OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR

BlendingLine 

motan 

power to change 

OPERATING AND 

MAINTENANCE INSTRUCTIONS 

MINICOLOR 

11 / 2004 110/03 643-00.0.GB V0.4

General 

• To every person concerned with commissioning of the devices/systems it is recommended to read 

thoroughly these operating instructions. Motan accepts no responsibility or liability for damage or 

malfunction of the equipment arising form non-observance of these operating instructions. 

• To avoid errors and to ensure trouble-free operation, it is essential that these operating instructions are 

read and understood by all personnel who are to use the equipment. 

• Should you have problems or difficulties with the equipment, please contact your Motan agent. 

• These operating instructions only apply to the equipment described below. 

© 2002 by Motan GmbH, D-88316 Isny / Allgäu 

The information contained in these operating instructions, including any translation thereof, is the property of Motan GmbH Isny/Allgäu 

and may not be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise, 

nor stored in any retrieval system of any nature for any purpose) without the express written authority of Motan GmbH Isny/Allgäu.

Details relating to the unit 


2 Details relating to the unit 

2.1 Use in accordance with specifications - Function 

The MINICOLOR pigment mixing unit is exclusively used to meter masterbatch to the main component. 

The MINICOLOR is fitted between the machine hopper and the machine intake aperture. 

The throughflow rate of the materials to be mixed is determined by the material requirement of the 

plasticising screw. 

2.2 Technical data 

2.2.1 Performance data MINICOLOR 

Max. number of dosinging stations ........................................................................................................... 1 or 2 

Storage bin volume ................................................................................................................................ 12 liters 

Central bin volume ** (main component) ............................................................................................... 20 liters 

Operating voltage (switchable) +/-10% ....................................................... I = 230 V, II =115 V, 50-60 Hz 

Connected load ....................................................................................................................................... 200 VA 

External contact ............................................................................................................................. potential free 

Alarm contact ................................................................................................... up to 240 V / 5 A potential free 

Weight (with one dosing unit, without control) ........................................................................................... 15 kg 

Slide gate** ........................................................................................................................... manually operated 

2.2.2 Technical data of the dosing stations 

Type 

Screw 

(dia. mm) 

Performance range* 

(kg/h) 

i = 1:30 i = 1:55** 

Weight 

(kg) 

G 1 12 0,15 - 2,5 0,1 - 1,59 12,9 

G 2 20 1,4 - 20 0,7 - 12 13,1 

G 3 20 2,7 - 27 1,5 - 20 14,0 

* ) Bulk density γ ss = 0,8 kg/dm³ 

**) Option 

2.1



2.2.3 Dimensions MINICOLOR 

Bin 20 l* 

Flange dimensions 

Flange dimensions 

* Option 

** Installation of slide gate possible - Option 

Fig. 2-1 

Dimensions 

2.2



2.2.4 Dimensions MINICOLOR S control unit 

Dimensions S1, S1T, S2 

Dimensions S2T 

Fig. 2-2 

Dimensions MINICOLOR S control unit 

2.3

Design and mode of operation 


3 Design and mode of operation 

3.1 Function principle 

The MINICOLOR pigment mixing unit mixes the masterbatch into the main material flow. 

It can be operated with one or two dosing units, i.e. two color components can can be handled. 

The control unit receives a signal from the processing machine. The control unit converts this signal and 

transmits it to the dosing motor. As long as the signal is active, the dosing motor operates with the preset 

speed. 

If the control unit is equipped with a timer, the operation period of the dosing motor can be set when a start 

signal is issued. 

The dosing screw (2, Fig. 3-1) which is driven by the dosing motor (1) conveys the additive component into 

the mixing unit (5). 

The material flow of the main component is divided into two parts (view X, Fig. 3-1) via the material spreader 

(4). 

The main component and the additive component (masterbatch) merge in the mixing neck (3). The storage 

bin with the dosing screw can be exchanged completely. Thus, different dosing throughputs with different 

dosing screws and a quick color change are possible. 

Main component 

View X 

Masterbatch 

5 

X 

4 

3 

2 1 

1 Dosing motor 

2 Dosing screw 

3 Mixing neck 

4 Material spreader 

5 Mixing unit 

Fig. 3-1 

Mixing of the components, layout 

3.1

Design and mode of operation 


3.2 The various control units 

The MINICOLOR S control unit is available in 

4 versions: 

