locknut 



[11] Stop nut 




9.6.2 Replacing the bottom pneumatic cylinder on the drying register 

Removal 

Fig. 9.15 – Remove bottom switching valves 


Repair work 


Page 46). 



� Slacken the pneumatic hoses on the pneumatic cylinders [5]. 

� Slacken the hose [7] and pull it in 

� Slacken the silicone collar [2] pull the T piece (dry (process) air) [1] down. 

� Remove the wide clips [4] and slide the silicone collars towards the T piece (regeneration air) [6]. 

� Unscrew the eight screws on every switching valve and remove the bottom switching valves. 


� Move the piston rod to center position. 

[1] T piece (infeed air) 

[2] Silicone collar 

[3] Switching valve, drying register 

[4] Wide clip with silicone collar 


[6] T piece (regeneration air) 

[7] Hose 




[11] Stop nut 


[13] Locknut 

� Slacken the counternut [9]. Using a forked wrench (WAF 8), push against the contact surface of 


� Remove the valve rocker seal [10] including the supporting rings and spacer sleeve from the piston 

rod. 




� Unscrew the stop nut [11]. Using a forked wrench (WAF 8), push against the contact surface of 


� Slacken the locknut [13] and unscrew the pneumatic cylinder [5] from the switching valve. 

NOTE 

Installation 

To slacken the counternut [9], you can push against the contact surface of the piston 

rod [12] with an open-ended wrench (WAF 8). 






� Screw on the counternut [11]. Using a forked wrench (WAF 8), push against the contact surface 

of the piston rod [12]. 



[11] Stop nut 


[13] Locknut 



[11] Stop nut 


� Install the valve rocker seal [10] together with the supporting plates and spacer sleeve. 




Repair work 

� Tighten the counternut [9]. Using a forked wrench (WAF 8), push against the contact surface of 


� Check that the valve rocker seal [10] can still be tilted. 

� The valve rocker seal [10] must tilt axially. 

� Check the position of the valve rocker seal [10]. 

� The valve rocker seal [10] must seal at the valve housing in both positions. 


9.6.3 Replacing the pneumatic cylinder of the regeneration air circuit 

Removal 

Fig. 9.19 – Removing hoses 


Page 46). 

� Remove the lower front panel. 


� Slacken the pneumatic hoses on the pneumatic cylinders [8]. 

� Slacken the hoses [2] and [6] on the regeneration air/cooling air switching valve [1]. 

� Slacken the large strip clamp and silicone sleeve [3] on the heat exchanger nozzle. 

� Slacken the four hoses on the retainer panel and remove the regeneration air/cooling air switching 

valve [1]. 

� Slacken the hose [5] on the regeneration air/cooling air switching valve [7]. 

� Slacken the wide clips and silicone collars [3] on the regeneration air/cooling air switching 

valve [7]. 

� Remove the regeneration air/cooling air switching valve [7]. 

[1] Regeneration air/cooling air switching valve (upstream of 

regeneration air cooler) 

[2] Hose (entry to regeneration air cooler) 

[3] Wide clip and silicone collar 

[4] Heat exchanger 

[5] Hose (exit from regeneration air cooler) 

[6] Hose (from drying register) 

[7] Regeneration air/cooling air switching valve (upstream of 

regeneration air blower) 





Installation position of the regeneration air/cooling air switching valves 

[A] Hose flange: To regeneration air 

blower 

[B] Hose flange: From the regeneration 

air cooler 

[C] Hose flange: Heat exchanger 

entry, regeneration air 

[7] Regeneration air/cooling air 

switching valve upstream of 

regeneration air blower 

Fig. 9.20 – Installation position of the regeneration air/cooling air switching valve upstream of regeneration air 

blower 

[A] Hose flange: From the drying register 

[B] Hose flange: To the regeneration air cooler 

[C] Hose flange: Heat exchanger exit, regeneration air 

[1] Regeneration air/cooling air switching valve upstream of 

regeneration air cooler 

Fig. 9.21 – Installation position of the regeneration air/cooling air switching valve upstream of the regeneration 

air cooler (in the diagram, the valve is rotated 90° to the left around the vertical axis) 

NOTE 

The following descriptions apply for both regeneration air/cooling air switching valves, 

shown as an example at the regeneration air/cooling air switching valve upstream of 

the regeneration air blower [7]. 





Repair work 

� Dismantle the hose flange [A] and [C] from the switching valves, including the silicone seal. 

� Pull out the piston rod completely. 

� Unscrew the counternut [13]. Using a forked wrench (WAF 8), push against the contact surface of 


� Remove the valve rocker seal [12] including the supporting rings from the piston rod. 

� Unscrew the stop nut [11]. 

NOTE 

� Push the piston rod in completely. 

� Slacken the locknut [9] using the special tool (WAF 32). 

� Unscrew the pneumatic cylinder [8]. 

Installation 

[A] Hose flange: To the regeneration blower or from 

the drying register 

[B] Hose flange: From/to the regeneration air cooler 

[C] Hose flange: Heat exchanger entry/exit, regeneration 

air 

[7] Regeneration air/cooling air switching valve 

upstream of regeneration air blower 


[9] Locknut 


[11] Stop nut 

[12] Valve rocker seal with supporting rings 


To slacken the stop nut [11], you can push against the contact surface of the piston 

rod [10] with a forked wrench (WAF 8). 


[A] Hose flange: To the regeneration blower or from the 

drying register 

[B] Hose flange: From/to the regeneration air cooler 

[C] Hose flange: Heat exchanger entry/exit, regeneration 

air 

[7] Regeneration air/cooling air switching valve upstream 

of regeneration air blower 


[9] Locknut 


[11] Stop nut 








� Screw on the stop nut [11]. 

NOTE 

To slacken the stop nut [11], you can push against the contact surface of the piston 

rod [10] with a forked wrench (WAF 8). 

� Pull out the piston rod completely. 


� Slide the valve rocker seal [12] with the supporting rings onto the piston rod up to the stop nut [11]. 

CAUTION! 

� Screw on a new counternut [13]. In so doing, push against the contact surface of the piston rod 

[10] using a forked wrench (WAF 8) and tighten the counternut. 

� It must be possible to turn the valve rocker seal. 

[7] Regeneration air/cooling air switching 

valve upstream of regeneration air blower 


[9] Locknut 


[11] Stop nut 




Tightening the counternut too much can damage the valve rocker seal. 

