CE EQUIPMENT CONNECTION - Compact Equipment
CE EQUIPMENT CONNECTION - Compact Equipment
CE EQUIPMENT CONNECTION - Compact Equipment
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
Circle 1 on reader service card
Circle 2 on reader service card
CONTENTS<br />
16<br />
24<br />
28<br />
32<br />
36<br />
46<br />
COMPACT <strong>EQUIPMENT</strong> (ISSN 1552-1281) is published monthly with an Attachment Buyer's Guide in February by Benjamin Media, Inc. 1770 Main<br />
Street, PO Box 190, Peninsula, OH 44264. Copyright 2008, Benjamin Media, Inc. All rights reserved. No part of this publication may be reproduced<br />
or transmitted by any means without written permission from the publisher. One-year subscription rates: complimentary for qualified readers in<br />
the United States and Canada. Single copy rate: $10.00. Subscriptions and classified advertising should be addressed to the Peninsula office.<br />
Periodicals postage paid at Peninsula, OH and additional mailing office. POSTMASTER: send address changes to COMPACT <strong>EQUIPMENT</strong>, 1770 Main<br />
Street PO BOX 190, PENINSULA, OH 44264 USA.<br />
Canadian Subscriptions: Canada Post Agreement Number 40040393. Send change of address information and blocks of undeliverable copies to<br />
P.O. Box 1051, Fort Erie, ON L2A 6C7.<br />
Promoting the use of compact equipment by the owner/operator and<br />
business professional in the commercial, private and rental markets<br />
VOLUME 7 • NUMBER 1 • JANUARY 2008 • COMPACTEQUIP.COM<br />
Departments<br />
6 Editor’s Message<br />
8 News<br />
12 Market Watch: Construction<br />
<strong>Equipment</strong> Forecast for 2008<br />
14 Talking Shop: Skid Steer Drop<br />
Hammer Maintenance Tips<br />
44 Product Profile: Komatsu<br />
<strong>Compact</strong> Excavators<br />
50 Truck Stop: Stake Bodies<br />
58 E-Biz<br />
58 <strong>CE</strong> Advertisers Index<br />
4 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com<br />
MEMBER<br />
Pg. 24<br />
Keys to Keen Operation By Keith Gribbins<br />
The minds behind the machines offer skid steer insights.<br />
The CUL Concrete Crew By Pam Stask<br />
Three attachments that transform a compact<br />
utility loader into a dedicated concrete machine.<br />
Mighty Material Movers By Amber Reed<br />
Power buggies come in small packages<br />
but give us full-size performances.<br />
Calling in the Air Force By Amber Reed<br />
Select the best air compressor for your tools and jobsite tasks.<br />
World of Concrete Preview By Pam Stask<br />
Take a look at the products that will<br />
be on display at this year’s event.<br />
Power Hungry By Jennifer Oredson<br />
Gen set engines keep the lights on and your crew working.<br />
Pg. 44
Circle 3 on reader service card
F R O M T H E E D I T O R . . .<br />
Trade Show Survival Guide<br />
Navigate the New Season of Vegas<br />
Machine Trade Shows Like an Old Pro<br />
When you’re in the desert, especially the middle of the Mojave, it’s<br />
always wise to have a plan. The City of Las Vegas sits smack dab in the<br />
center of Nevada’s high plains, surrounded by the Mojave’s rust-colored<br />
moonscape, and this electric oasis is your destination in 2008. From<br />
January through March, Vegas will be the epicenter for everything<br />
equipment. America’s largest trade show facility (the Las Vegas<br />
Convention Center) will host the three most important trade fairs for compact machinery<br />
— World of Concrete (Jan. 22-25), ARA’s The Rental Show (Feb. 11-14) and AEM’s<br />
CONEXPO-CON/AGG (March 11-15). Now you just need a plan.<br />
• Book’em Dummy — We hope you’re building a time machine, because you may need<br />
to warp back six months to find good room reservations. CONEXPO will be the<br />
world’s biggest machine trade show in 2008 and 200,000 attendees from around the<br />
world booked three years ago, so good luck, McFly.<br />
• Hi-Heel Sneakers — Buy a swank pair of black or brown sneakers or expect wheelchair<br />
treatment at the airport. Walking the 2 million sq ft of exhibit space in the Vegas<br />
Convention Center (there are no trams) and wearing new shoes or (God help you)<br />
high heels will feel like you just ran an Iron Man in clogs.<br />
• Eating with Aliens — Don’t chow down on<br />
that awful, over-priced slop on the show<br />
floor. The convention center is attached to<br />
the Hilton Hotel, so just walk over to the<br />
casino and find reasonable dining like the<br />
Paradise Café or Quark’s Star Trek Bar. Eat<br />
Vulcan Sauce wings, razz Klingon waiters<br />
and rest your tired feet.<br />
Vegas Flies: If you’re leaving any of the major trade fairs<br />
on the last day of the show (especially CONEXPO), give<br />
your crews a three hour window to crisscross the<br />
airport. Security will be obscene and the concourses<br />
will be swamped with drunk, broke contractors.<br />
• Early Bird Specials — Those in the know<br />
pre-register or show up a day before the<br />
show to get their badges. Greenhorns wade<br />
through the sea of humanity that line<br />
up the first morning to get credentials.<br />
Pre-register online early enough and they’ll<br />
send your dog tags in the mail.<br />
• Plot Your Course — Every machine<br />
manufacturer (from Komatsu to Caterpillar)<br />
wants you in their booth; follow the siren<br />
sales pitches of the super models working<br />
the floor and you’ll never leave the first hall. Use the show directory to map who you<br />
want to see to save time and your barking dogs.<br />
• Get Free Crap — Designate a Sherpa, that new young kid whose Vegas trip your<br />
company’s comping. Give him a garbage bag and stock up on product literature and<br />
everything free — T-shirts, pens, Nerf balls, hats, toys, whatever — and magnanimously<br />
distribute it at the office upon your return.<br />
• Taxi Cab Hell — If you stay to the end of the day, expect to battle zillions of zombiefied<br />
attendees for cabs and the public train. Your best bet is to leave early, use the Monorail<br />
on the opposite end of the Hilton or just nurse your wounds at the casino bar.<br />
• Drink with the <strong>CE</strong> Crew — We’ll have a booth at WOC and CONEXPO, so find us, ply<br />
us with booze and we’ll tell you the best booths to visit and the coolest new compact<br />
machines released for the new work season.<br />
Keith Gribbins<br />
Managing Editor<br />
kgribbins@compactequip.com<br />
Publisher<br />
Bernard P. Krzys<br />
Associate Publisher<br />
Robert D. Krzys<br />
Editor<br />
James W. Rush<br />
Managing Editor<br />
Keith Gribbins<br />
Associate Editor<br />
Jason Morgan<br />
Assistant Editor<br />
Pam Stask<br />
Contributing Staff Editors<br />
Sharon M. Bueno<br />
Bradley Kramer<br />
Greg Thompson<br />
Creative Director<br />
W. M. Conley<br />
Senior Graphic Designer<br />
Edward A. Haney<br />
Graphic Designers<br />
Sarah Hayes<br />
Chris Slogar<br />
Elizabeth Stull<br />
Marketing Manager<br />
Pete McNeil<br />
Regional Sales Representative<br />
Ryan Sneltzer<br />
Circulation Manager<br />
Alexis R. Tarbet<br />
Web Manager<br />
Mark Gorman<br />
Reprint Information<br />
Wright’s Reprints<br />
Ph: 877.625.5295<br />
Fax: 281.419.5712<br />
Editorial & Advertising Offices<br />
1770 Main St., P.O. Box 190<br />
Peninsula, OH 44264 USA<br />
Ph: 330.467.7588<br />
Fax: 330.468.2289<br />
E-mail: info@compactequip.com<br />
compactequip.com<br />
6 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Web-Exclusive Features<br />
Expanded Print Articles<br />
Online-Only Stories<br />
<strong>Equipment</strong> Videos<br />
Break on Through to the Online Side<br />
This month, read all about dump truck selection guidelines in the online<br />
only feature, “Truck Overload.” Truck manufacturers offer advice on picking<br />
out the perfect dump truck. From sizing a truck to maintenance, the feature<br />
explores the important questions that should be addressed before buying.<br />
Get <strong>CE</strong> Unbound by Clicking on the Banner Ad at COMPACTEQUIP.COM
<strong>CE</strong> News<br />
United Rentals Supplies<br />
“Extreme Makeover: Home Edition”<br />
When the producers of ABC’s “Extreme Makeover: Home<br />
Edition” needed reliable equipment tough enough to help<br />
build a house in seven days, United Rentals was there with<br />
the iron. The world’s largest equipment rental company and<br />
the crew of the popular television show joined forces with<br />
hundreds of volunteers in November to build a new home<br />
for the Hughes family of Louisville, Ky.<br />
The United Rentals branch in Louisville arranged the<br />
donation of more than 50 pieces of equipment for the<br />
duration of the job, including aerial lifts, light towers and<br />
portable power generators. It was the eleventh time the<br />
company had provided support to the “Extreme Makeover:<br />
Home Edition” team in 2007, following successful projects in<br />
Colorado, Connecticut, Kansas, Maine, Maryland, Minnesota,<br />
New Hampshire, Vermont, Washington and Wyoming.<br />
Diane Korman, senior producer for “Extreme Makeover:<br />
Home Edition,” said: “We are very excited United Rentals is<br />
working with us. Because of United Rentals’ vast reach across<br />
North America, we rely on them for the extreme equipment<br />
and round-the-clock service we expect and need to get the<br />
job done — regardless of the conditions or location.”<br />
Jason Habermel, branch manager for United Rentals<br />
in Louisville, seconded that team work: “This was a total<br />
community effort on behalf of the Hughes family, and<br />
we were thrilled to be a part of it. We wanted to support<br />
the crew in every way possible: deliver equipment day or<br />
night, coordinate services with neighboring branches and<br />
volunteer our time to assist on site. It’s truly exciting and an<br />
honor to help build a beautiful home from the ground up in<br />
just a week.”<br />
The house was donated to the Hughes family, which<br />
was struggling to provide for their disabled teenage son.<br />
Night doesn’t stop the hardworking crews of “Extreme Makeover: Home Edition” or United Rentals for that matter. The UR branch in Louisville arranged the<br />
donation of more than 50 pieces of equipment for the duration of the Hughes family’s new home, including aerial lifts, light towers and portable power generators.<br />
The new house was specially designed to accommodate<br />
19-year-old Patrick Henry, who was born blind and with<br />
severely impaired arms and legs. Faced with mounting bills<br />
for Patrick Henry’s home care, the Hughes family faced<br />