• S1 control unit - for one dosing station 

5 

4 

3 

2 

1 

Fig. 3-2 

S1 control unit 

• S1T control unit - for one dosing station 

with timer 

6 

Fig. 3-3 

S1T control unit 

• S2 control unit - for two dosing stations 

Fig. 3-4 

S2 control unit 

• S2T control unit - for two dosing stations 

with timer 

Fig. 3-5 

S2T control unit 

Item Description Function 

1 Decade switch Sets the speed of the dosing motor 

2 Selector switch Sets production mode, calibration or OFF 

3 Main switch "On / Off" Switches the power supply for the MINICOLOR S control on or off 

Lights up in "On" position when mains voltage is applied 

4 LED "Motor" (green) Lights up when the dosing motor is operating 

5 LED "Alarm" (red) Lights up in case of faults at the dosing motor 

6 Timer Sets the dosing time 

3.2

Installation 


4 Installation 

4.1 Mechanical installation 

If the flange dimensions of the processing machine are not identical to those of the MINICOLOR, the adapter 

flange must be used or manufactured. 

The adapter flange can be modified. 

Part no. of adapter flange: 4090730. 

80 

9 

110 

74 

20 

40 

74 

Fig. 4-1 

Adapter flange for MINICOLOR 

NOTE 

If the MINICOLOR is mounted on an injection moulding machine, 

it is recommended to fit it transversely to the machine axis. 

This facilitates access to the operating components. 

4.2 Electrical installation 

Electrical installation and repair work may only be carried 

out by appropriately trained electrical engineers. 

Prior to electrical installation works: 

Disconnect the control from the power supply and 

secure against reconnection. 

4.1

Installation 


4.2.1 Connecting the control units 

CAUTION 

The specified voltage of the unit must match the mains voltage available. 

− Remove the housing cover 

− Check setting at the switch: Fig. 4-2 

Fig. 4-2 

Setting 230 V 

1 2 3 

4 

5 

6 

Fig. 4-3 

Control unit - rear 

Item Description / Connection 

1 Connecting cable to dosing motor 2 

2 Connecting cable to dosing motor 1 

3 Fine fuse, Circuit diagrams 

4 Power supply 230 V AC 

5 Potential-free contact for an alarm signal (signal evaluation) 

6 2-core connecting cable (external contact) to a potential-free contact of the processing machine 

4.2

Installation 


1 2 4 5 

S1 

1 2 4 5 

S1T 

1 2 3 4 5 

S2 

1 2 3 4 5 

S2T 

1 Power supply 4 External contact 

2 To the dosing motor 1 5 Alarm contact 

3 To the dosing motor 2 

Fig. 4-4 

MINCOLOR S control units, connection layout 

4.3

Installation 


4.2.2 Connecting the external contact 

− Connect the external contact according to the circuit diagram 

Control unit without timer: Terminal strip X2 Terminals 3 and 4 

Control unit with timer: Terminal strip X2 Terminals 3 and 5 

4.2.3 Connecting the alarm contact 

− Connect the alarm contact to the terminal strip X3 according to the circuit diagram 

4.4

Operation 


5 Operation 

Operation with the COLOR A control unit see separate manual. 

5.1 Operation with the MINICOLOR S1 control unit (one dosing station, without timer) 

5.1.1 Calibration - with extruders 

Calibration is effected by two calibration measurements. 

A. First calibration 

− Put selector switch (2, Fig. 5-1) to "Off" 

− Read the motor speed, according to the 

desired throughput, from the appropriate 

performance/speed scale ( Fig. 5-2) and 

enter in the decade switch (1) 

− Switch on On/Off switch (3) 

− Put selector switch (2) to "Cont." 

4 

1 

Example: i = 30:1 

Required dosing throughput: 

6,0 kg/h 

= dosing screw: Type G2 

= motor speed: 300 rpm 

= calibration time: 5 min. 

3 

2 

Fig. 5-1 

MINICOLOR S1 control unit 

Dosing screw Type G2 

Fig. 5-2 Performance/speed scale, example dosing screw type G2, i = 30:1 

5.1

Operation 


− Put MINICOLOR in calibration position 

Fig. 5-3 

− Put the measuring bucket (1) under the 

material outlet 

− Fill granulate in the storage bin 

− Switch on On/Off switch (3, Fig. 5-1) 

switch lights up 

dosing screw operates 

LED "Motor" (4) lights up 

− Allow the dosing screw to run until the 

granulate is discharged constantly 

the dosing sleeve is now filled with material 

− Switch off On/Off switch 

switch goes out 

dosing screw stops 

LED "Motor" (4) goes out 

1 

− Empty the measuring bucket and put it again 

under the material outlet 

− Read the calibration time, according to the 

dosing throughput, from the 

performance/speed scale (Fig. 5-2), 

example: 5 min 

Fig. 5-3 

MINICOLOR in calibration position 

− Switch on On/Off switch 


calibration starts 


− Switch off On/Off switch at the end of the 

calibration time (5 minutes) 




− Weigh calibration quantity in the measuring 

bucket 

(Example: 490 g) 