� Make sure that the valve rocker seal is not squeezed. 

Fig. 9.25 – Checking the position of the valve rocker seal 


[14] Hose flange 



� Push the piston rod in completely. 

� Mount the hose flange [14] with the silicone gasket on the switching valve. 


Repair work 

� Tighten the screws of the hose flange [14] to an extent that it is still possible to move the hose 

flange. 

� Pull the piston right out so the valve rocker seal [12] is fully forward and sealed as shown in the 

diagram. 

� Tighten the screws of the hose flange [14 in this position. 

� The valve rocker seal [12] must be centrally positioned on the hose flange [14]. 

NOTE 


9.6.4 Replacing the temperature sensor 

The dry air generator contains two temperature sensors: 

� Regeneration air heater temperature sensor 

� Monitoring temperature sensor, regeneration air/cooling end (regeneration end/cool end). 

NOTE 

Removal 

The valve rocker seal must contact the retaining panel centrally with the regeneration 

air/cooling air switching valve downstream of the regeneration air cooler [1]. 

The following description for installation/removal is valid for both temperature sensor. 

Fig. 9.26 – Regeneration air heater temperature sensor 


[2] Nozzle 

[3] Clamping screw 

[4] Pipe 




The temperature probe for monitoring is installed in the T-piece between the two bottom drying register 

switching valves: 


[2] Nozzle 

[3] Clamping screw 

[4] Pipe (T piece) 

Fig. 9.27 – Temperature sensor monitoring of regeneration air/cooling air end 


Page 46). 


� Slacken the clamping screw [3] and pull the temperature sensor [1] out of the nozzle [2]. 

Installation 

� Guide the temperature sensor [1] in the nozzle [2]. 

NOTE 

CAUTION! 

Insert the temperature sensor [1], so that the slit is parallel to the air flow direction and 

is approximately in the center of the pipe [4]. 


Tightening the clamping screw too much can damage the temperature sensor. 

� Make sure that the temperature sensor is not deformed. 

� Using the clamping screw [3], clamp the temperature sensor [1] in this position. 




9.6.5 Replacing the air pressure monitor for the heater regeneration air 


[2] Pressure hoses 

[3] Cables 

[4] Strain relief 

Fig. 9.28 – Replacing the air pressure monitor for the heater regeneration air 


Repair work 


Page 46). 


� Label the pressure hoses [2] and disconnect them. 

� Remove the cover. 

� Label the cables [3] and disconnect them. 

� Slacken the screws of the strain relief [4]. 

� Unscrew the compressed air monitor. 

� Carry out the installation of the new air pressure monitor in a logical, reverse order. 

� At the end carry out a function test (see Kapitel “Checking the air pressure monitor for the regeneration 

air of the heater“ on Page 50). 

NOTE 

You can find additional information on the connection of the air pressure monitor in the 

circuit diagram. 




9.6.6 Unlocking temperature limiter 

DANGER! 

� Push the button [1] in the direction of the arrow. 

ELECTRIC SHOCK! 

High voltages can cause life-threatening currents in the body and injury from electric 

shock. 

� Allow only trained and qualified electrical technicians to work on the electrical system. 

� Before any electrical work disconnect the unit from the power supply and lock to 

prevent unauthorized persons switching it on. 

Fig. 9.29 – Unlocking temperature limiter 

NOTE 

[1] Button 

Before unlocking, the temperature limiter must have cooled down. 

This can take several minutes, depending on the operating situation. 



9.6.7 Resetting the power switch for motors 

DANGER! 

NOTE 



Repair work 


shock. 




Before resetting the power switch, determine the cause of why it tripped and correct 

the fault. 

Fig. 9.30 – Resetting the power switch of the blower motors 

Power switch Setting value 

Dry (process) air blower 9.5 A 

Regeneration air blower 2.4 A 

[1] Power switch for the dry (process) 

air blower 

[2] Power switch for the regeneration 

air blower 




9.6.8 Resetting the power switch for regeneration air heating 

DANGER! 

NOTE 



shock. 




Before resetting the power switch, determine the cause of why it tripped and correct 

the fault. 

Fig. 9.31 – Resetting the regeneration air heater power switch 

Power switch Setting value 

Regeneration air heater 13 A 

[1] Power switch for the regeneration 

air blower 


10 Decommissioning and disposal 

Disposal of unit parts LUXOR S 400 

10.2 Disposal of unit parts 

CAUTION! 

Dispose of unit parts as follows: 

DANGER TO PEOPLE AND THE ENVIRONMENT! 

Through incorrect disposal of operating fluids. 

Incorrect disposal of operating fluids endangers people and damages the environment. 

� Dispose of the unit parts and operating fluids sorted and correctly. 

� Follow the manufacturer's directions. 

Component Disposal 

Drying agent (adsorption agent) � According to instructions 

Dry air filter � According to instructions 

Hoses � Plastic waste 

Insulation � Special waste 

Blower � Scrap iron 

Cables and electrical parts � Electrical waste 

Remaining parts of drier � Scrap iron 

Controller � Electronic waste 

NOTE 

Disposal of drying agents/dry air filters 

Used drying agents may contain impurities. Dispose of used drying agents in accordance 

with local regulations. 



11 Options 

11.1 Dew point display 

The dew point display [1] displays the current dew point of the dry (process) air. 

Fig. 11.1 – Dew point display on front of unit 

NOTE 

11.1.1 Dew point display 

� In the basic screen of the LOGO controller press the arrow key �. 

� The "dew point display" screen appears. 

� In the "dew point display" screen press the arrow key �. 

� The basic screen of the LOGO controller appears. 

[1] Dew point display 

Options 11 

Dew point display 

The dew point display is solely intended for display purposes. No values can be 

entered. The displayed value has no influence on the drying sequence. 

The display range is between -100 °C and +16 °C (-148 °F and 63 °F). 

Fig. 11.2 – Basic screen of the LOGO controller and dew point display 


11 Options 

Dew point display LUXOR S 400 

11.1.2 Maintenance work 

Prepare the dry air generator for maintenance and repair work as described in „Before starting work“ 

on Page 46. 

Fig. 11.3 – Fig. 56: Dew point display sensor 

The dew point display does not require any maintenance. To guarantee the accuracy of the display 

Motan GmbH recommends replacing the sensor [1] every two years. 