nearly insurmountable diffi culties until ABC stepped in<br />
to help.<br />
The challenges of constructing the Hughes’ home for their<br />
special needs are chronicled in the episode that will air in<br />
January. “Extreme Makeover: Home Edition” is broadcast on<br />
Sunday nights at 8 p.m. Eastern Time.<br />
8 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
JCB Breaks Ground for New North<br />
American JCB Customer Support Center<br />
It can’t be said that<br />
the executives of JCB are<br />
afraid to get their hands<br />
dirty — or at least their<br />
machines dirty. Using a<br />
few bright yellow backhoes,<br />
the top brass (with<br />
help from local offi cials)<br />
broke ground in late<br />
November for the new<br />
JCB Customer Support<br />
Center, a 200,000-sq-ft<br />
service and support center<br />
for the company’s<br />
North American operations.<br />
The ground breaking<br />
is a symbol of JCB’s<br />
increased focus on customer<br />
support, which is<br />
also demonstrated by the<br />
appointment of the new<br />
vice president of customer<br />
support Mike Werner.<br />
“Returning to JCB was<br />
like coming home and<br />
Since JCB is widely credited with building the world’s fi rst backhoe (at least in Europe), six dignitaries<br />
broke ground simultaneously by operating backhoe loaders rather than the traditional shovels.<br />
reuniting with family. It is an extraordinary company and<br />
it was an easy transition,” Werner said. “I saw the return as<br />
a tremendous opportunity to be a part of something very<br />
signifi cant at JCB. The company is positioned for growth in<br />
this market and the new center marks an important step in<br />
that growth process.”<br />
The JCB Customer Support Center will resemble a<br />
smaller version of the headquarters for JCB, with its<br />
familiar green façade. The headquarters building serves as<br />
the North American operations headquarters. Since JCB is<br />
widely credited with building the world’s fi rst backhoe, six<br />
dignitaries, including John Patterson, <strong>CE</strong>O of JCB World<br />
Wide and Graeme Macdonald, president of JCB Inc., broke<br />
ground simultaneously by operating backhoe loaders rather<br />
than the traditional shovels. The six backhoes used were<br />
manufactured at the Savannah facility.<br />
“This is a very signifi cant day for JCB and its North American<br />
operations,” said Patterson. “The JCB Customer Support<br />
Center will serve as a global distribution center for North<br />
America, South America and the Pacifi c Rim. But, at the<br />
same time, it will stand as visible proof of our commitment<br />
to customer support, particularly for our North American<br />
customers.”<br />
While the World Parts Center at JCB’s world headquarters<br />
in the United Kingdom is the main distribution center for<br />
JCB parts, the JCB Customer Support Center will serve as the<br />
distribution point for parts sourced in America.<br />
“Completion of the JCB Customer Support Center will<br />
enable us to improve the level of service we offer to our<br />
North American dealer network and also position us for<br />
signifi cant market growth when the economic climate<br />
improves,” Macdonald said. “Locating the support center<br />
here in America makes both logistical and economic sense.” Circle 5 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 9
<strong>CE</strong> News<br />
FMI and CMAA Present the<br />
Eighth Annual Survey of Owners<br />
Construction Industry Making the<br />
“Technological Shift” to Tackle New Challenges<br />
The fi ne folks at FMI have their fi ngers on the pulse when<br />
it comes to construction market analysis. Now FMI (the<br />
management consultants and investment bankers to the<br />
construction industry) with the help of the Construction<br />
Management Association of America (CMAA) announced the<br />
publication of the FMI/CMAA Eighth Annual Survey of Owners.<br />
The survey, based on more than 200 responses from a wide<br />
variety of owner types and industries, reveals that collaborative<br />
construction work processes are increasing and that Building<br />
Information Modeling (BIM) usage is accelerating.<br />
This indicates the construction industry is adopting new<br />
business approaches and making the “technological shift” to<br />
meet the seven challenges — “the perfect storm” — converging<br />
on the construction industry: 1) aging infrastructure; 2) schedule,<br />
speed complexity and ability to design and construct globally;<br />
3) global competition; 4) alternative delivery and fi nancing<br />
systems; 5) aging workforce; 6) attraction of Gen Y and retention<br />
of Gen X and Baby Boomers; and 7) investment in purposeful<br />
training.<br />
“One consistent trend we’ve noticed throughout the years<br />
is the increased application of collaborative work models to<br />
bridge the industry’s historically ‘silo-ed’ work processes,” said<br />
Marisé Mikulis, senior consultant with FMI.<br />
The report indicates that design/build as a constructionexecution<br />
technique is used by at least 17 percent of owners<br />
on the majority of their capital construction programs, up from<br />
less than 10 percent in 2005. The report also states that reliance<br />
on CMs and PMs is increasing vs. past owner studies; 79 percent<br />
of the time owners hire<br />
a construction manager,<br />
program manager and<br />
other resources to support<br />
capital program delivery.<br />
This movement to collaborative<br />
work models is<br />
paralleled by an expanded<br />
use of BIM. The report<br />
notes that approximately<br />
35 percent of all respondents<br />
have used BIM processes<br />
and technology<br />
for one or more years.<br />
Seventy-four percent of<br />
respondents who are<br />
current BIM users would<br />
The FMI report in all of its glory.<br />
Based on more than 200 responses<br />
from a wide variety of owner types<br />
and industries, the report reveals<br />
that collaborative construction work<br />
processes are increasing and that<br />
Building Information Modeling<br />
(BIM) usage is accelerating.<br />
be likely, or very likely, to<br />
recommend use of BIM<br />
systems.<br />
For more information<br />
about the FMI/CMAA<br />
Eighth Annual Survey of<br />
Owners, visit FMI’s Web<br />
site at www.fminet.com.<br />
Polaris Defense Introduces<br />
Multi-Passenger Military Vehicle<br />
The U.S. Army of the 21st century needs to be quick and<br />
mobile, which means they need a set of wheels that can<br />
go almost anywhere now. To fi ll those increasing demands<br />
of our go-everywhere troops, Polaris Industries recently<br />
announced the company had delivered a military version<br />
of Polaris’ RANGER utility vehicle to the U.S. Army at Fort<br />
Campbell, Ky.<br />
Equipped with a steel exoskeleton, high-capacity fuel tank, run fl at tires and<br />
a completely sealed power train (which can ford up to 30 in. of water), the<br />
MVRS800 ultra light tactical vehicle is one badass UTV (technically speaking).<br />
The MVRS800 is the newest addition to the Polaris family<br />
of ultra light tactical vehicles produced for the military. It<br />
is powered by a 760-cc, 40-hp Patriot engine that operates<br />
on JP8, the U.S. military’s standard fuel. This breakthrough<br />
engine was fi rst introduced by Polaris earlier this year on the<br />
militarized all terrain vehicle (ATV), the MV800.<br />
To withstand rugged terrain and the harsh environments<br />
the military expects these vehicles to perform in, the MVRS<br />
features a rugged, steel exoskeleton, high-capacity fuel tank,<br />
run fl at tires and completely sealed power train which can<br />
ford up to 30 in. of water. For easy transport of soldiers<br />
or gear, the vehicle also has a front storage rack, multiple<br />
D-rings, weapons storage and a rear bed with fold-down<br />
sides. The rear bed is adaptable to accessories such as litter<br />
racks and rear seating. Polaris also offers a gasoline powered<br />
version of this vehicle called the MVRS700.<br />
“Polaris continues to assess the needs of the Armed Forces<br />
to provide them with vehicles that offer capability that<br />
can meet a wide variety of needs,” said Mark McCormick,<br />
managing director, Polaris Defense. “The MVRS is based on<br />
our popular line of RANGER side-by-side vehicles known for<br />
their toughness and smooth riding capability. Basing the<br />
MVRS on the RANGER platform ensures a cost-effective ultra<br />
light tactical vehicle that can conquer the toughest military<br />
demands.”<br />
Polaris Defense has been successfully providing a family<br />
of vehicles to the U.S. Armed Forces since 2001. Established<br />
to provide vehicles, spare parts and training to the military,<br />
Polaris Defense is dedicated to supporting its customers with<br />
a total capability for the demanding needs they have in all<br />
environments worldwide.<br />
10 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
<strong>CE</strong> News<br />
LETTERS<br />
TO THE<br />
EDITOR<br />
More Facts on Vacs<br />
I just fi nished reading your article “Suck It Up” in the November issue of<br />
<strong>Compact</strong> <strong>Equipment</strong> [Truck Stop, page 50]. Once again, you and the talented<br />
staff at the magazine have synopsized the industry in a short, but very concise<br />
and detailed article for anyone considering purchasing or upgrading to a<br />
new vacuum system. With over 15 years of experience with vacuum systems, I<br />
would like to add a number of issues worth considering with vacuum systems<br />
and some features that work and do not work in my opinion.<br />
Firstly in the 1990s, many contractors watched me provide utility locating<br />
(potholing) with great interest and subsequently purchased large truckmounted<br />
vacuum systems in the belief that bigger is often better. Well, nothing<br />
could be further from the truth. Although many large truck-mounted systems<br />
are stronger and many are built with heavier grade materials, they also cost<br />
much more, are most expensive on diesel and maintained costs and often<br />
have little or no tool circuits for utility location, gate box cleaning or landscape<br />
projects.<br />
In addition, many of these systems were originally intended for municipalities<br />
and designed to suck wet spoils and sludge materials and therefore were<br />
never intended to suck dry materials. With large vacuum trucks, the prolonged<br />
vacuuming of dry dirt and debris can result in premature wear and tear of the<br />
