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Hot Runners and Mould Components - ETMM-Online

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Special Unit Removes Broken Drill Bits<br />

from Workpiece Holes<br />

To help manufacturing companies<br />

deal with a particular problem caused<br />

by cutting-tool breakage, Heun<br />

GmbH, a producer of machine tools<br />

<strong>and</strong> accessories, offers the TR100<br />

broken-tap remover. This compact,<br />

lightweight, portable device provides<br />

a highly efficient <strong>and</strong> cost-effective<br />

means of quickly extracting a drill bit<br />

that has broken off <strong>and</strong> become stuck<br />

in a hole in the workpiece.<br />

Depending on the workpiece material<br />

<strong>and</strong> the size <strong>and</strong> form of the<br />

broken screw tap, removal of such<br />

a remnant from a workpiece can<br />

be very difficult. The easy-h<strong>and</strong>ling<br />

TR100, however, is designed to make<br />

the removal of such tool fragments<br />

easy. Offering all-around applicability,<br />

Heun’s high-performance machine<br />

can reliably deal with both large <strong>and</strong><br />

www.etmm-online.com | May 2011 | European Tool & <strong>Mould</strong> Making<br />

small workpieces <strong>and</strong> level or<br />

inclined workpiece surfaces. It features<br />

a swivelling head that enables<br />

machining positions usually difficult<br />

to access to be reached.<br />

The Heun TR100 drill bit<br />

remover uses ordinary supply<br />

water (tap water) as the machining<br />

dielectric fluid, <strong>and</strong> any brass or copper<br />

electrode up to a maximum diameter<br />

of 6.5 mm may be employed.<br />

The machine can remove the broken<br />

tool piece without damaging the hole<br />

thread.<br />

In addition, the TR100 can be<br />

placed into service to produce start<br />

holes for wire-EDM cutting operations<br />

<strong>and</strong> to cut workpieces made of<br />

carbide or any hardened steel. The<br />

device’s complete range of functions<br />

includes autofeed, auto retract, depth<br />

» Heun GmbH<br />

Kahl/Main, Germany<br />

www.heun-gmbh.de<br />

Products & Services<br />

setting (programming to stop at a<br />

specific depth) <strong>and</strong> selectable arc timing,<br />

as well as work-head swivelling.<br />

Alarm messages alert the operator to<br />

arrival at the programmed depth, <strong>and</strong><br />

warn of arcing or overheating.<br />

The generator unit of the TR100<br />

broken-tap remover weighs 17 kg,<br />

<strong>and</strong> the work head weighs 6 kg with<br />

its magnetically mounting st<strong>and</strong>.<br />

43

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