11.1.3 Spare parts 

[1] Dew point display sensor 

[2] PTFE hose 

[3] PU tube 

Item Unit Designation Article no. Remarks 

1 1 Dew point display sensor 4158350 

2 rm PTFE hose 4044600 

3 rm PU tube 4037050 



11.2 Fine dust filter 

Options 11 

Fine dust filter 

The fine dust filter offers additional process safety for sensitive applications, such as CD or cable production. 

The fine dust filter holds any sporadic impurities back, which could, for example, come from 

the drying agent. 

11.2.1 Connecting the process air hoses 

NOTE 

11.2.2 Maintenance work 

Prepare the dry air generator for maintenance and repair work as described in „Before starting work“ 

on Page 46. 

Annually 

Connect the drying hopper with the dry air generator only when you have checked the 

rotation direction of the dry (process) air blower or discover that the drying hopper is 

empty. See „Transport and setup“ on Page 17. 

Fig. 11.4 – Connection to the drying hopper (example) 

[1] Dry (process) air 

[2] Return air 

[3] Fine dust filter 

Component Activity Qualification 

Fine dust filter Clean, as necessary Operator 

Fig. 11.5 – Remove the filter cartridge 

[1] Wing nut 

[2] Cover 

[3] Hexagonal nut 

[4] Filter cartridge 


11 Options 

Fine dust filter LUXOR S 400 

� Unscrew the wing nut [1] with the cover [2]. 

� Unscrew the hexagonal nut [3] and remove the filter cartridge [4] from the housing. 

CAUTION! 

WARNING! 

� Blow out the filter cartridge in an outwards direction using compressed air. 




When you blow out the fine dust filter housing, impurities maybe blown into other parts 

of the dry air generator. 

� Therefore, do not blow out the fine dust filter housing with compressed air. 

� Vacuum the fine dust filter housing. 


Dust is whipped up when the filter cartridge is blown out! 

� Wear protective glasses and a dust protection mask. 

Fig. 11.6 – Cleaning the filter cartridge 

NOTE 

Disposing of the filter cartridge 

Dispose of the filter cartridge as special waste in accordance with local regulations. 


4 1 Filter cartridge 4077570 



11.3 Regeneration air cooler (water) 

Options 11 

Regeneration air cooler (water) 

The regeneration air cooler (water) cools the hot regeneration air to the cooling unit reference 

temperature after regeneration. 

Fig. 11.7 – Regeneration air cooler (water) 

11.3.1 Connect cooling water 

Fig. 11.8 – Connect cooling water 

A 

[A] View from above 


(water) 

[2] Stop valve 

[1] Cooling water return (arrow down) 

[2] Cooling water feed (arrow up) 


11 Options 

Regeneration air cooler (water) LUXOR S 400 

� Connect a suitable hose (D i = 13mm/0.51") for cooling water feed to the cooling water feed [2]. 

� Connect a suitable hose to the cooling water outflow [1] to allow the cooling water to flow out. 

� Flow volume and maximum permitted cooling water pressure, see „Specifications“ on Page 80. 

� Connect the cooling water. 

11.3.2 Specifications 

Hose connection diameter 13 mm 0.51" 

Water flow 0.2–1.0 m 3 /h 0.1–0.6 cfm 

Water pressure 0.2–10 bar 3–140 psi 

opt. water temperature < 20 °C < 68 °F 

Weight approx. 4.5 kg approx. 10 lbs 

11.3.3 Spare parts (view from above) 

Spare parts list 


1 1 Cooler 5080350 

2 rm Cooling water hose Ø 13x4 mm (Ø 0.51x0.16") 4088100 

3 1 Stop valve 4158040 



11.4 Return air cooler 

Options 11 

Return air cooler 

The return air cooler is necessary if you are drying at very high temperatures (above approximately 

>120 °C / 250 °F). The lower the return air temperature is, the better the dry air generator can remove 

the humidity from this air, i.e. the effectiveness of the drying system increases. 

The return air cooler consists of a water cooler [1], a blocking valve [2], the inlet cooling water [3] and 

the return line cooling water [4]. The cooling water flows through the inlet [3] into the water cooler [1] 

and cools the air which flows by. 

Fig. 11.9 – Return air cooler 

[1] Water cooler 





11 Options 

Return air cooler LUXOR S 400 

11.4.1 Connect cooling water 

Fig. 11.10 – Connect cooling water 

� Connect a suitable hose (D i = 13mm/0.51") for cooling water feed to the cooling water feed [2]. 

� Connect a suitable hose to the cooling water outflow [1] to allow the cooling water to flow out. 

� Flow volume, maximum permissible inflow temperature of the cooling water and maximum permitted 

cooling water pressure, see „Specifications“ on Page 83. 

� Connect the cooling water. 

[1] Water cooler 






11.4.2 Specifications 

Fig. 11.11 – Dimensions of return air cooler in mm (inch) 

Options 11 

Return air cooler 

Hose connection diameter 13 mm 0.51“ 

Water flow 0.1–1.5 m 3 /h 0.06–0.9 cfm 

Water pressure 0.2–10 bar 3–140 psi 

max. water speed 2.5 m/s 82 ft/s 

opt. water temperature < 20 °C < 68 °F 

Max. water temperature 30 °C 86 °F 

Weight approx. 11 kg approx. 24.25 lb 


11 Options 

Return air cooler LUXOR S 400 




1 1 Return cooler, heat exchanger insert 1902550 

2 1 Stop valve 4158040 

3 rm Cooling water hose Ø 13x4 mm (Ø 0.51x0.16“) 4088100 



12 Appendix 

12.1 Spare parts 

12.1.1 Construction of dry air generator 


Appendix 12 

Spare parts 


1 1 Main switch (EMERGENCY STOP switch) i 

2 1 Alarm lights 

3 1 Controller logo i 

4 1 Operation switch 

5 rm Silicone spiral hose, black Ø 102 mm (Ø 4.02“) 4081380 

6 rm Silicone hose Ø 3x1.5 mm (Ø 0.12x0.06“) 4067530 

7 n.B. Hose clip Ø 90-110 mm (Ø 3.54/4.33“) 1123560 

8 n.B. Hose clip Ø 70- 90 mm (Ø 2.76/3.54“) 4012190 

9 1 Compressed air filter 

1103450 

1 Filter element 

4158190 

10 1 Filter cartridge 4077570 

11 rm Silicone spiral hose, red Ø 83 mm (Ø 3.27“) 4038260 

i See unit lists on the circuit diagrams 

Edition: August 2005 85 

i 

i

12 Appendix 

Spare parts LUXOR S 400 



12 1 Regeneration air blower 400V/50Hz 4152460 

13 1 Fan motor 24 V DC 4065970 

14 4.2 m Aluminum tube 4118480 

15 1 Air pressure monitor 4066120 

16 3 Silicone sleeve Ø 60 mm (Ø 2.36“) 4067570 

17 3 Large strip clamp Ø 64/48 mm (Ø 2.52/1.89“) 4073210 

C 1 Pneumatic controller See Page 90 

B 2 Regeneration air/cooling air switching valve (triple flange 

valve) 