system due to the conveyance of material at high speed through the hoses,<br />
fi ttings and bends before being deposited in a debris tank. This high speed of<br />
material will result in expensive maintenance and repair costs. In comparison,<br />
smaller truck- and trailer-mounted vacuum systems are often more suited to<br />
utility location and cleaning projects and when used properly will be cheaper<br />
to purchase, operate and maintain over the long haul.<br />
One major disadvantage of smaller systems is the cleaning and maintenance<br />
of the fi ltration systems. While large and more expensive vacuum systems<br />
have purging systems to help clean vacuum fi ltration systems, smaller vacuum<br />
systems typically do not have these features. Removing and washing or<br />
cleaning a fi lter cartridge is not always possible and washing a fi lter in winter<br />
time is often not an option. With varying site conditions and use from site to<br />
site, pre-planning the operation and maintenance is very important as is the<br />
Sound Off<br />
Answer These Questions, Get It Printed and Win a Free Pair of <strong>CE</strong> Gloves and an Outerwears Pre-Filter<br />
In 2008, CONEXPO-CON/AGG will be the biggest machine trade show in the<br />
world. How many of our readers will be attending this giant machine fest?<br />
What events, attractions and manufacturers are you excited to see? What do<br />
you love most about Vegas trade shows, and what tips can you give our newer<br />
readers about navigating North America’s ultimate machine fair?<br />
We here at <strong>Compact</strong> <strong>Equipment</strong> are always trying to get our readers<br />
more involved with the magazine. We’re interested in communicating<br />
your opinions and interests, so we can make a better publication. In<br />
hopes of creating a direct dialogue with our readership, we’ll be asking<br />
a question each month in our Letters to the Editor department. If you<br />
send a response to the questions above and it gets printed, we will<br />
send you a pair of <strong>Compact</strong> <strong>Equipment</strong> leather work gloves and a nice<br />
equipment pre-fi lter (courtesy of the fi ne folks at Outerwears) — along<br />
with an autographed copy of the magazine with your letter (signed by<br />
editors Keith Gribbins and Jason Morgan). Send your responses directly<br />
to kgribbins@benjaminmedia.com.<br />
training of operators to identify and plan the cleaning of the fi lters before<br />
working on a site.<br />
After more than 15 years of vacuum excavation on highways and busy<br />
streets from coast to coast, there are a few other factors to consider. While<br />
trailer systems are often less costly to purchase, they can also be very<br />
diffi cult to live with in urban areas and in areas prone to snow and ice<br />
conditions. In addition, when going off the pavement, it is very easy to get a<br />
trailer stuck especially when there is signifi cant material in the tank.<br />
A feature that I never considered when purchasing my fi rst vacuum<br />
system was tools and storage space. Although it is very easy to load and<br />
equip toolboxes in the shop, it is entirely diff erent to open and close tool<br />
and equipment boxes on the shoulder of a busy highway or street. In my<br />
opinion, when working a vacuum system on busy streets and highways, be<br />
it a trailer or truck unit, all systems need to have tools and control panels<br />
and toolboxes at the back of the system to avoid the dangers of walking<br />
or moving around the systems and to ensure all operators minimize close<br />
contact with high speed traffi c in nearby travel lanes. As vacuum systems<br />
are noisy, no traffi c can be heard over<br />
the blowers or the power plants and<br />
engineering a solution to keeping<br />
operators safe is paramount.<br />
Finally, although a boom on a vacuum<br />
system can greatly reduce operator<br />
fatigue and sometimes allows<br />
single operators to complete projects<br />
alone, the draw back is the danger of<br />
swinging booms into oncoming traffi c<br />
or not securing a boom when moving<br />
the vacuum. Reduced clearance<br />
for bridges and overhead signs are<br />
always a concern with equipment that<br />
is over 10 ft tall. Airports, for example,<br />
have many bridges with low clearances<br />
at 10 ft which is a design for airport<br />
transportation requirements but<br />
lost truck-mounted units exceed this<br />
height clearance.<br />
Proper training in the use of a vacuum system to me is very important and<br />
experienced operators can ensure a long, safe, productive and economical<br />
life of any vacuum system. Thanks again for a great article.<br />
Michael A. Twohig<br />
SUE Consultants<br />
San Jose, Calif.<br />
www.sueconsultants.com<br />
With over 15 years of experience<br />
with vacuum systems, Michael<br />
Twohig would like to add a number<br />
of issues worth considering<br />
and some features that work and<br />
do not work in his opinion.<br />
Left: Outerwears Pre-filters are designed to deflect dirt away from<br />
the air filter to enable the maximum amount of air to flow to<br />
the filter and allow the engine to run longer.<br />
Right: Be ready to tackle every day’s new challenges with a free pair of <strong>CE</strong><br />
leather gloves — just send a response to our Sound Off column.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 11
AEM Releases Annual Outlook Report<br />
Construction <strong>Equipment</strong> Manufacturers<br />
Forecast Modest Growth in 2008<br />
Compiled by <strong>CE</strong> Staff<br />
As the saying goes, all good things come to those who<br />
wait and that can be seen in the construction equipment<br />
manufacturing industry for 2008. While the overall machine<br />
business in the United States and Canada was to remain fl at<br />
through the end of 2007, a rebound in 2008 is expected,<br />
according to the annual forecast of the Association of<br />
<strong>Equipment</strong> Manufacturers (AEM).<br />
AEM is the North America-based international trade<br />
group representing the off-road equipment manufacturing<br />
industry. Each year, it surveys its construction equipment<br />
manufacturer members about expected sales of the machines<br />
that build, repair and maintain America’s and the world’s<br />
roads, bridges, dams, houses, offi ces, schools and other<br />
public and private infrastructure.<br />
In the latest AEM outlook survey, overall construction<br />
equipment demand by year-end 2007 was predicted to<br />
decline 1.9 percent in the United States and remain fl at in<br />
Canada at minus 0.1 percent, while worldwide business was<br />
anticipated to increase 9.9 percent.<br />
In 2008, growth is expected in the United States, Canada<br />
and worldwide, with the biggest gains in global markets — an<br />
increase of 2.8 percent for the United States and 2.9 percent<br />
for Canada and growth in worldwide markets of 8 percent.<br />
Commentary on Outlook<br />
The AEM outlook survey asked respondents to rank the<br />
infl uence of several factors on future construction equipment<br />
sales. As expected, the impact of the housing slump was a key<br />
factor, as well as the state of the general economy, including<br />
interest rates and credit availability. Adequate transportation<br />
funding will also have a major impact on the business of<br />
many, according to the survey. Construction machinery<br />
manufacturing is export intensive, and the strength of the<br />
dollar against other currencies is also expected to affect<br />
business growth. Machinery makers also cited commodity<br />
shortages and prices, including steel and energy.<br />
“Overall, we’ve seen a slowdown in the past year or so,<br />
but it comes after some very good years for the equipment<br />
manufacturing industry,” stated AEM president Dennis Slater.<br />
“The residential housing slump in the United States has sent<br />
ripples across the entire economy, not only the construction<br />
industry. However, growth in non-residential construction<br />
For year-end 2007, earthmoving equipment sales were actually anticipated to decrease 8.9 percent in the United States and<br />
5.1 percent for Canada, but other worldwide markets for earthmoving equipment were predicted to gain 12.4 percent in 2007.<br />
12 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
continues to offset losses in the housing market. For<br />
equipment manufacturers, the continued global demand<br />
for construction machinery is also balancing<br />
the slowdown in our domestic business. Economic<br />
signals are mixed, but there is guarded optimism<br />
that our economy will remain resilient and not descend<br />
into recession.”<br />
Slater provided additional commentary about the<br />
outlook survey and factors impacting future business<br />
volume:<br />
“The public works sector has grown steadily over<br />
the past decade and road building is an important<br />
contributor. We have guaranteed funding for the<br />
next few years under SAFETEA-LU federal transportation<br />
legislation, which will provide some stability<br />
for construction equipment manufacturing.<br />
However, it is a continuing fi ght to ensure that the<br />
authorized funding is actually released each year.<br />
And, a major concern is the estimated multi-billion-dollar<br />
shortfall in the Highway Trust Fund.<br />
“Unlike highways, clean water infrastructure<br />
work doesn’t even have a trust fund to address<br />
the critical maintenance and repair needs in this<br />
sector. Looking to the future, we see tremendous<br />
business opportunities related to these projects.<br />
Clean water is, most importantly, good for the<br />
environment and people. But it is also a source of jobs where<br />
our equipment is used.<br />
“Rental is a major distribution channel for construction<br />
equipment, especially for smaller- and medium-size machines.<br />
Over the past few years, the nature of the rental business has<br />
changed. It has not only grown, but that growth has come<br />
with major consolidation among companies. There are fewer<br />
and larger players, with much more negotiating clout when<br />
dealing with manufacturers. And, in recent years, more rental<br />
companies are being bought by private equity fi rms, and their<br />
focus on cash fl ow can affect capital spending.<br />
“Our outlook survey is meant to provide a snapshot look<br />
at the industry, and some product areas are experiencing<br />
stronger growth than others. Even then, a company’s individual<br />
