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OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR

OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR

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Operation<br />

<strong>MINICOLOR</strong><br />

M SET = Dosing throughput of the dosing station<br />

in kg/h preset nominal value of production<br />

M Batch = Additive component per shot in g<br />

t inject = Dosing time in seconds<br />

(preset by the external contact)<br />

3,6 = Conversion factor<br />

M Batch x 3,6<br />

Formula 2<br />

t inject<br />

= M SET<br />

Example: i = 30:1<br />

Presumption: Shot weight = 100 g<br />

Masterbatch (or additive share) = 3%<br />

- Additive component in shot = 3 g M BATCH<br />

- Dosing time = 5 s t inject<br />

Required: - Dosing throughput in kg/h<br />

Result: = 2,16 kg/h ( use dosing screw G2)<br />

Example<br />

3 x 3,6<br />

5<br />

= 2,16 kg/h<br />

2. Calibration, determination of calibration quantity<br />

Given: - Screw type = G2 (throughput 1,4 - 20 kg/h)<br />

Required - Dosing throughput = 2,16 kg/h (from formula 2)<br />

- Motor speed = 110 from performance<br />

scale<br />

- Calibration time = 5 min from performance<br />

scale<br />

Required: - Calibration quantity<br />

kg/h<br />

Moto<br />

Speed 270<br />

Speed 110<br />

Performance scale, i = 30:1<br />

− Put <strong>MINICOLOR</strong> in calibration position<br />

Fig. 5-15<br />

− Put measuring bucket (1, Fig. 5-15) under the<br />

outlet<br />

− Fill granulate in the storage bin<br />

− Switch on On/Off switch (3, Fig. 5-13)<br />

switch lights up<br />

dosing screw operates<br />

LED "Motor" (4) lights up<br />

− Allow the dosing screw to run until the<br />

granulate is discharged constantly<br />

the dosing sleeve is now filled with material<br />

− Switch off On/Off switch<br />

switch goes out<br />

Dosing screw stops<br />

LED "Motor" (4) goes out<br />

1<br />

− Empty the measuring bucket and put it again<br />

under the material outlet<br />

− Read the calibration time, according to the<br />

dosing throughput, from the<br />

performance/speed scale (Fig. 5-14),<br />

example: 5 min.<br />

Fig. 5-15<br />

<strong>MINICOLOR</strong> in calibration position<br />

5.11

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