5.2

Operation 


B. Second calibration 

Calculating the motor speed W prod (formula 1) 

W prod =Motor speed for production 

M SET =Dosing throughput of dosing 

station in kg/h preset nominal value 

of production (additive component) 

M ACTUAL =Measured calibration quantity in g 

t cal. =Actual calibration time in minutes 

W Calib =Motor speed for the first calibration 

M SET x 1000 x t cal. x W Calib 

60 x M ACTUAL 

= W prod 

Formula 1 


Given: - Dosing throughput = 6,0 kg/h 

(from performance/ 

speed scale) 

- Motor speed = 300 


speed scale) 

- Calibration time = 5 min 


speed scale) 

- Measured calibration 

quantity 

= 490 g 

Required: - Motor speed for production 

Result : - Motor speed = 306 

Example 

6,0 x 1000 x 5 x 300 

60 x 490 

= 306 

− Enter motor speed 306 (guide value) at the decade switch (1, Fig. 5-1) 

− Repeat calibration. If necessary, change the motor speed until the required dosing throughput (calibration 

quantity 500 g in 5 minutes 6,0 kg/h) is reached 

5.1.2 Production with extruders 

− Calibration has been carried out as per section 5.1.1 and the motor speed has been entered in the decade 

switch (1, Fig. 5-1) 

− Put selector switch (2) to "Prod" 

the dosing station(s) operate(s) for so long as an external contact from the extruder is on 

5.3

Operation 


5.1.3 Calibration - with injection moulding machines - with MINICOLOR S1 control unit 

With injection moulding machines (and with cyclical plasticising blow moulding machines), dosing is effected 

via a determined runtime of the dosing motor. Dosing is actuated by an external contact from the processing 

machine. 

Calibration is effected in three working steps: 

1. Calculating the dosing throughput of the dosing station in kg/h 

− Put selector switch (2, Fig. 5-4) to "Off" 

− Read the motor speed, according to the 

desired dosing throughput, from the 

appropriate performance/speed scale ( Fig. 

5-5) and enter in the decade switch (1) 


− Put selector switch (2) to "Cont." 

4 

1 

3 

2 

Fig. 5-4 

MINICOLOR S1 control 

Dosing screw type G2 


5.4

Operation 


M SET = Dosing throughput of the dosing station 

in kg/h preset nominal value of production 

M Batch = Additive per shot in g 

t inject = Dosing time in seconds 

(preset by the external contact) 

3,6 = conversion factor 

M Batch x 3,6 

Formula 2 

t inject 

= M SET 


Presumption: Shot weight = 100 g 

Masterbatch (or additive share) = 3% 

- Additive share in shot = 3 g M Batch 

- Dosing time = 5 s t inject 

Required: - Dosing throughput in kg/h 

Result: = 2,16 kg/h ( use dosing screw type G2) 

Example 

3 x 3,6 

5 

= 2,16 kg/h 

2. Calibration, determination of calibration quantity: i = 30:1 

Given: - Screw type = G2 (throughput 1,4 – 20,0 kg/h) 

Required - Dosing 

throughput = 2,16 kg/h (from formula 2) 

- Motor speed = 110 from performance 

scale 

- Calibration time = 5 min from performance 

scale 

Required: - Calibration quantity 

kg/h 

Moto 

Speed 270 

Speed 110 

Performance scale i = 30:1 


Fig. 5-6 

− Put the measuring bucket (1) under the 














1 




dosing throughput, from the performance scale, 

Example: 5 min 

Fig. 5-6 

MINICOLOR in calibraton position 

5.5

Operation 




calibration measurement starts 


− Switch off On/Off switch at the end of the 






bucket 

measured calibration quantity 

= 170 g in 5 minutes 

− Put MINICOLOR in production position 

(Fig. 5-7) 

Fig. 5-7 

MINICOLOR in production position 

3. Calculating the motor speed 

Calculating the motor speed W Prod. 

W Prod. = Motor speed for production 

M SET = Dosing throughput of dosing station 

in kg/h preset nominal value of 

production 

(additive component) 

M ACTUAL = Measured calibration quantity in g 

t cal. = Actual calibration time in minutes 

W Calib = Motor speed for the first calibration 

M SET x 1000 x t cal x W Calib 

= W Prod 

60 x M ACTUAL 

Formula 1 


− Calculate the motor speed with formula 1 

− Enter 116 in the decade switch (1, Fig. 5-4) 

2,16 x 1000 x 5 x 110 

60 x 170 

= 116 

Example 

5.1.4 Production with injection moulding machines 

− Put dosing station in production position, Fig. 5-7 

− Put the control unit to production mode, i.e. put the selector switch (2, Fig. 5-4) to "Prod" 

the dosing station operates for so long as an external contact from the injection moulding machine is on 

5.6

Operation 


5.2 Operation with the MINICOLOR S2 control unit (two dosing stations, without timer) 

Calibration 

When using the MINICOLOR S2 control unit, 

both dosing stations are calibrated individually. 