situation may depend on its particular market mix or<br />
geographic footprint,” Slater noted.<br />
Industry Forecasts by Major Product Lines<br />
The AEM annual outlook forecast covers 71 whole machine<br />
product types and 23 types of attachments and components,<br />
grouped into seven general categories. AEM conducts the<br />
survey in the third quarter of the year and consolidates<br />
manufacturers’ estimates of overall business activity. Each<br />
forecast in the AEM survey is the average of responses from<br />
companies in each product line, predicting industrywide<br />
expectations rather than individual company performance,<br />
and unit sales rather than company profi tability. The complete<br />
survey is online at www.aem.org.<br />
Sales of concrete and aggregate equipment were anticipated<br />
to increase 4 percent in the United States by year-end 2007,<br />
and show gains of 5.7 percent for Canada and 8.7 percent<br />
for other worldwide markets. Market predictions for 2008 are<br />
growth of 5.2 percent in the United States, gains of 6.2 percent<br />
for Canada and increases of 10.1 percent in other worldwide<br />
markets. Machines in this category include: crushers; screens;<br />
Machinery makers also cited commodity shortages and prices,<br />
including steel and energy, having an impact on sales in the new year.<br />
Adequate transportation funding will also have a major impact on the<br />
machine business, according to the survey, as will rental company demand.<br />
feeders; conveyors; washing equipment; rock drills; concrete<br />
batch plants and pavers; concrete truck mixers; and dewatering<br />
screens.<br />
For year-end 2007, earthmoving equipment sales were<br />
anticipated to decrease 8.9 percent in the United States,<br />
5.1 percent for Canada and other worldwide markets were<br />
predicted to gain 12.4 percent. In 2008, sales are expected<br />
to decline 1.7 percent for the United States and 0.5 percent<br />
for Canada. Other worldwide markets are predicted to gain<br />
7 percent. This segment includes: crawler and wheeled<br />
excavators; rear dump and articulated haulers; backhoe,<br />
crawler, wheel, compact and skid steer loaders; motor graders;<br />
crawler tractors; trenchers and ditchers; wheeled log skidders;<br />
horizontal directional drills; and scrapers.<br />
Year-end 2007 business for light equipment is expected to<br />
decrease 1.0 percent for the United States, while increasing<br />
2.5 percent for Canada and 6.3 percent for other worldwide<br />
markets. Light equipment business for 2008 is predicted to<br />
gain 3.7 percent for the United States, 4.1 percent for Canada<br />
and 5.3 percent for other worldwide markets. The light<br />
equipment market includes machines such as: hydraulic and<br />
pneumatic breakers; vibratory plate compactors; concrete<br />
screeds, saws and vibrators; pumps and trowels; generators;<br />
light towers; towable mixers; contractor pumps; power<br />
buggies; vibratory walk-behind rollers; air compressors;<br />
lasers; core rigs; and truck-mounted air compressors.<br />
Yearly anticipated sales for construction equipment maunfacturers cannot<br />
be explained and detailed in just<br />
two pages. Visit us online at www.<br />
compactequip.com/unbound to read<br />
an expanded version of this story.<br />
Additional results and information from<br />
the AEM Outlook Survey can be found<br />
only at our <strong>CE</strong> Unbound Web portal.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 13
Hammer Time<br />
Tips for Choosing, Maintaining and Using<br />
a Skid Steer Drop Hammer Attachment<br />
By Eric Morse<br />
When it comes to demolishing concrete pads,<br />
driveways, sidewalks or roadways, contractors<br />
have two choices — breakers or drop hammers.<br />
According to John Sad, attachment product<br />
specialist with the Bobcat Co., choosing which<br />
tool to use depends on the goal of the job.<br />
“If a full pad of concrete needs to be<br />
demolished, the drop hammer is the perfect<br />
attachment,” says Sad. “If there are only certain<br />
portions of a pad that need to be removed, a<br />
breaker might be better.”<br />
That doesn’t mean that a drop hammer<br />
can’t be used on a pad when only part of the<br />
concrete needs to be removed. Sad says that if a<br />
drop hammer is going to be used in partial pad<br />
removal, the concrete should be segregated.<br />
“A drop hammer is indiscriminate when<br />
breaking concrete,” says Sad. “If the contractor<br />
is using a drop hammer next to concrete that<br />
needs to be saved, they must segregate the<br />
concrete by slot cutting it before beginning<br />
work.”<br />
The thickness of the concrete will determine<br />
which tool should be used to slot cut the<br />
concrete. A walk-behind saw, a slot cutter<br />
and a wheel saw or a planer with slot cut<br />
drum should be used to cut a path between<br />
the concrete to be saved and the concrete to<br />
demolish.<br />
When the decision is made to use a drop<br />
hammer, contractors need to size the attachment<br />
to their carrier. The rated operating capacity<br />
of the machine and the weight of the<br />
attachment will determine what model of<br />
drop hammer can be used on a carrier. For<br />
instance, the Bobcat drop hammer weighs<br />
1,900 lbs, so it can be used on carriers with a<br />
rated operating capacity of 1,900 lbs or higher.<br />
Most manufacturers of skid steer or track<br />
loaders include the rated operating capacity<br />
of the machine in the model name. For example,<br />
a Bobcat S205 skid steer loader has a<br />
rated operating capacity of 2,050 lbs.<br />
Once a drop hammer and carrier have<br />
been identifi ed, it’s important to make sure<br />
that the attachment is used properly on the<br />
jobsite. Properly using a drop hammer begins<br />
with maintenance.<br />
Operating the drop hammer properly is just as important as keeping the attachment<br />
maintained. The drop hammer feet should be in contact with the surface when in operation.<br />
This will prevent the drop hammer from dry fi ring, which could cause damage to the attachment.<br />
14 <strong>Compact</strong> <strong>Compact</strong> <strong>Equipment</strong> <strong>Equipment</strong> January 2008 compactequip.com
A drop hammer is indiscriminate when breaking concrete. If the<br />
contractor is using a drop hammer next to concrete that needs to<br />
be saved, he or she must segregate the concrete by slot cutting it<br />
before beginning work or the above will happen.<br />
Inside the drop hammer is a chain mechanism with a<br />
catch. The catch grabs the weight and raises it up. When the<br />
chain rotates over the top, the catch falls and releases the<br />
weight. The chain in this mechanism should be lubricated<br />
before starting work each day. Also inspect the chain tension,<br />
the tensioner springs and the tension arms. Sad says that the<br />
mounting frame and all welds on the drop hammer should<br />
be inspected daily before use for damage or wear. All grease<br />
points should receive grease before starting the day’s work.<br />
Keep a look out for drop hammer attachments with<br />
unique features like a cushion safety valve, which needs<br />
to be inspected daily before use. “The cushion safety valve<br />
allows the operator to stop the weight from falling if they<br />
decide they don’t want to break concrete in the area they’re<br />
working in. If the weight in the attachment is getting ready<br />
to drop and hasn’t reached the catch, and the operator<br />
decides not to break there, the operator can press the detent<br />
switch and the weight will drop slowly,” says Sad.<br />
To make sure the cushion safety valve is operating properly<br />
before beginning work, the operator should activate the carrier<br />
hydraulics to lift the weight and disengage the hydraulics<br />
when the weight is halfway up the cycle. If the cushion safety<br />
valve is working properly, the weight will fall slowly.<br />
Once the daily inspections and the lubrication of the chain<br />
and greasing are complete, the drop hammer is ready to be<br />
used. Sad says that operating the drop hammer properly is just<br />
as important as keeping the attachment maintained. “The drop<br />
hammer feet should be in contact with the surface when in<br />
operation. This will prevent the drop hammer from dry fi ring,<br />
which could cause damage to the attachment,” says Sad.<br />
To move the carrier during operation, Sad says that the<br />
feet of the drop hammer should be kept on the ground and<br />
the loader should be skidded from side to side or in forward<br />
or reverse to change position.<br />
How long it takes to break concrete with a drop hammer will<br />
depend on the pounds-per-square-inch rating of the concrete.<br />
Thinner concrete will take fewer blows to demolish than thicker<br />
concrete. The Bobcat drop hammer has 20 cycles per minute.<br />
Sad says that operators will have to develop a feel for when the<br />
concrete is demolished. Most of the work the drop hammer<br />
performs occurs underground, where operators can’t see.<br />
If any maintenance needs to be performed on the drop<br />
hammer, the attachment can remain on the carrier, but<br />
make sure the machine is turned off and the hydraulic lines<br />
are disconnected. The drop hammer should also be on a<br />
level surface when performing any maintenance when it is<br />
disconnected from the loader.<br />
For the most part, a drop hammer attachment is a simple<br />
machine that won’t require a lot of attention if maintained<br />
and used properly.<br />
“A chain that is oiled every day is going to last much longer<br />
than a chain that isn’t,” says Sad. “Make sure that the drop<br />
hammer is perpendicular to the surface when operating and<br />
only move the carrier when the weight is going up. If you<br />
do these three things, the drop hammer will have a long and<br />
productive life.”<br />
Eric Morse is a public relations manager with Two Rivers Marketing,<br />
Des Moines, Iowa.<br />
Most of the work the drop hammer performs occurs underground, where operators can’t see. How long it takes to break concrete with a drop<br />
hammer will depend on the pounds-per-square-inch rating of the concrete. Thinner concrete will take fewer blows to demolish than thicker concrete.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 15
New projects often present challenging paths for<br />
companies, but equipped with the right set of keys,<br />
contractors can overcome most obstacles to ensure<br />