See Page 89 



Appendix 12 

Spare parts 



18 1 Filter screen 4069500 

19 Heat exchanger, regeneration air, consisting of: 

2.0 m Silicone spiral hose, red Ø 102 mm (Ø 4.02“) 4038270 (6.56 ft) 

2.0 m Aluminum hose Ø 63 mm (Ø 2.48“) 4065970 (6.56 ft) 

2.0 m Aluminum foil, self adhesive 4068010 (6.56 ft) 

20 1 Molecular sieve, replacement kit, including: 

2x35 kg Molecular sieve 1422200 (2x77 lb) 

2 Gasket for filling spout 4077470 

1 Tube of silicone 4000510 

2.0 Aluminum foil, self adhesive 4068010 (6.56 ft) 

21 n.B Insulation material 4069290 

22 5 Large strip clamp Ø 83/48 mm (Ø 3.27/1.89“) 4088310 


24 1 Silicone spiral hose, red Ø 83 mm (Ø 3.27“) 4038260 


12 Appendix 

Spare parts LUXOR S 400 



25 1 Dry (process) air blower 400 V/50 Hz 4151910 

26 1 Regeneration air heater compressed air monitor 4065450 

27 1 Temperature sensor (regeneration air heater) 

i 

28 n.B. Aluminum foil, self adhesive 4068010 

29 1.0 m Rock wool shell Ø 89/20 mm (Ø 3.5/0.79“) 4080650 

30 1 Heating element 9 kW / 400 V 4072190 

31 1 Temperature limiter, 300 °C (572 °F) 

i 

32 1 Temperature sensor (monitoring of regeneration air/cooling 

air end) 

i 

33 1 Seal 4071260 


A 2 Drying register switching valve (twin-flange valve - air 

distributor valve (100/80) 

i See unit lists on the circuit diagrams 

See Page 90 



12.2 Switching valve, drying register 

Appendix 12 

Switching valve, drying register 



1 1 M8 counternut 4008400 ISO 7042 

2 2 Viton gasket 4036890 

3 1 Valve plunger seal 4077510 

4 rm PTFE tube Ø 4x1 mm (Ø 0.16x0.04") 4044600 Calibrated 

5 1 Pneumatic cylinder 4077540 

6 1 Valve seal NW 100 4077500 

7 1 Valve seal NW 75 4070600 


12 Appendix 

Switching valve, regeneration air/cooling air LUXOR S 400 

12.3 Switching valve, regeneration air/cooling air 



1 3 Valve seal 4070600 

2 rm PTFE tube Ø 4x1 mm (Ø 0.16x0.04") 4044600 Calibrated 

3 1 Pneumatic cylinder 4070040 

4 1 Valve plunger seal 4070020 

5 1 Lock nut M10 4065980 ISO 7042 



12.4 Pneumatic controller 

Appendix 12 

Pneumatic controller 



1 1 Pressure switch 4088320 

2 rm PU tube Ø 4x1 mm (Ø 0.16x0.04") 4037050 Calibrated 

3 1 Return valve 4088330 

4 2 Solenoid valve 4085770 


12 Appendix 

Pneumatics diagram LUXOR S 400 

12.5 Pneumatics diagram 

Fig. 12.1 – Pneumatics diagram 

[1] Compressed air filter 

[2] Solenoid valve, regeneration valve/cooling air 

[3] Solenoid valve, air distributor 

[4] Pressure switch 



12.6 Safety instruction, adsorption agent 

(Drying agent/molecular sieve) 

Z4-01 Art. no. 1422200 with maintenance and repair 

12.6.1 Physical and chemical properties 

Shape Spherical, firm 

Color Beige 

Odor Odorless 

State change No melting point to 700 °C 

Solubility in water Insoluble (20 °C) 

pH value approx. 11 (at 100g/l H2O at 20 °C) 

Additional data Noncombustible 

Appendix 12 

Safety instruction, adsorption agent 

12.6.2 Dangerous components 

This alkali aluminum silicate does not contain any hazardous substances in the sense of EU directive 

88/379/EEC. 

Possible hazards 

� The activated product generates heat when it comes into contact with water, leading to possible 

skin burns. 

� The product has an adsorbent effect and can cause drying of skin on long exposure. 

� If the max. workplace concentration value (6 mg/m 3 in fine dust) is exceeded, the breathing 

passages may be mechanically overloaded. 

� Irritation of eyes possible. 

12.6.3 Protective equipment 

Breathing protection Dust mask in case of insufficient ventilation 

Hand protection Protective gloves 

Eye protection Protective glasses 


12 Appendix 

Safety instruction, adsorption agent LUXOR S 400 

12.6.4 First aid 

Injury Measure 

Eye contact Immediately rinse eyes for at least 15 minutes under running water 

with the lid open as far as possible. 

Skin contact Wash with water. 

Ingestion After ingestion, drink plenty of water. 

Respiration Go into fresh air. 

Additional data The product is an adsorption agent and generates heat when it 

comes into contact with water. The used product may contain dangerous 

impurities. Symptomatic treatment according to impurity. 

12.6.5 Disposal 

Used adsorption agents may contain impurities. Dispose of used adsorption agents as special waste 

in accordance with local regulations. 

Should you require additional information, you can obtain the necessary information for your Motan 

contact. 