Calibration is effected as described for the 


5.1.2 and 5.1.3. 

Production 

Production is effected as described for the 


5.3.4 and 5.3.6. 

Fig. 5-8 


5.3 Operation with the MINICOLOR S1T control unit (one dosing station with timer) 

5.3.1 General 

With the timer, the dosing time can be set. 

Three different operating modes are possible: 

• Extrusion (Ext.) und 

• Injection moulding (Inj.) 

• Calibration (Cal.) 

8 

7 

6 

5 

4 

1 

2 

3 

Fig. 5-9 

MINICOLOR S1T control 

NOTE 

The timer operates only, if: 

• the power supply is switched on at the On/Off switch (4, Fig. 5-9) 

• the selector switch (2) is set to "Prod." 

Item Description Function 

1 Timer Operating element for setting the dosing time 

2 Selector switch for 

operating modes 

Sets the various operating modes: Extrusion, injection moulding and 

calibration 

3 Startbutton Starts the calibration time 

4 On/Off switch Switches the power supply for the MINICOLOR S control unit on/off 

5 Selector switch Sets production mode, calibration or switches OFF 

6 LED "Motor" (green) Lights up when the dosing motor is operating 

7 LED "Alarm" (red) Lights up when there are faults at the dosing motor 

8 Decade switch Sets the speed of the dosing motor 

5.7

Operation 


5.3.2 First commissioning 

Checking / setting the operating mode: 

− Switch On/Off switch (4, Fig. 5-9) to "On" 

− Put the operating mode selector switch (2, Fig. 5-9) to "Prod." 

5.3.3 Calibration with extruder operation 


Required dosing throughput 

6,0 kg/h 

− Read data from the performance/speed scale 

Fig. 5-11: 

Dosing screw: 

G2 

Motor speed: 300 

Calibration time: 5 minutes (= 300 seconds) 

8 

7 

6 

5 

1 

2 

− Set motor speed 300 at the decade switch 

(8, Fig. 5-10) 

− Put selector switch (5) to "Prod." 

− Put selector switch (2) to "Cal." 

− Set the meteirng time of 300 seconds with the 

buttons (1) 

4 

3 

Fig. 5-10 

Calibration 



5.8

Operation 


− Put the MINICOLOR in calibration position 

(Fig. 5-12) 

− Put measuring bucket (1, Fig. 5-12) under the 


− Switch on the control at the On/Off switch 

(4, Fig. 5-10) 


− Put selector switch (5, Fig. 5-10) to "Cont." 


LED "Motor" (6, Fig. 5-10) lights up 




− Put selector switch (5) to "Prod" 

− Press start button (3, Fig. 5-10) 

the dosing screw is operating for 300 

seconds 

LED "Motor" (6, Fig. 5-10) lights up 

1 

After 300 seconds: 

the dosing screw stops 


− Weigh the calibration quantity in the measuring bucket 

(example: 490 g) 

− Correct the motor speed and repeat calibration 

formula 1 

Fig. 5-12 

Filling the screw sleeve 

Calculating the motor speed W Prod. (formula 1) 

W Prod. =Motor speed for production 

M SET = Dosing throughput of the 

dosing station in kg/h preset 

nominal value of production 

(additive component) 

M ACTUAL =Measured calibration quantity in g 

t cal. =Actual calibration time in minutes 

W Calib =Motor speed for first calibration 

M SET x 1000 x t cal. x W Calib 

60 x M ACTUAL 

= W Prod. 

Formula 1 


Given: - Dosing throughput = 6,0 kg/h 

- Motor speed = 300 

- Calibration time = 5 min 

- Calibration quantity = 490 g 

Required: - Motor speed for production 

Result: - Motor speed = 306 Example 

6,0 x 1000 x 5 x 300 

60 x 490 

= 306 

− Enter the motor speed 306 at the decade switch (8, Fig. 5-10) 

− Repeat calibration until the required dosing throughput (calibration quantity 500 g in 5 minutes 

6,0 kg/h) has been reached with the set motor speed 

5.9

Operation 


5.3.4 Production with extruders 

− Calibration is concluded 

− Set the selector switch (2, Fig 5-10) to "Ext." 

Set the timer to the smallest time unit = 0,1 seconds 

the dosing station is operating for so long as an external contact from the extruder is on 

5.3.5 Calibration - with injection moulding machines - with MINICOLOR S1T control unit 

With injection moulding machines (and with cyclical plasticising blow moulding machines), dosing is effected 

via a determined runtime of the dosing motor. Dosing is actuated by an external contact from the processing 

machine. 