success. That not only means having the right tools<br />
in your toolbox, but knowing how to use them like a<br />
pro. When it comes to optimal equipment operation<br />
(with a popular machine like a skid steer), owners and<br />
operators need the knowledge and experience to<br />
handle such expensive and powerful iron. To help our<br />
Maintenance Matters<br />
Skid steers are jobsite grunts. Because these overachieving<br />
machines are tool carriers (taking hundreds of different<br />
attachments), they can work all day long in a zillion different<br />
applications — digging, sweeping, augering, hammering,<br />
cutting, hauling, loading and ever onward. To keep these<br />
workaholics running day in and day out, preventative and<br />
routine maintenance is a must. Keep these fi ve tips close and<br />
ensure your loader rolls large for years to come.<br />
1. According to the Operator’s Manual — The better one<br />
takes care of a machine, the better it will provide for needless<br />
downtime, plain and simple. The operator’s manual,<br />
although sometimes not looked at very much, is the bible<br />
when it comes to keeping any piece of equipment in its<br />
top form. Keep it accessible and follow the procedures the<br />
manufacturer suggests. In most instances, warranty coverage<br />
on equipment is based on material and workmanship.<br />
It doesn’t cover lack of maintenance.<br />
2. A Few Beginner Checks — Aside<br />
from the operator’s manual important<br />
information, many machines<br />
have an abbreviated decal in the<br />
engine compartment area for key<br />
maintenance — follow what it recommends!<br />
3. Engine Oil Levels — Changing oil<br />
and fi lters at the recommended<br />
intervals is vital (again, it’s in the<br />
operator’s manual). It’s no different<br />
than keeping oil and fi lters changed<br />
timely, according to mileage on<br />
cars on trucks. <strong>Equipment</strong> depends<br />
on this maintenance based on the<br />
hours of operation. Watching fuel<br />
cleanliness and the changing of<br />
the fuel fi lter is important as well.<br />
4. Engine and Air Filter — Check<br />
your engine’s coolant fl uid level,<br />
checking air fl ow while cleaning<br />
the radiator and coolers on an asneeded<br />
basis. Working regularly in<br />
dirty and dusty conditions? Than<br />
it’s most likely that the coolers<br />
are getting clogged and need that<br />
readership amass the decades of education needed<br />
to drive, maintain, own and understand a skid steer<br />
loader, <strong>CE</strong> has tapped the biggest thinkers behind the<br />
machines (product specialists from Case to Mustang)<br />
to share their insights into optimizing your skid steer<br />
investment. From creature comforts to hydraulic<br />
performance, explore the many features and facets<br />
behind the most popular compact machine in North<br />
America.<br />
By Doug Snorek, Mustang Marketing Manager<br />
important cleaning with either compressed air or low<br />
fl ow water pressure (pressure washers can and do damage<br />
cooler fi ns). The air fi lter is generally not recommended in<br />
routine service, but watch the monitoring system for the<br />
air fi lter and only conduct maintenance when indicated<br />
to do so.<br />
4. Other General Machine Checks — Hydraulic fi lter<br />
monitoring and replacement hydraulics are the “lifeblood”<br />
of any skid steer or compact track loader, no<br />
different than our blood fl ow to keep us going. With<br />
clogged fi lters, a machine isn’t keeping its oil in proper<br />
condition and will consequently have problems. Other<br />
checks include the usual proper tire pressure and torquing<br />
of wheel bolts, ensuring all hydraulic fi ttings are tight so<br />
there are no leaks.<br />
The operator’s manual is the owner’s bible for routine maintenance. Peruse its pages, pop open<br />
the back of your machine and inspect essential checks such as oils, engines, fi lters and hydraulics.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 17
Buckets of Knowledge<br />
Maximum productivity does not necessarily mean running<br />
at maximum RPMs. Ingrain that idea into your skid<br />
steer operators and their productivity will increase. Smooth,<br />
controlled operation is just one important aspect of skid<br />
steer training for your crew. Training programs are available<br />
from a variety of sources, including your equipment dealer<br />
and manufacturer. The following are some important productivity<br />
tips that your training program should address.<br />
1. Use the Bucket’s Full Capacity on Every Load — A full<br />
bucket is more important than speed. Fill a skid steer’s<br />
bucket as you would a wheel loader. Lower the bucket<br />
until it’s fl at on the ground or work surface, then drive<br />
into the bank or pile as far as you can before losing power<br />
or traction. Raise the bucket slightly to make sure that all<br />
tires are fi rmly on the surface; then roll the bucket back to<br />
keep it fully loaded. If the skid steer loader approaches the<br />
pile without enough down pressure on the bucket or with<br />
the bucket not fl at on the ground, a “ramp” of material<br />
Buckets 101: A very full load can spill over the back of the bucket. This reduces<br />
productivity and the spillage can land in the operator’s compartment or<br />
on the operator’s feet, resulting in a potential safety concern.<br />
may accumulate at the front of the pile, reducing loading<br />
effi ciency. Setting a slight downward angle on the bucket<br />
can eliminate this problem. Ordering your skid steer with<br />
ride control will also help increase productivity. Ride<br />
control acts like a shock absorber, cushioning the bucket<br />
from the front-to-back rocking motion that a skid steer<br />
experiences under load. It not only helps you retain more<br />
material per load, it also reduces operator fatigue.<br />
2. Load Loose Material with a Scooping Motion — When<br />
loading from a pile, a scooping motion of the bucket<br />
will result in more productive loading than a gouging or<br />
cutting motion, which is more appropriate to digging and<br />
loading sticky materials.<br />
By Jim Hughes, Marketing Manager of Case Construction <strong>Equipment</strong><br />
3. Keep Loaded Buckets as Low as Possible — Keep your<br />
loader’s center of gravity low by keeping your loaded<br />
bucket low. Drive straight up and down slopes with the<br />
heavy end of the machine always uphill. When the loader<br />
is carrying its rated capacity, you can drive it forward up<br />
slopes, but drive down slopes in reverse.<br />
4. Keep the Bucket Level While Unloading — A very full<br />
load can spill over the back of the bucket. This reduces<br />
productivity and the spillage can land in the operator’s<br />
compartment or on the operator’s feet, resulting in a<br />
potential safety concern. When dumping into a truck,<br />
bin or container, drive forward slowly, lift the arms until<br />
the bucket has cleared the container side walls and dump<br />
the load by tilting the bucket fully forward. If your skid<br />
steer is not equipped with self-leveling, be sure to level<br />
the bucket while raising the loader arms. If your operation<br />
involves a lot of truck loading, be sure to order your skid<br />
steer with a self-leveling option.<br />
5. Understand Your Options for Attachments<br />
and Tools — Skid steer loaders are among<br />
the most versatile of construction machines.<br />
Look into the dozens of attachments and<br />
tools that are available and understand<br />
the impact of each attachment on your<br />
application and the effect it may have on<br />
your productivity. If you switch out buckets<br />
and attachments frequently, be sure to order<br />
a hydraulic coupler. It allows you to switch<br />
attachments without ever leaving the seat of<br />
the machine, which makes you much more<br />
productive than manually releasing the<br />
coupler while changing attachments. Talk<br />
to your equipment dealer to make sure you<br />
are using the correct attachments for every<br />
application, that your machine is confi gured<br />
correctly and that you understand the correct<br />
installation and operation for maximum<br />
effi ciency, productivity and safety.<br />
6. Maintain Your <strong>Equipment</strong> Properly —<br />
Following your skid steer operator’s manual for<br />
daily service checks and routine maintenance<br />
will keep your machine in top condition.<br />
Performing these checks daily and changing the<br />
fl uids at the proper intervals means that your skid<br />
steer loader will operate at peak productivity.<br />
7. Find the Ideal Machine — The most productive skid<br />
steer is the one that provides the operator with ease<br />
of operation, high operator comfort, high visibility<br />
and high productivity so he or she can feel confident<br />
on the jobsite. A confident operator is a productive<br />
operator and that means more money in your pocket.<br />
A productive skid steer is also properly matched to the<br />
application and conditions. Providing your operator<br />
with training, along with appropriate tires, auxiliary<br />
hydraulics, bucket and specialty attachments, as<br />
well as options like A/C, highway safety equipment<br />
(rotating beacons and backup alarms) will maximize<br />
productivity.<br />
18 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Check the Flow<br />
Skid steer loaders often are the go-to earthmover for<br />
landscape, agriculture and construction projects thanks to<br />
their small size and versatility with work tools. Buyers have<br />
a wide range of choices when it comes to manufacturers and<br />
models — even when it comes to hydraulics. Manufacturers<br />
offer high-fl ow and standard-fl ow machines, usually in a<br />
variety of sizes for each confi guration.<br />
1. How It Works — A diesel engine and a set of hydraulic<br />
pumps (drive and implement/auxiliary) comprise a skid<br />
steer loader’s power train. Hydraulic pumps are connected<br />
to the engine; variable displacement pumps provide power<br />
to the hydraulic drive motors and fi xed displacement<br />
pumps provide power to the loader arms, move hydraulic<br />
fl uid through fi lters and provide pressure to run the pilot<br />
controls. Engine speed will determine the amount of<br />
power the system can generate.<br />
2. Hydraulic Ground Drive — When an operator is not running<br />
a work tool, the drive pumps can direct full power<br />
to the wheels or tracks. A lot of power is needed to propel<br />