8 

7 

6 

5 

4 

3 

2 

1 

3/ /PE 400V 50HZ 

Netzspannung 

Mains voltage 

A 

A 

14kW 

Leistung 

Capacity 

MOTAN GmbH 

35A 

Vorsicherung 

Back-up fuse 

B 

Steuerspannung AC 

Control voltage AC 

B 

24V 

Steuerspannung DC 

Control voltage DC 

Luxor S 400 

C 

C 

VARIANTE G 

VERSION 2.1 

Verdrahtungsfarben 

Wire colours 

21.10.2004 

EKA 

Option TP, Drahtfarben, kein Nullleiter 

V 1.0 

Hauptstrom 

Main current 

Schwarz 

Black 

08.04.2005 

EKA 

Regenierluftk�hler 

V 2.0 

19.01.2006 

EKA 

Anschluss -19A3 

V 2.1 

D 

Neutralleiter 

Neutral conductor 

Hellblau 

Light-blue 

D 

Schutzleiter 

Protection-leaders 

Gr�n gelb 

Green yellow 

Steuerspannung AC 230V 

Control voltage AC 230V 

Rot 

Red 

E 

Steuerspannung DC 24V 

Control voltage DC 24V 

Blau 

Blue 

E 

Fremdspannung 

External voltage 

Orange 

Orange 

F 

2 

F 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Deckblatt 

Cover sheet 


19.01.2006 

Datum 

EKA 

Bearb. 

1 

Blatt 

Kommission: Zeichng.Nr.: 

MOTAN GmbH 

Max-Eyth-Weg 42 

D-88316 Isny 

Gepr. 

Gr.: 

Standard 768G-90.0.00 

REG 

4 

Urspr. 15.11.2004 Ers. f. Ers. d. 

3 

Norm 

�nderung Datum Name 

8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

Typenbezeichnung 

Bauteilbezeichnung 

A 

Positions 

Nummer 

A 

X01 

12Q1 

1 

2 

3RT10 16-1JB41 

26K1 

X12M1 

3 

4 

MNG 

18A1 

X12M2 

5 

6 

3RT10 16-1JB41 

26K2 

12Q2 

7 

8 

3RT10 16-1JB41 

X13E1 

21K2 

9 

10 

B 

B 

3RT10 16-1JB41 

13Q1 

21K1 

11 

12 

925 

18Q1 

26K3 

13 

14 

3RH11 22-1BB40 

758-80.2.05 

21S1 

21K3 

15 

16 

NR.51120 

NR.51120 

18A1 

NR.51120 

27K2 

27K1 

17 

18 

60x40 

21A1 

21A2 

19 

20 

12Q1 

X61 

X17M1 

21 

22 

C 

60x40 

C 

X17Y2 

X24S2 

23 

24 

60x40 

27K1 

21K3 

X24S3 

X24S4 

25 

26 

970 

60x40 

X61 

21A2 

21A1 

26K3 

21K1 18Q1 

21K2 13Q1 

26K2 12Q2 

26K1 

X26Y1 

X26Y2 

27 

28 

27K2 

60x40 

X40 

29 

X13E1 

X12M1 

21S1 

X01 

X12M2 

D 

X17M1 

X17Y2 X24S2 

X24S3 X24S4 

X26Y1 X26Y2 

X40 

D 

60x60 

E 

E 

F 

11 

F 2a 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Montageplatte 

mounting plate 


19.01.2006 

Datum 

EKA 

Bearb. 

5 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


EKA 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

1L1/12.1 

1L2/12.1 

1L3/12.1 

A 

A 

3 

2 

1 

W11Q1.2 

PVC Steuerleitung 

B 

housing frame 

Geh„use rahmen 

1,5m 

4x6 mmý 

Panel 

Schrank 

Porch Door right 

Vorbau T�re rechts 

Door left 

T�re links 

Door left 

T�re links 

mounting plate 

Montageplatte 

B 

T3 

T2 

T1 

L3 

L2 

L1 

+T16 

-11Q1 

C 

PE 

PE 

PE 

PE 

PE 

C 

PE 

2PE 

2PE 

1PE 

1PE 

-X01 

PE 

-X01 

3 

2 

1 

W11Q1.1 


6 mmý 

GNYE 

H07V-K 

6 mmý 

GNYE 

H07V-K 

6 mmý 

GNYE 

H07V-K 

1,5m 

4x6 mmý 

W11Q1.2 

PVC 

Steuerleitung 

W11Q1.1 

PVC 

Steuerleitung 

4x6mmý 

4x6mmý 

D 

D 

PE 

3 

2 

-X01 1 

GNYE 

3 

2 

1 

WT1 


4x6mmý 

6mmý GNYE 

+TRO 

+T13 

+T17 

+T16 

+T16 

PE 

L3 

L2 

L1 

Ï 

Ï 

Ï 

Ï 

Ï 

E 

Einspeisung 

power supply 

E 

Potentialausgleich 

equipotential bonding 

MAX VORSICHERUNG 35A 

max back-up fuse 35A 

F 

12 

F 5 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Einspeisung 

power supply 


19.01.2006 

Datum 

EKA 

Bearb. 

11 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

1L1/13.1 

1L2/13.1 

1L3/13.1 

11.8/1L1 

11.8/1L2 

11.8/1L3 

A 

16mmý 3PH Sammelschienen 3RV19 15-1CB 

A 

5 

3 

1 

21 

5 

3 

1 

-12Q2 

2,2-3,2A 

(2,4A) 

22 

14 

-12Q1 

7-10A 

(9,5A) 

6 

4 

2 

24.4 13 

6 

4 

2 

1,5mmý 

BK 

H07V-K 

B 

1,5mmý 

BK 

H07V-K 

B 

5 

3 

1 

5 

3 

1 

6 

4 

2 

-26K2 

26.3 

6 

4 

2 

-26K1 

26.2 

1,5mmý 

BK 

H07V-K 

1,5mmý 

BK 

H07V-K 

C 

C 

PE 

PE 

4PE 

3 

2 

-X12M2 1 

4PE 

3 

2 

-X12M1 1 

D 

GNYE 

GY 

BK 

BN 

W12M2 

GNYE 

GY 

BK 

BN 

W12M1 

D 

Silikonleitung 

1,6m 

4x2,5mmý 


2m 

4x2,5mmý 

=T1 

+TRO 

U V W 

U V W 

M 

3 ~ 

M 

3 ~ 

PE 

-12M2 

0,85kW 

4,2/2,4A 

200-240/345-415V 50Hz 

PE 

-12M1 

4kW 

16,4/9,5A 

200-240/345-415V 50Hz 

E 

0,95kW 

4/2,3A 

220-275/380-480V 60Hz 

4,6kW 

16,4/9,5A 

220-275/380-480V 60Hz 

E 

2BH1500-7AH06 

2BH1640-7GH36 

Regenerierluft 

regenerated air 

Trockenluft 

dry air 

F 

13 

F 11 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Leistung Gebl„se 

capacity blower 


19.01.2006 

Datum 

EKA 

Bearb. 