Calibration is effected in three working steps: 

1. Calculating the dosing throughput of the dosing station in kg/h 

− Put the selector switch (2, Fig. 5-13) to "Cont." 

− Read motor speed, according to the desired 

dosing throughput, from the appropriate 

performance/speed scale ( Fig 5-14) and 

enter in the decade switch (1, Fig. 5-13) 

1 

4 

3 

2 

Fig. 5-13 

MINICOLOR S1T control unit 



5.10

Operation 


M SET = Dosing throughput of the dosing station 

in kg/h preset nominal value of production 

M Batch = Additive component per shot in g 

t inject = Dosing time in seconds 

(preset by the external contact) 

3,6 = Conversion factor 

M Batch x 3,6 

Formula 2 

t inject 

= M SET 


Presumption: Shot weight = 100 g 

Masterbatch (or additive share) = 3% 

- Additive component in shot = 3 g M BATCH 

- Dosing time = 5 s t inject 

Required: - Dosing throughput in kg/h 

Result: = 2,16 kg/h ( use dosing screw G2) 

Example 

3 x 3,6 

5 

= 2,16 kg/h 

2. Calibration, determination of calibration quantity 

Given: - Screw type = G2 (throughput 1,4 - 20 kg/h) 

Required - Dosing throughput = 2,16 kg/h (from formula 2) 

- Motor speed = 110 from performance 

scale 

- Calibration time = 5 min from performance 

scale 

Required: - Calibration quantity 

kg/h 

Moto 

Speed 270 

Speed 110 

Performance scale, i = 30:1 


Fig. 5-15 

− Put measuring bucket (1, Fig. 5-15) under the 

outlet 











Dosing screw stops 


1 




dosing throughput, from the 

performance/speed scale (Fig. 5-14), 

example: 5 min. 

Fig. 5-15 

MINICOLOR in calibration position 

5.11

Operation 




calibration measurements starts 


− Switch off On/Off switch (3) at the end of the 






bucket 

measured calibration quantity in 5 minutes 

= 170 g 

− Put MINICOLOR in production position 

(Fig. 5-16) 

Fig. 5-16 

position 

MINICOLOR in production 

3. Calculating the motor speed 

Calculating the motor speed W Prod. (formula 1) 

W Prod. = Motor speed for production 

M SET = Dosing throughput of dosing 

station in kg/h preset nominal value of 

production (additive component) 

M ACTUAL = Measured calibration quantity in g 

t cal. = Actual calibration time in minutes 

W Calib = Motor speed for first calibration 

M SET x 1000 x t cal x W Calib 

= W Prod. 

60 x M ACTUAL 

Formula 1 


− Calculate the motor speed with formula 1 

− Enter 116 in the decade switch (1, Fig. 5-13) 

eingeben 

2,16 x 1000 x 5 x 110 

60 x 170 

= 116 

Example 

5.3.6 Production with injection moulding machines 

− Calibration concluded 

− Put selector switch (2, Fig. 5-10) to "Inj." 

the dosing station is operating for so long as the dosing time is set at the timer 

5.12

Operation 


5.4 Operation with the MINICOLOR S2T control unit – two dosing stations with timer 

The timer starts both dosing motors. 

The motors can have different speeds. 

Calibration 

When using the MINICOLOR S2T control unit, 

both dosing stations are calibrated individually. 

Calibration is effected as described for the 


5.3.3 und 5.3.5. 

Production 

Production is effected as described for the 


5.3.4 und 5.3.6. 

Fig. 5-17 


5.5 Timer configuration 

5.5.1 Displays and settings 

1 Power supply symbol 

2 Time unit 

(H = hour, M = minute, S = second) 

3 Decimal place of the time unit 

4 Operating mode 

5 Increasing (UP) decreasing (DOWN) 

6 Time range 

7 Display of time preselection T (4 digits) 

8 Next stage 

9 Configuration validation 

10 Keys to set the dosing time T 

and setting the timer operating mode for 

selection of subfunctions 

11 Changeover relay status symbol 

NC = Normally closed 

NO = Normally opened 

12 Display of current value 

12 

11 

1 

10 

9 8 

2 

3 

2 

4 

5 

6 

7 

Fig. 5-18 

Timer, displays and settings 

The timer is set with the following configuration by the manufacturer: see Fig. 5-19 

• Time preselection: 000.1 seconds 

• Counting: U = Up count 

• Operating mode: b = timing on impulse (one shot) 

5.13

Operation 


Press keys (10, Fig. 5-18) 

Fig. 5-19 

Checking / setting operating mode 

5.5.2 Changing the configuration 

Prog off = programming off 

Prog on = programming on 

Fig. 5-20 

Changing the configuration 

To change the operation mode, the timer must be set to programming mode (see Fig. 5-20. 