the machine into a dirt pile and break the load out, but if<br />
the implement pumps were to supply pressure and fl ow<br />
for this operation while the drive pumps were still drawing<br />
max power, the engine could stall. To combat this, some<br />
machines automatically reduce the displacement of the<br />
pumps preventing the engine from stalling while maintaining<br />
torque to the wheels or tracks at a reduced speed,<br />
providing maximum power to the<br />
implement circuit.<br />
3. Gear and Piston Pumps — When<br />
selecting a machine, contractors<br />
should consider the type of<br />
pump the high-fl ow system is using.<br />
Most high-fl ow systems are<br />
designed by adding a gear pump<br />
to the standard fl ow circuit to<br />
add incremental fl ow at the same<br />
system pressure as the standard<br />
system. This increases the available<br />
hydraulic horsepower by<br />
increasing the speed of the work<br />
tool, but it does not provide additional<br />
torque to the work tool.<br />
Additional torque would require<br />
the high-fl ow system to provide<br />
higher system pressure too. Variable<br />
displacement piston pump<br />
high-fl ow systems are currently<br />
the only such systems that provide<br />
higher system pressure.<br />
4. High and Standard Flow — Each<br />
manufacturer may have different<br />
criteria for “high fl ow” or “standard<br />
fl ow” among their own machines.<br />
A machine with a highfl<br />
ow circuit typically exceeds 26<br />
gpm and 3,300 psi. The typical<br />
fl ow for a standard-fl ow machine<br />
is 22 gpm.<br />
By Keith Gribbins, Managing Editor of <strong>Compact</strong> <strong>Equipment</strong><br />
5. Keeping Things Cool — When considering a machine with<br />
high fl ow, it is important to take the cooling capability<br />
of the machine’s hydraulic system into account. Because<br />
high-fl ow machines generate more hydraulic horsepower<br />
they can also generate signifi cantly more heat in the<br />
hydraulic system. Gear pump high-fl ow systems generally<br />
will produce more heat than a variable displacement load<br />
sensing pump system. This is due to the gear pump system<br />
utilizing a relief valve to manage pressure in the auxiliary<br />
circuit.<br />
6. Know Your Tool’s Flow Needs — Generally, a machine with<br />
high-fl ow hydraulics is able to operate work tools designed<br />
for standard-fl ow hydraulic machines, but the reverse<br />
pairing (high-fl ow tools with a standard machine) is not<br />
recommended. The hydraulic system of the standard-fl ow<br />
machine will be unable to supply the fl ow needed to properly<br />
operate the work tool.<br />
7. Rent to Own — For contractors who work most often<br />
in medium-duty applications, owning a standard-fl ow<br />
machine and work tools and renting a high-fl ow machine<br />
for the occasional heavy-duty projects may prove the best<br />
solution. Contractors may also consider renting both<br />
types of machines in order to test their capabilities on real<br />
jobsite conditions.<br />
Hydraulic hose hookups and fi ttings are matched to the machine, ensuring a proper match and<br />
tight fi t eliminating the chance of leaking and loss of pressure. A manufacturer designs the<br />
machine controls to work with specifi c corresponding tools as a system and the pairing is<br />
intended to maximize the performance and controllability of the work tool.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 19
The Complete Cab<br />
If your offi ce is stuffed inside the cab of a skid steer all<br />
day long, shouldn’t you be comfortable? When faced with<br />
dusk till dawn work shifts, cold and hot seasonal swings<br />
and daily dust and debris, a complete cab package for a skid<br />
steer is often a necessity — not an option. Comfort, visibility,<br />
intuitive controls, low noise levels and key operational<br />
features will add to the everyday skid steer experience and<br />
keep your team pleasant and productive.<br />
1. Allow for Increased Visibility — Any operator will tell you,<br />
good visibility from the cab is crucial in order to get the<br />
job done easily and effi ciently. For maximum visibility,<br />
skid steer cabs should feature large, see-through doors,<br />
which provide visibility to all corners. Another feature<br />
that can maximize visibility is a see-through cab roof that<br />
allows for a clear view of the bucket or attachment, even<br />
when it is positioned at its full height. Rear visibility is<br />
equally important, so look for a machine with good rear<br />
visibility, a low engine hood and no rear frame to block<br />
the view. The lights on the machine are not to be ignored<br />
either, so make sure they will be effi cient in dark, dusty or<br />
foggy conditions. The same features that increase visibility<br />
will also give your operators an open, uncluttered sense of<br />
space, helping them increase their focus.<br />
2. Ease-of-Use and Precision — Cab design is sometimes<br />
overlooked, but is a vital contributing factor to the<br />
machine’s ease-of-use and precision. Look for instrument<br />
panels and operator controls that are logically labeled,<br />
highly visible. Also, operator controls that are vertically<br />
positioned will provide easier accessibility and avoid<br />
obstruction of the operator’s view. When it comes to<br />
By Dave December, Brand Marketing Manager for New Holland Construction’s Skid Steers<br />
precision, controls are key. Look for a machine with<br />
hydraulic pilot controls that are low-effort and provide<br />
instant control response with minimum movement,<br />
which will not only offer more precise control, but lessen<br />
operator fatigue.<br />
3. Creature Comforts — If your skid steer crew isn’t comfortable,<br />
they won’t be productive. While contoured arm rests, contoured<br />
suspension seats, climate control and even more comfortable<br />
controls might seem like a luxury, they are features that allow<br />
your crew to focus on the job at hand, rather than an aching<br />
back, sore arm or the sweltering (or freezing) temperatures.<br />
The more comfortable your operators are, the less fatigued and<br />
distracted they will be, greatly increasing overall productivity,<br />
not to mention employee retention.<br />
4. Decreased Noise Levels — Another distraction and discomfort<br />
to your operators can be exterior noise from the<br />
jobsite and from the machine itself. Choose a skid steer<br />
with an enclosed cab or one that features noise-absorbing<br />
or noise-eliminating trim. These will allow for increased<br />
concentration, especially important in challenging jobs<br />
that require absolute precision.<br />
5. Room to Stretch Your Legs — Tied to operator comfort<br />
is the spaciousness of the cab. A larger cab with increased<br />
head and elbow room is not only more comfortable<br />
for your crew, but also allows operators to more easily<br />
navigate the jobsite. But bigger is not always better. With<br />
more spacious cabs, it is important that the percentage<br />
of see-through surface space is also high, to provide<br />
maximum visibility.<br />
This operator is wishing that he ponied up for the enclosed cab when he’s performing loud and dusty tasks with a grinding landscape rake.<br />
A cab decreases noise levels and provides the added comfort needed for eight-hour work shifts in the dirty haze of construction.<br />
20 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Tow to Tow<br />
One morning your skid steer is hauling dirt and gravel,<br />
the next afternoon it’s cold planing asphalt on a job across<br />
town. Versatility is what makes a skid steer such a popular<br />
and productive piece of equipment, but it’s also what makes<br />
it a machine on the move (to the next jobsite). While a<br />
commercial driver’s license is not needed to haul most skid<br />
steers, good towing and hauling practices are a prerequisite<br />
for owning such a mobile machine. Before you load up, strap<br />
down and roll off to your next skid steer job, be sure you<br />
follow the safe and smart guidelines below.<br />
1. Size the Machine and Trailer — Selecting the right trailer<br />
for the job always begins with identifying the dimensions,<br />
weight and loading characteristics of the piece of equipment<br />
you will be hauling. Today’s skid steers are classifi<br />
ed into nine categories by the Association of <strong>Equipment</strong><br />
Manufacturers (AEM). They’re classifi ed by rated operating<br />
capacity, which is 50 percent of the loader’s tipping<br />
load (tipping load is the capacity at which the rear wheels<br />
lift off level ground). Most skid steers fall into a wide range<br />
of operating capacities — from 600 to 3,700 lbs. But more<br />
important to your crews is the operating weight of the<br />
skid steer (the weight of the unit including tires, bucket, a<br />
full tank of gas and a 175-lb operator). Most skid steers fall<br />
between 4,000 and 9,900 lbs in operating weight.<br />
2. Hauling Attachments? — Along with your skid steer,<br />
you will need to contemplate what other attachments or<br />
accessories you will be carrying on the trailer. Backpack<br />
blowers? Cold planer attachments? Shovels? Bags of<br />
mulch? Take a backhoe attachment for instance — most<br />
weigh about 2,000 lbs. That extra weight will need to be<br />
added into the trailer formula. After you’ve assessed your<br />
average weight requirements for towing, you will need<br />
to fi nd a trailer with a corresponding GVWR, which is<br />
the gross vehicle weight rating. A 6,000-lb axle weight<br />
trailer, utilizing two 6,000-lb axles, has a GVWR of<br />
12,000 lbs. But then you have to subtract the weight of<br />
By Keith Gribbins, Managing Editor of <strong>Compact</strong> <strong>Equipment</strong><br />
the trailer and that would give you the weight of what<br />
you could haul.<br />
3. Add a Little Extra GVWR — Picking a GVWR that leaves<br />
about 1,500 lbs of excess payload is always a smart idea.<br />
That allows your driver greater margins in safety and<br />
fl exibility in what he or she is hauling that day. And it<br />
adds longer life for the components of the trailer (constant<br />
heavy loads will take their toll).<br />
4. Size the Sides — Along with choosing the best GVWR is<br />
making sure that the length and width of your trailer is<br />
suitable for your crew’s needs. Most skid steers range anywhere<br />
from 4 to 6 ft wide and 10 to 12 ft long, depending<br />