12 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

1L1/18.1 

1L2/18.1 

12.8/1L1 

12.8/1L2 

12.8/1L3 

A 



A 

5 

3 

1 

-13Q1 

11-16A 

(13A) 

6 

4 

2 

2,5mmý 

BK 

H07V-K 

5 

3 

1 

B 

B 

6 

4 

2 

-21K2 

21.7 

2,5mmý 

BK 

H07V-K 

5 

3 

1 

6 

4 

2 

-21K1 

21.6 

C 

2,5mmý 

BK 

H07V-K 

C 

PE 

4PE 

3 

2 

-X13E1 1 

D 

GNYE 

GY 

BK 

BN 

W13E1 

D 


1,5m 

4x2,5mmý 

PE 

W1 

V1 

U1 

=T1 

+TRO 

-13E1 

9kW 

13A 

400V 

E 

E 

regenerieren 

to regenerate 

F 

17 

F 12 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Leistung Heizung 

capacity heater 


19.01.2006 

Datum 

EKA 

Bearb. 

13 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

/25.3 

L+ 

/27.2 

M 

A 

A 

-X60 7 

-X61 7 

0,75 mmý 

DBU 

H05V-K 

0,75 mmý 

DBU 

H05V-K 

/26.5 

M7 

B 

11 

B 

-27K2 

27.5 

13 

14 

12 

14 

-26K1 

26.2 

0,75 mmý 

BU H05V-K 

21 

-26K3 

26.4 

C 

22 

C 

PE 

PE 

0,75 mmý 

DBU 

H05V-K 

0,75 mmý 

DBU 

H05V-K 

PE 

2 

-X17Y2 1 

PE 

2 

-X17M1 1 

PE 

2 

-X17Y1 1 

D 

GNYE 

2 

1 

W17Y2 

0,75 mmý 

GNYE 

3m 

H05V-K 

2 

1 

GNYE 

2 

1 

W17Y1 

D 


5m 

3x0,75mmý 

W17M1 

LZ126 

3m 

2xAWG 18 


2m 

3x0,75mmý 

=T1 

+TRO 

PE 

1 

PE 

+ - 

PE 

1 

* Option 

* 

-17Y1 

24VDC 

5W 

* 

2 

-17Y2 

24VDC 

5W 

M 

-17M1 

9,5W 

2 

E 

K�hler R�ckluft 

cooling return air 

K�hler Regenerierluft 

cooling regenerated air 

K�hler Regenerierluft 

cooling regenerated air 

E 

Wasserk�hler 

water cooler 

Wasserk�hler 

water cooler 

F 

18 

F 13 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

K�hler R�ckluft 

cooling return air 


19.01.2006 

Datum 

EKA 

Bearb. 

17 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

13.8/1L1 

13.8/1L2 

A 

5 

3 

1 

A 

-18Q1 

0,45-0,63A 

(0,5A) 

6 

4 

2 

0,75 mmý 

RD 

H05V-K 

B 

B 

C 

A 

-18A1 

400V 0,5A 

24VDC 3,5A 

PE 

+ 

- 

1,5mmý 

DBU 

H07V-K 

C 

C 

/19.1 

L+ 

-X61 1 

/19.1 

M 

-X60 1 

D 

D 

* 

* When removing this 

PE Connection on 

Isolation monitoring 

1,5mmý 

GNYE 

H07V-K 

1,5mmý 

GNYE 

H07V-K 

will be Nessesary 

* Bei Entfernung dieser 

PE Verbindung wird 

eine Isolations�berwachung 

nach VDE 0100 erforderlich 

-X12M2 4PE 

-X60 1PE 

E 

E 

PE 

PE 

Netzger„t 

power supply unit 

F 

19 

F 17 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Steuerspannung 24V DC 

control voltage 24V DC 


19.01.2006 

Datum 

EKA 

Bearb. 

18 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

/21.1 

L+ 

18.7/L+ 

/21.1 

M 

18.7/M 

A 

4 

-X61 

4 

-X60 

3 

-X61 

3 

-X60 

2 

-X61 

2 

-X60 

A 

23 

22 

W19A1 


3 

4 

W19A1 


1 

2 

W19A1 


25x0,75 

25x0,75mmý 

3m 

25x0,75mmý 

B 

B 

L+ 

/32.3 

M 

/32.3 

+T17 

-19A3 

23.3 

32.3 

L+ 

/31.3 

M 

/31.3 

L+ 

/30.3 

M 

/30.3 

AM2 

LOGO Erweiterungsmodul 

+T17 

-19A2 

24.7 

25.2 

26.7 

27.2 

27.4 

27.6 

31.3 

12/24RC 


+T17 

-19A1 

24.1 

24.2 

24.3 

24.3 

24.4 

24.5 

24.6 

24.7 

26.2 

26.3 

26.4 

26.5 

30.3 

C 

12/24RC 

C 

LOGO 

Q1 

/ 

/31.5 

Q1 

/ 

/30.5 

Q2 

/ 

/31.5 

Q2 

/ 

/30.5 

Q3 

/ 

/31.5 

Q3 

/ 

/30.5 

Q4 

/ 

/31.5 

Q4 

/ 

/30.5 

D 

D 

E 

E 

* Option Taupunkt 

* Option dew-point 

F 

21 

F 18 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

24V DC E/A Module 

24V DC E/A module 


19.01.2006 

Datum 

EKA 

Bearb. 