When programming is concluded, the "Prog" switch must be put to "Prog off". 

Time range: s = seconds Manufacturer's setting: 000.1 s 

Trange 

m = minutes 

h = hours 

Functions: A Response delay 

out mode b Pulse shaper Manufacturer's setting: b 

c Fallback delay 

d Clock generator start up pause 

dI Clock generator start up pulse 

H Counts when switched-on 

Counting 

u Counting up Manufacturer's setting: u 

direction: 

up down d Counting down 

5.14

Operation 


5.6 Color change 

NOTE 

When changing the color, the complete dosing station with storage bin 

is exchanged. 

− Release snap closures (2, Fig. 5-21) 

− Loosen star knobs (3) 

− Withdraw dosing station (1) to the stop gauge 

− Remove dosing station (1) 

− Put the other dosing station in place 

− Push it forward to the stop gauge 

− Lock dosing station in place by means of the 

snap closures and star knobs 

1 

2 

3 

Fig. 5-21 

Color change 

5.7 Trouble-shooting 

The following faults are examples only, and are not to be regarded as exhausted. 

Fault Cause Rectification 

LED "Alarm" lights up 

dosing motor stops 

On/Off switch lights up. Dosing 

motor not operating in calibration 

mode 

Dosing motor blocks 

Dosing motor 

overloaded/overheated 

Fusible link burnt 

Connecting cable defective 

Connecting cable defective 

Control unit defective 

Switch off the control unit. 

Disconnect the unit from the 

power supply 

Remove granulate from the 

dosing screw and switch on the 

control unit 

Let the dosing motor cool down. 

Switch on after approx. 15 min. 

Determine cause of overload and 

change fuse 6.2 

Check connecting cable 

Check connecting cable 

Change control unit 

5.15

Maintenance 


6 Maintenance 

6.1 Changing the fuse 

Fuse 

Fig. 6-1 

Changing the fuse 

6.1

Spare parts list 


7 Spare parts list 

S1 S1T S2 S2T 

1 2 3 4 

Fig. 7-1 

Control unit 

Item No. off Designation / Type Part no. Remarks 

1 1 MINICOLOR S1 control unit 5038820 

2 1 MINICOLOR S1T control unit 5038840 

3 1 MINICOLOR S2 control unit 5038830 

4 1 MINICOLOR S2T control unit 5038850 

1 

2 

3 

6 

4 

5 

4 

Fig. 7-2 

Central bin 

Item No. off Designation / Type Part no. Remarks 

1 1 Central bin, 20 liters 5070950 Option 

2 1 Cloth filter dia. 45 4074540 Option 

3 1 Metal grid dia. 45 4072440 

4 6 Star knob 4008970 

5 1 Plexiglass 4070460 

6 2 Snap closure TL 100 B 4073920 Without hook 

7.1

Spare parts list 


1 

2 3 

6 5 4 

Fig. 7-3 

Motor, storage bin 

Item No. off Description / Type Part no. Remarks 

1 1 Dosing motor i = 1 : 30 

i = 1 : 55* 

2 1 Seal G1 

Seal G2/G3 

3 1 Screw bearing, front G1 

Screw bearing, front 

G2/G3 

4 1 Dosing screw G1 

Dosing screw 

G2 

Dosing screw 

G3 

4104400 

4105360 

4090680 

4090680 

4062640 

1950010 

4062590 

4069560 

4062580 

5 1 Screw bearing, rear 5011390 

6 1 Screw drive element 4015970 

- 1 Locking pin, for motorplate 1942680 With S hook and 

chain 

* = Option 

7.2

Operating board for mixing units 

Part designation: .............................. 

or. 

Part no.: ..................................... 

motan 

power to change 

L2 

M2 

M2 

M2 

M2 

Extr 

G1S 

G3S 

G5S 

G1S 

G3S 

G5S 

G1S 

G3S 

G5S 

G1S 

G3S G5S 

Inj. 