on the make and model, so size your trailer specs accordingly.<br />
Many machine owners go with 16-, 18- or 20-ft long<br />
trailer beds for their skid steer operations, always considering<br />
extra room for attachments. These trailers usually<br />
cost between $1,500 and $6,000 and that price tag gets<br />
even higher once options and hydraulic lifts are added.<br />
5. Getting Hitched — When looking for the right hitch, your<br />
main concern is the weight of the trailer and its payload.<br />
You have two weights to be concerned about here — gross<br />
trailer weight (GTW) and tongue weight (TW). GTW is the<br />
trailer weight plus its contents. The TW is the amount of<br />
weight applied directly on the ball. Once you know these<br />
two weights, you can choose the appropriate hitch in the<br />
right class (typically Class 3, 4 and 5 when considering<br />
skid steer towing). Just make sure your towing vehicle can<br />
handle that weight rating too.<br />
6. Chains and Thangs — Double check to make sure you’ve<br />
got safety chains and that you’ve got them hooked up.<br />
You’re better off to cross those chains, going underneath<br />
the tongue of the trailer diagonally, so that if anything does<br />
happen to the hitch, when the hitch drops, it catches on<br />
those crossed chains rather than digging into the ground.<br />
While a commercial driver’s license is not needed to haul most skid steers, good towing and hauling practices are a prerequisite<br />
for owning such a mobile machine. Most skid steers fall between 4,000 and 9,900 lbs in operating weight, so make sure<br />
you get a truck with a GVWR rating high enough to pull the combined weight of the skid steer and trailer.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 21
Safety First<br />
Skid steers are agile and powerful machines, which<br />
means they need to be handled with equal parts safety and<br />
experience when on a busy jobsite. Not to mention, these<br />
little loaders have the stigma of mediocre visibility, so extra<br />
attention and training is needed to handle a skid steer with<br />
professional-like performance. In the end, a trained operator<br />
is going to be a more productive operator, which means<br />
these fi ve tips will help streamline your crews, as well as keep<br />
them safe.<br />
1. Heads Up for Safety — Always be alert, pay attention<br />
to the jobsite surroundings and follow all safety<br />
and operational direction for the machine by the<br />
manufacturer.<br />
2. The Basics — Ensure to train any operator properly<br />
before allowing them to get into the machine. It’s<br />
essential to have competent and careful operators who<br />
are trained in the safe operation of the machine and<br />
handling of loads. It’s recommended that an operator<br />
have in possession or be capable of obtaining a valid<br />
motor vehicle license.<br />
By Kelly Moore, Gehl Product Manager for Skid Steers and <strong>Compact</strong> Track Loaders<br />
3. Jobsite Hazards — The use of skid loaders are subject to<br />
certain hazards that cannot be eliminated by mechanical<br />
means, but only by exercising intelligence, care and<br />
common sense. Hazards include, but are not limited to,<br />
hillside operation, overloading, instability of load, poor<br />
maintenance and using the equipment for a purpose that<br />
it is not intended or designed.<br />
4. Various Applications — Different applications may require<br />
optional safety equipment such as a backup alarm, mirror,<br />
strobe light or an impact-resistant front door. Be sure your<br />
operators know the jobsite hazards and that you equip the<br />
machine as needed.<br />
5. Machine Operation — Last, but not least, is proper machine<br />
operation. Ensure all operators know the basics of the<br />
loader they are to operate. Know how to stop the loader<br />
before starting it. Properly fasten and adjust the seatbelt,<br />
in addition to lowering the operator restraint bar. The<br />
controls and operation section of the loader’s operator’s<br />
manual will best cover the proper techniques to safely and<br />
productively operate the loader.<br />
Knowledge is power. First off , became familiar with the loader’s various features and controls. Know how to stop the<br />
loader before starting it. Properly fasten and adjust the seatbelt, in addition to lowering the operator restraint bar.<br />
22 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Versatile Buckets<br />
1. Ballad of the Multipurpose Bucket — This adaptable<br />
bucket is very often shortchanged by calling it a fourin-one<br />
bucket or a clamshell bucket. However, their use<br />
and popularity seems to be fairly regional across North<br />
America for some reason.<br />
2. Load Like a Normal Loader Bucket — The multipurpose<br />
bucket will be heavier than a normal general purpose<br />
bucket, and you may lose a little bucket capacity or<br />
lift capacity due to the difference in design. However,<br />
once you try one, you won’t go back to general purpose<br />
buckets, and no worries, the skid steer has plenty of power<br />
to handle this attachment.<br />
3. Crane It Up — You can open the bucket, mount a hook on<br />
the top lip or just simply wrap a chain or strap around the<br />
back edge and lift materials such as pipe like a crane.<br />
4. Now Scrape It Up — Open the bucket and place both<br />
cutting edges fl ush with the ground. Imagine the two<br />
sections forming a “tent” or “triangle” shape above grade.<br />
Then driving in reverse, you can start to peel layers of<br />
material.<br />
5. Time to Doze — Open the bucket and drive forward. Now<br />
the back edge becomes the dozer blade. It is contoured in<br />
a dozer shape already and allows for good material “roll.”<br />
Circle 7 on reader service card<br />
By Joel Powell, Product Specialist Group Manager for <strong>Compact</strong> Volvo Construction <strong>Equipment</strong><br />
6. Move onto Backfi ling — As with any bucket, place the<br />
loader into the fl oat position, typically by locking the left<br />
pedal or right joystick fully forward and angle the bucket<br />
edge to your preference against the ground. Then you<br />
can drive backward (or forward) and the loader arms will<br />
allow the bucket to fl oat along the contour of the ground<br />
and fi ll in the low spots.<br />
The multipurpose does it all. The bucket is usually quite heavy duty in nature<br />
and makes for great digging and excavating. Just ensure you have a replaceable,<br />
bolt-on cutting edge, so you can prolong the life of your bucket investment.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 23
Unique concrete jobs often call for novel approaches<br />
— especially those small-scale worksites in residential<br />
backyards or bustling city side streets where you make<br />
and sometimes break up a construction project.<br />
If you envision every job as a blank canvas, a versatile<br />
compact utility loader is a great multi-tool to tackle every<br />
artistic aspect of those unique concrete applications. These<br />
machines can be used for a wide range of projects, from<br />
pouring and building a concrete patio to demolishing<br />
it a few years later. Equipped with the right attachment,<br />
compact utility loaders (CUL) have earned the moniker of<br />
a “do-everything machine” for jobs that require specifi c<br />
and multiple hydraulic tools for completion.<br />
Don Reed, sales manager for Ramrod, explains the<br />
ultimate tool carrier simply: “The unit is defi ned by its<br />
attachment,” he says. “A CUL is a power drive unit, so<br />
whatever an operator attaches to it specifi es what it does.<br />
The attachments make it dedicated to a particular task.”<br />
The attachments an operator and crew add to a CUL make<br />
it an ideal machine for pint-sized, one-and-run concrete<br />
projects. By connecting concrete specifi c implements to a CUL<br />
(breakers, buckets and cement bowls for example), a crew can<br />
tackle tough jobs that involve all things concrete. There are<br />
concrete breakers or hammers that come prepared to smash<br />
and split tough material into smaller portions ready to be<br />
hauled away. Then come the concrete buckets and cement<br />
bowls, the brew kits and distributors of viscous concrete<br />
— ideal for shaking, mixing and pouring their materials so<br />
operators and crews can get small projects done, in even<br />
smaller time frames. All three of these attachments can be<br />
attached to a compact utility loader to turn the already hard<br />
working machine into a master of concrete construction.<br />
24 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Breaking Out<br />
When the time comes for destruction, a CUL can be<br />
paired with a concrete breaker to rip, destroy and shatter<br />
the tough material that stands in its way. Concrete breakers<br />
are attachments that are primarily used for demolition<br />
purposes. For example, CUL breakers are often utilized to<br />
break up concrete in driveways, patios and parking lots.<br />
These heavy-duty attachments allow for areas to be broken<br />
apart and carried away for new construction to take place;<br />
attach a grapple bucket to your CUL and haul off the debris.<br />
A concrete breaker is categorized by its impact energy in ftlbs.<br />
The impact energy class can range from 150 to 300 ft-lbs<br />
for compact utility loaders.<br />
“The higher the class of the breaker, the more fl ow and<br />
pressure will be required from the hydraulic system,” explains<br />
Dan Roberts, Toro Sitework technical service representative.<br />
“Concrete breakers are also measured in blows per minute.”<br />
Like all CUL implements, the breaker is attached to<br />
the front end of a CUL through a universal quick-attach<br />
system. For a CUL to operate a breaker, it must produce 8<br />
to 12 gallons per minute (gpm) of hydraulic fl ow for the<br />
attachment to work effi ciently. When using the breaker for<br />
work on sidewalks, driveways, etc., Jaime Wines, product<br />
manager of compact utility equipment for Ditch Witch,<br />
suggests positioning it vertically and lowering it until it<br />
reaches its point of contact. Then the hydraulics should<br />
be activated and the breaker is ready to operate. Although<br />
the breaker attachment is relatively simple to operate,<br />
positioning it when operating may pose some challenges<br />
to the operator.<br />
“The big place you will have diffi culties with breaking<br />
is when you’re working pure horizontally,” says Reed.<br />
“Horizontal operation is not recommended with a compact<br />