19 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

/24.1 

L+ 

19.8/L+ 

/27.1 

M 

19.8/M 

A 

A 

PE 

-X60 5 

-X61 4 -X60 4 

-X13E1 4PE 

0,75 mmý 

DBU 

H05V-K 

0,75 mmý 

DBU 

H05V-K 

0,75 mmý 

GNYE 

H05V-K 

B 

B 

1 

3 

-21A2 

1 

3 

-21A1 

PE 

1 

-21S1 

TB 

15 13 

24 22 

15 13 

4 

2 

13 

Freigabe Heizung 

enable, clearance heater 

11 

10 

11 

10 

14 

-26K3 

26.4 

0,75 mmý 

DBU 

H05V-K 

.5 17 

0,75 mmý 

DBU 

H05V-K 

24.8 20 

24.6 17 

C 

Grenzwert regenerieren 

threshold to regenerate 

C 

17 

Grenzwert 

Heizende K�hlende 

threshold 

heating end Chilling 

13 

15 

Freigabe Heizung 

enable, clearance heater 

43 

-21A2 

.4 

44 

-26K3 

26.4 

0,75 mmý 

DBU 

H05V-K 

13 

BU 

RD 

W21B2 

BU 

RD 

W21B1 

14 

-21K2 

.7 

KE9L-FE/KO 2x0,25 

KE9L-FE/KO 2x0,25 

D 

D 

0,75 mmý 

DBU 

H05V-K 

0,75 mmý 

DBU 

H05V-K 

A1 

A1 

A1 

-21K3 

PE 

PE 

A2 

A2 

-21K2 

24 V DCV 

A2 

-21K1 

24 V DCV 

/26.1 

M5 

- 

+ 

- 

+ 

=T1 

+TRO 

-21B2 

-21B1 

E 

Temperaturbegr. 

Regenerieren 

safety temperature 

switch to regenerate 

Sicherheitssch�tz 

safety contactor 

Heizungsch�tz 

heating contactor 

E 

Temperatur Regenerieren 

Temperature to regenerate 

Grenzwert heizende/k�hlende 

threshold heating end/chilling 

NR.51120 

14 

12 11 24.5 

3RT10 16-1JB41 

1 2 13.3 

3 4 13.3 

5 6 13.3 

13 14 .6 

3RT10 16-1JB41 

1 2 13.3 

3 4 13.3 

5 6 13.3 

13 14 

F 

23 

F 19 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Temperatursteuerung 

temperature controller 


19.01.2006 

Datum 

EKA 

Bearb. 

21 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

A 

A 

+TRO 

-23B1 

B 

B 

Taupunktsensor 

dew-point Sensor 

3 

1 

2 

-X23B1 4 

C 

BU 

BN 

WH 

BK 

W23B1 

SENSOR 

5m 4x0,25 mmý 

C 

M 

L+ 

M1 

I1 

M 

/32.5 

L+ 

/32.5 

I1/U1- 

/32.4 

I1+ 

/32.4 

D 

D 

+T17 

-19A3 

19.7 

*Option Taupunkt 

E 

*Option dew-point 

E 

F 

24 

F 21 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Taupunktanzeige 

dew point display 


19.01.2006 

Datum 

EKA 

Bearb. 

23 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

/25.1 

L+ 

21.8/L+ 

3 

2 

-X61 5 

A 

W19A1 


A 

-X24S4 1 

W24S4 

PVC Steuerleitung O 

W24S3 


-X24S3 1 

W24S2 


-X24S2 1 

20 

25x0,75mmý 

1 

1,5m 

2x0,75 

1,5m 

2x0,75 

1 

1,5m 

2x0,75 

1 

1 

3 

+EX 

3 

+EX 

P 

-24S4 

P 

-24S3 

P 

-24S2 

2 

0 

1 

2 

2 

1 

0,75 mmý 

DBU 

H05V-K 

2 

1 

33 

13 

34 

14 

+T17 

-24S1 

B 

2 

W24S4 


W24S3 


2 

W24S2 


2 

B 

2x0,75mmý 

2x0,75mmý 

2x0,75mmý 

-X24S4 2 

-X24S3 2 

-X24S2 2 

0,75 mmý 

DBU 

H05V-K 

20 

-21A1 

21.3 

17 

-21A1 

21.2 

11 

-21K3 

21.8 

13 

24 22 

13 

15 

14 

12 

14 

-12Q1 

12.2 

C 

C 

W19A1 


11 

10 

9 

8 

7 

6 

5 

25x0,75mmý 

D 

D 

I1 

I8 

I7 

I6 

I5 

I4 

I3 

I2 

I1 

E9 

/31.4 

TS1-T101 

E8 

/30.4 

PS02T101 

E7 

/30.4 

TS1+T101 

E6 

/30.4 

TZ01T101 

E5 

/30.4 

PDS1T101 

E4 

/30.4 

EZ01T101 

E3 

/30.4 

PSD1T101 

E2 

/30.4 

TSD1T101 

E1 

/30.3 

HSD1T101 

E 

+T17 

-19A2 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

E 

19.4 

19.2 

19.2 

19.2 

19.2 

19.2 

19.2 

19.2 

19.2 

Grenzwert k�hlende 

regenerieraustritt 

threshols chillling 

regenerate outlet 

Druckluftversorgung 

Compressed 

air-care 

Grenzwert 

Si.-Thermostat 

Regnerierluft 

Sec. thermostat 


Druckschalter 

Filter Trockenluft 

Motorschutz 

Gebl„se Trockenluft 

Druckschalter 

Str”mung regenerieren. 

Schaltuhrbetrieb 

timer operation 

Handbetrieb 

manual operation 

Heizende Regenerieraustritt 

Limit 

heating regenerate leaves 

pressure fiilter 

dry air 

motor protection 

blower dry air 

Pressure switch 

flow to regenerate. 

F 

25 

F 23 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Digitaleing„nge 24V DC 

digital input 24V DC 


19.01.2006 

Datum 

EKA 

Bearb. 

24 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

/17.8 

L+ 

24.8/L+ 

A 

A 

-X61 6 

B 

B 

* 

-X61 20 

C 

C 

12 

W19A1 


25x0,75mmý 

D 

D 

I2 

E10 

/31.4 

DIAGNOSE 

E 

+T17 

-19A2 

E 

19.4 

* (Service) 

1 = Diagnose 

1 = diagnosis 

F 

26 

F 24 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Digitaleing„nge 24V DC 

digital input 24V DC 


19.01.2006 

Datum 

EKA 

Bearb. 