G5L 

G7L 

G5L 

G7L 

G5L 

G7L 

G5L 

G7L 

Material: 

Material: 

Material: 

Material: 

------------------ 

------------------ 

------------------ 

------------------

1 

2 

3 

4 

5 

6 

7 

8 

Netzspannung 

230V 50Hz 

A 

Mains voltage 

Tension de r‚seau 

A 

Leistung 

0,2kw 

Capacity 

Puissance 

Vorsicherung 

Back-up fuse 

10A 

Motan GmbH 

Fusible amont 

B 

Steuerspannung AC 

Control voltage AC 

B 

Tension de commande AC 

Steuerspannung DC 

24V DC 

Control voltage DC 

Tension de commande DC 

MINICOLOR S 

C 

C 

Verdrahtungsfarben 

Wire colours 

VERSION 1.0 

VARIANTE 

A,B,C,D 

Cablage color 

V 

1.0 

E-Plan 

EKA 

11.07.2003 

Schwarz 

Black 

Hauptstrom 

Main current 

V 

0.3 

Steuerplatine 

REG 

30.11.2001 

Noir 

Circiut principal 

D 

Hellblau 

Light-blue 

Neutralleiter 

Neutral conductor 

D 

Bleu clair 

Conducteur neutre 

Grn gelb 

Schutzleiter 

Green yellow 

Protection-leaders 

Vert jaune 

Le guide de protection 

Rot 

Steuerspannung AC 230V 

Red 

Control voltage AC 230V 

E 

Rouge 

Blau 

Tension de commande AC 230V 

Steuerspannung DC 24V 

E 

Blue 

Control voltage DC 24V 

Le bleu 

Tension de commande DC 24V 

Orange 

Fremdspannung 

Orange 

External voltage 

L'orange 

Tension ext‚rieure 

F 

2 

F 

nderung Datum Name 

Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 


Urspr. 10.Jul.2003 Ers. f. Ers. d. REG 

Motan GmbH 

Max-Eyth-Weg 42 

88316 Isny 

Deckblatt 

Cover sheet 

Feuille de couverture 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

1 

Gr.: 

1 

2 

3 

4 

5 

6 

7 

8

1 

A 

B 

C 

D 

E 

F 3 

2 

-S0 

ON 

OFF 

3 

-D1.1 

999 

-D1.2 

050 

Alarm 

Alarm 

Alarme 

Motor 

Motor 

Moteur 

Prod. 

Off 

Cont. 

-S1.1 

4 

-S1.2 

999 

050 

5 

-A3 

-S3 

-S2 

6 

Ext. 

Inj. 

Cal. 

Start Cal. 

7 

8 

5 

A 

B 

C 

D 

E 

F 


Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 


Urspr. 10.Jul.2003 Ers. f. Ers. d. EKA 

Motan GmbH 


88316 Isny 

Bedienfront 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

4 

Gr.: 

1 

2 

3 

4 

5 

6 

7 

8

1 

A 

B 

C 

D 

E 

F 4 

2 

3 

4 

4 3 

5 

-F1 

2 

6 

7 

8 

-XS3 

1 

1 Ger„testecker 

1 Appliance plug, unit plug 

1 Prise de l'appareil 

2 Sicherung F1 

2 Fuse F1 

2 Fusible F1 

5 

3 Motor 1 

3 Motor 1 

3 Moteur 1 

4 Motor 2 

4 Motor 2 

6 

4 Moteur 2 

5 Alarm 

5 Alarm 

5 Alarme 

6 Fremdkontakt 

6 External signal, external contact, external impuls 

6 Contact ext‚rieur 

7 

A 

B 

C 

D 

E 

F 


Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 



Motan GmbH 


88316 Isny 

Rckwand 

Back panel, backwall 

Parroi arriŠre 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

5 

Gr.: 

1 

2 

3 

4 

5 

6 

7 

8

1 

2 

3 

4 

EINSPEISUNG 1/N/PE 230V 50Hz 

POWER SUPPLY 

Alarm pot. frei 

ALIMENTATION 

alarm pot. free 

max. Vorsicherung 10 A 

-XS1 

alarme hors pot. 

max.. Back-up fuse 10 A 

A 

max.. Fusible amont 10 A 

WE1 

H05VVF3G1 

WAL 

2,5 m 

PVC-Steuerleitung 

3 * 1 qmm 

-XS2 

-XS3 

-A2X3 

B 


-A2X4 

-A2X5 

WM1 

WM2 

C 


8 * 1 qmm 


8 * 1 qmm 

5 m 

5 m 

M 

M 

D 

- 

- 

-M1 

-M2 

24V DC 

24V DC 

44W 3.2 A 

44W 3.2 A 

Dosiermotor 1 

Dosiermotor 2 

Metring motor 1 

Metring motor 2 

E 

le moteur de dosage 1 

le moteur de dosage 2 

5 

6 

Fremdkontakt 

External signal, external contact, external impuls 

Contact ext‚rieur 

WFK 


2 * 1 qmm 

-A2X2 

7 

8 

11 

A 

B 

C 

D 

E 

F 


Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 



Motan GmbH 


88316 Isny 

Kabelbersicht 

Cable survey 

Aper‡u des cƒbles 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

7 

Gr.: 

1 

2 

3 

4 

5 

6 

7 

8

1 

A 

1 

+E16 

B 

-11S0 1a 

0n/0ff 

1 

+E19 

-11F1 2 

3,15A 

C 

D 

-11XS2 1 

E 

F 7 

2 

2a 

2 

PE 

Einspeisung 

Power supply 

Alimentation 

PE 

2 

+E15 

-11A1 

SNT150 Sec.24V DC 

Pri. 88 - 264V 

47 - 63Hz 

L1 

- 

3 

+E14 

-ZEP 

N 

+ 

Zentraler Erdungspunkt 

Geh„usedeckel 

Zentraler Erdungspunkt 

Geh„usedeckel 

+E14 

-ZEP 

4 

5 

6 

7 

12.2 

L+ 

12.2 

L- 

12.3 

PE 

8 

12 

A 

B 

C 

D 

E 

F 


Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 


Urspr. 10.Jul.2003 Ers. f. Ers. d. REG 

Motan GmbH 


88316 Isny 

Anschlussplan 

Connection diagram 

Sch‚ma de raccordement 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

Gr.: 

11 

1 

2 

3 

4 

5 

6 

7 

8

1 

A 

+E16 

-12A2 Timer 

Timer 

Tempo 

B 

-X1 1 2 

C 

D 

E 

+ 24V 

0 V 

FK 

3 

13.2 

X1:1 

FKMT 

4 

13.6 

X1:2 

2 

Stromversorgung / Fremdkontakt 

Power supply / External signal 

Alimentation ‚lectrique / Contact ext‚rieur 

13.6 

X1:3 

11.8 

L+ 

13.2 

X1:4 

11.8 

L- 

+ 24V 

-X2 1 

0 V 

2 

-FK 

Kunde 

+ 24V 

3 

1 

13 

14 

Kunde 

Customer 

Client 

3 

a Timer 

a Timer 

a Tempo 

FK 

4 

2 

FKMT 

a 

5 

0 V 

6 

11.8 

PE 

Anschluss 

Connection 

Raccordement 

PE 

-WFK 

PVC Steuerleitung O 

2x1mmý 

7 

4 

von 4 auf 5 

from 4 to 5 

de 4 a 5 

Alarm 

Alarm 

Alarme 

NC 

-X3 1 

NO 

2 

COM 

3 

5 

-WM1 

PVC Steuerleitung 

8x1mmý 

-12M1 

+ 24V 

-X4 1 

1 

-XSM1 1 

1 

0 V 

2 

2 

2 

2 

Dosierung 1 

Dosing unit 1 

Dosage 1 

Motor 1 

Motor 1 

Moteur 1 

Enable 

3 

3 

3 

3 

S + 

3 

M 

4 

4 

4 

S 

5 

5 

5 

5 

6 

S - 

Alarm 

6 7 

6 7 

6 7 

6 7 

7 

Motor 2 

Motor 2 

Moteur 2 

PE 

+ 24V 

0 V 

Enable 

S + 

S 

8 

-X5 1 2 3 4 5 

-WM2 

PVC Steuerleitung 

8x1mmý 

GNYE 

PE 

PE 

1 2 3 4 

-XSM2 1 2 3 4 

-12M2 1 2 3 3 

Dosierung 2 

Dosing unit 2 

Dosage 2 

M 

5 

5 

5 

S - 

6 

6 

6 

6 

Alarm 

8 

7 

PE 

8 

7 GNYE 

7 PE 

7 PE 

13 

A 

B 

C 

D 

E 

F 


Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 



Motan GmbH 


88316 Isny 

Dosierung 1/2 

Dosing unit 1/2 

Dosage 1/2 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

Gr.: 

12 

1 

2 

3 

4 

5 

6 

7 

8

1 

A 

B 

C 

D 

E 

F 12 

12.2 

X1:1 

12.2 

X1:4 

2 

-13A3 

Timer 

Timer 

Tempo 

+ 12V 

11 

3 

+ 24V 

2 

-13S2 

Calibrierung 

Start 

COM 

1 

3 

4 

NO 

3 

-13S3 

4 

24V DC 40mA 

NC 

4 

Cal 

1b 

Start 

5 

1 

Inj 

Ext 

1a 

0V 

10 

5 

12.2 

X1:2 

12.2 

X1:3 

6 

7 

8 

+STUE/1 

A 

B 

C 

D 

E 

F 


Datum 

Bearb. 

Gepr. 

Norm 

15.Jul.2003 

EKA 

Projekt: 



Motan GmbH 


88316 Isny 

Option Timer 

Option Timer 

Option Tempo 

Kommission: 

Blend 

Zeichng.Nr.: 

021D-90.0.00 

= E 

+ E1 

Vers. 1.0 

Blatt 

Gr.: 

13 

1 

2 

3 

4 

5 

6 

7 

8

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