25 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

A 

A 

+T17 

-19A2 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

+T17 

-19A1 

19.4 

19.2 

19.2 

19.2 

19.2 

U/FRT101 

/31.5 

A5 

P1P2T101 

/30.5 

A4 

FRHZT101 

/30.5 

A3 

GBRLT101 

/30.5 

A2 

GBTLT101 

/30.5 

A1 

Q1 

Q4 

Q3 

Q2 

Q1 

B 

17 

16 

15 

14 

13 

W19A1 


B 

25x0,75mmý 

-X26Y2 1 

-X26Y1 1 

1 

W26Y2 

PUR-JZ 

2m 3x0,75 mmý 

1 

W26Y1 

PUR-JZ 

2m 3x0,75 mmý 

1 

1 

C 

C 

2 

+TRO 

-26Y2 

2 

+TRO 

-26Y1 

PE 

PE 

GNYE 

2 

GNYE 

2 

W26Y2 

PUR-JZ 

3x0,75mmý 

W26Y1 

PUR-JZ 

3x0,75 mmý 

A1 

A1 

A1 

-26K3 

3PE 

-X26Y2 2 

3PE 

-X26Y1 2 

A2 

A2 

-26K2 

24 V DCV 

A2 

-26K1 

24 V DCV 

/27.1 

M5 

21.8/M5 

D 

D 

17.8/M7 

Regenerierkreis 

umluft/frischluft 

Regenerate circle 

ambient air/Fresh-air 

Stellung 

Trocknungspatronen 

Position 

drily patronsr 

Freigabe 

Regenerierheizung 

enable, clearance 

Regenerate heater 

Gebl„se 

Regenerierluft 

blower 


Gebl„se 

Trockenluft 

blower 

dry air 

E 

E 

PE 

PE 

3RH11 22-1BB40 

13 14 21.5 

21 22 17.4 

31 32 

43 44 21.7 

3RT10 16-1JB41 

1 2 12.6 

3 4 12.6 

5 6 12.6 

13 14 

3RT10 16-1JB41 

1 2 12.2 

3 4 12.2 

5 6 12.2 

13 14 17.3 

F 

27 

F 25 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Digitalausg„nge 24V DC 

digital output 24V DC 


19.01.2006 

Datum 

EKA 

Bearb. 

26 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

+T17 

-19A2 

+T17 

-19A2 

+T17 

-19A2 

A 

19.4 

19.4 

19.4 

A 

PE 

BETRZT101 

/31.5 

A8 

FRKUT101 

/31.5 

A7 

ALRMT101 

/31.5 

A6 

Q4 

Q3 

Q2 

-X60 3PE 

B 

B 

GNYE 

19 

18 

W19A1 


PE 

25x0,75mmý 

-27K1 

.2 

/17.8 

M 

21.8/M 

0,75 mmý 

DBU 

Ï 

+T17 

-X60 6 

C 

H05V-K 

11 

X1 

A1 

X1 

A1 

* 

C 

14 

12 

X2 

+T17 

-27H2 

WH 

A2 

-27K2 

24 V DCV 

X2 

0,75 mmý 

DBU 

H05V-K 

+T17 

-27H1 

RD 

A2 

-27K1 

24 V DCV 

W19A1 


21 

25x0,75mmý 

26.5/M5 

PE 

2 

3 

-X40 1 

D 

D 

NO 

NC 

COM 

Option 

* 

Alarm potentialfrei 

alarm potential free 

Frontplatte 

front panel 

Betrieb 

operation 

Freigabe K�hler 

enable, clearance cooling 

Trockner Alarm 

dryer alarm 

Alarm potentialfrei 

alarm potential free 

E 

E 

NR.51120 

14 

12 11 17.4 

NR.51120 

14 

12 11 .8 

F 

30 

F 26 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

Alarmausg„nge 

alarm outputs 


19.01.2006 

Datum 

EKA 

Bearb. 

27 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

A 

A 

/19.3 

/19.3 

/19.3 

/19.3 

19.2 

+T17 

-19A1 

B 

Q4 1 

Q3 1 

6ED1-052-1MD00-0BA4 

B 

Q2 1 

Q1 1 

C 

C 

Q4 

D 

/26.6 P1P2T101 A4 

Q3 

/26.4 FRHZT101 A3 

Q2 

/26.3 GBRLT101 A2 

Q1 

/26.2 GBTLT101 A1 

I8 

/24.7 PS02T101 E8 

I7 

/24.6 TS1+T101 E7 

I6 

/24.5 TZ01T101 E6 

I5 

/24.5 PDS1T101 E5 

I4 

/24.4 EZ01T101 E4 

I3 

/24.3 PSD1T101 E3 

I2 

/24.2 TSD1T101 E2 

I1 

/24.1 HSD1T101 E1 

M 

/19.2 M 

L+ 

/19.3 L+ 

D 

E 

E 

F 

31 

F 27 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 

LOGO Modul 

Logo module 


19.01.2006 

Datum 

EKA 

Bearb. 

30 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

A 

A 

/19.5 

/19.5 

/19.5 

/19.5 

19.4 

+T17 

-19A2 

B 

Q4 1 

Q3 1 

6ED1-055-1MB00-0BA1 

B 

Q2 1 

Q1 1 

C 

C 

E12 

E11 

Q4 

D 

/27.6 BETRZT101 A8 

Q3 

/27.5 FRKUT101 A7 

Q2 

/27.2 ALRMT101 A6 

Q1 

/26.7 U/FRT101 A5 

I4 

I3 

I2 

/25.2 DIAGNOSE E10 

I1 

/24.8 TS1-T101 E9 

M 

/19.5 M 

L+ 

/19.5 L+ 

D 

E 

E 

F 

32 

F 30 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 


Logo extension module 


19.01.2006 

Datum 

EKA 

Bearb. 

31 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

8 

7 

6 

5 

4 

3 

2 

1 

A 

19.7 

+T17 

-19A3 

A 

PE 

PE 

PE 

PE 

B 

6ED1-055-1MA00-0BA0 

B 

INPUT 2x(0..10V/0..20mA) 

C 

AI U2+ 

AI I2/U2- 

AI I2+ 

AI U1+ 

C 

M 

D 

/23.5 M 

L+ 

/23.4 L+ 

U2 

M2 

I2 

U1 

M1 

/23.4 -X23B1:2 I1/U1- 

I1 

/23.4 -X23B1:4 I1+ 

M 

/19.7 M 

L+ 

/19.7 L+ 

D 

E 

E 



F 

+KAUE/1 

F 31 

Projekt: 

2.1 

Vers. 

T1 

T11 

= 

+ 




19.01.2006 

Datum 

EKA 

Bearb. 

32 

Blatt 


MOTAN GmbH 


D-88316 Isny 

Gepr. 

Gr.: 


REG 

4 


3 

Norm 


8 

7 

6 

5 

2 

1

Operating Manual LUXOR S 400

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