utility loader breaker. An operator can work in any other<br />
position than horizontal. It’s mounted so it can be adjusted<br />
any way. When the breaker is working in pure horizontal<br />
applications, you’re just not maximizing its power.”<br />
A breaker attachment for a compact utility loader can<br />
range from $6,000 to $11,000, depending on manufacturer<br />
and any added options.<br />
Different chisel points, moil points and asphalt cutters<br />
are available options to customize a breaker attachment to<br />
accommodate different work conditions. By adding various<br />
dedicated chisel or moil points, an operator can handle<br />
specifi c jobsites with the best possible break point for the<br />
project. Operators should always look to adding options to<br />
customize his or her unit for particular projects.<br />
“It is important to choose the right tool and options for the<br />
material being broken,” says Roberts. “Some manufacturers<br />
offer a tamper tool option in order to compact the soil after<br />
demolition, prior to pouring new material.”<br />
A breaker attachment does require regular maintenance<br />
checks to ensure it is working properly. Today’s breaker<br />
attachments require less maintenance than those prior,<br />
especially with keeping its battery charged.<br />
“If you went back a couple of years, the breaker would need<br />
to be recharged on a frequent basis,” explains Reed. “Now they<br />
can go a year or two before needing to be recharged.” The moils<br />
on the breaker should also be checked to identify any excessive<br />
wear. The material that an operator is hammering is a big factor<br />
in how often the moils will need to be replaced. Another<br />
maintenance concern comes from the CUL itself. Since the attachment<br />
causes a vibration to the machine, parts on the CUL<br />
should be checked to ensure they are fastened on correctly.<br />
“A real challenge lies in that the hammer is vibrating all<br />
the time, so the bushings on the arms of the CUL may need<br />
to be replaced or reinforced,” says Reed. “Regular machines<br />
will need to replace the bushings once or twice a year, while<br />
a dedicated machine will have to reinforce and/or replace<br />
them every six months or a year.”<br />
Not much can stand in the way of a concrete breaker. When utilized correctly, a breaker attachment can smash large pieces of concrete.<br />
Using the breaker in a horizontal position is not recommended; the operator should reposition the attachment to truly maximize its power.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 25
Little in size but mighty in spirit, cement bowls can tackle projects that involve small<br />
amounts of cement or concrete to be dispersed on the jobsite. Ranging in capacities of<br />
2.2 to 3.1 cu ft, bowl attachments are perfect for places where cement trucks don’t fi t.<br />
Other maintenance issues and requirements can be found<br />
with the attachment’s operator’s manual, says Wines. The<br />
manual should be consulted for necessary maintenance<br />
checks throughout the year.<br />
Bowls of Cement<br />
Another attachment that turns a CUL into a concrete<br />
construction machine is a cement bowl. Together, the loader<br />
and attachment work in harmony to complete small-sized<br />
concrete projects. Cement bowls are used to mix materials<br />
on jobsites where bringing in a large concrete truck is<br />
not possible, allowing crews to get their cement projects<br />
completed without losing productivity. Roberts explains that<br />
cement bowl attachments for CULs are attached to an auger<br />
power head, which rotates the bowl. These attachments<br />
usually have paddles and/or fl ighting inside them to mix the<br />
cement as the bowl rotates.<br />
Cement bowls are generally measured by their volume (in<br />
cubic feet) or the weight of the cement they can mix (in<br />
pounds). A cement bowl often can hold and mix more material<br />
than the machine can carry, so capacity in pounds is<br />
a more useful number to compare. The maximum mixing<br />
capacities of cement bowls range from 2.2 to 3.1 cu ft, which<br />
makes them ideal for tackling small jobs where not a lot of<br />
cement is needed.<br />
“A cement bowl would be used for smaller jobs,” says Reed.<br />
“A fencer may use it for cementing post holes. It can be used<br />
for maintenance or small repair jobs. A bucket is good for<br />
projects where a contractor has to<br />
travel a bit for jobs — where you use<br />
a little bit of cement somewhere and<br />
move on to the next project.”<br />
The compact utility loader’s<br />
hydraulic fl ow rate affects the rotation<br />
speed of the cement bowl. A higher<br />
fl ow rate is suggested for operating<br />
the attachment, so operators have<br />
precise control over the cement bowl<br />
and its speed.<br />
“It is good to have higher fl ow rate<br />
for this attachment so operators can<br />
slow the CUL’s engine rpm in order to<br />
turn the bowl at the desired speed,”<br />
says Roberts.<br />
In order to use a cement bowl<br />
attachment, certain precautions<br />
should be taken during and after<br />
operation — considerations that<br />
can ensure productive work on<br />
any jobsite. Roberts offers three<br />
operational tips when using a<br />
cement bowl attachment: 1) do not<br />
exceed the maximum capacity of<br />
the cement bowl; 2) slow down the<br />
bowl’s revolutions when pouring<br />
the cement to avoid spills and<br />
unnecessary jobsite mess; and 3)<br />
clean the bowl while the cement is<br />
still wet to make end-of-day cleanup<br />
quick and easy.<br />
A cement bowl attachment for a<br />
CUL costs between $600 and $1,000,<br />
depending on the manufacturer. Just<br />
don’t forget the simple maintenance,<br />
which must be performed to the<br />
attachment. The bowl should be<br />
cleaned out after every use; Wines recommends for an<br />
operator to refer to the attachment’s operator’s manual for<br />
proper maintenance. When storing the attachment between<br />
uses, make sure the bowl is clean and kept in a position<br />
where it will not retain water.<br />
“Keep the cement bowl out of rain and other weather<br />
elements,” says Reed. “The attachment is made of metal and<br />
could possibly rust.”<br />
Concrete Mix Up<br />
Like a child shaking two dice in their hands and carefully<br />
dropping them onto a game board, CULs employ the<br />
same tactics when using a concrete bucket. The mixture is<br />
ground fi nely in the bucket and dispersed precisely onto<br />
the jobsite. Concrete buckets are attachments used to mix<br />
and discharge cement or concrete in tight work areas where<br />
cement trucks are not an option or one isn’t needed because<br />
it is a small job.<br />
“Buckets are good for small- to medium-sized jobs. You can<br />
use it for fi xing a portion of driveway or patio,” says Reed.<br />
“Landscapers, fencers, demolition guys and contractors<br />
would fi nd them useful.”<br />
Sizes of concrete buckets vary depending on the size<br />
of the CUL and what necessary jobs it must perform.<br />
There are standard buckets and heavy-duty reinforced<br />
buckets available, says Reed. A reinforced bucket employs<br />
heavier-gauge steel, so it can handle larger capacities on<br />
26 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Five Tips for Operating a Concrete Breaker<br />
Dan Roberts, Toro’s Sitework Technical Service Representative, Off ers Advice for Operators and Crews Using Concrete Breakers<br />
1. The Pressure’s On<br />
Never operate the breaker without pressure on the tool. This is called<br />
dry fi ring and can damage the breaker housing, the tool or the CUL.<br />
2. Piece by Piece<br />
When breaking the material, work in small sections — start at the<br />
edge of the material and work toward the center. Attempting to<br />
break too much material at once can cause the bit to get stuck,<br />
causing unnecessary injury to the attachment or CUL.<br />
3. No Prying Allowed<br />
Do not use the breaker to pry material. This is a common mistake<br />
operators make. Excessive prying with the breaker will damage the<br />
attachment and decrease its service life.<br />
4. Stuck in a Rut<br />
If the breaker does get stuck, do not use the drive system’s hydraulics to<br />
release it. In doing so, an operator can cause harm to the breaker or CUL.<br />
5. Easy Upkeep<br />
Grease the tool and pivot points daily. If the breaker has a bushing<br />
that supports the tool, it needs to be greased regularly to prevent<br />
damage to the housing.<br />
the jobsite. Bucket capacities typically range between 4.7<br />
and 13.5 cu ft.<br />
A concrete bucket mixes the material and prepares it<br />
to pour. The attachment uses a discharge chute to place<br />
concrete exactly where it is needed, which is ideal for an<br />
operator to have precise control when fi lling a small area<br />
with concrete. Concrete jobs can be completed quickly, as<br />
a full bucket can be discharged in 50 seconds. According to<br />
Reed, Ramrod offers a bucket that can be tilted 85 degrees,<br />
while most other units angle around 60 degrees.<br />
A concrete bucket can range in price from $1,500 to<br />
$6,000, depending on the manufacturer and options added<br />
to the attachment.<br />
The available options for concrete buckets include powered<br />
and non-powered, varying sizes and side or front discharge.<br />
Side delivery buckets allow the operator to dump the concrete<br />
to the left or right, rather than forward, says Reed. This<br />
option enables the operator to pour the mix without having<br />
to backup the CUL and pull forward. Concrete buckets have a<br />
similar maintenance regimen as cement bowls. In particular,<br />
the bucket should be cleaned immediately after use.<br />
“It’s important to keep the bucket clean after using it,”<br />
explains Reed. “Otherwise the concrete can cake up inside.<br />
Just spray it down and it’s clean and ready to go for the<br />
next time.”<br />
Next time a compact utility loader is called upon to<br />
complete a concrete specifi c job, operators can look to three<br />
different attachments that can defi ne the machine’s purpose<br />
and practicality. Whether it’s destroying already constructed<br />
concrete or mixing up a new batch, there’s an attachment<br />
that can help get the job done right.<br />
Pam Stask is assistant editor of <strong>Compact</strong> <strong>Equipment</strong>.<br />
Circle 8 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 27
When hauling concrete around a jobsite, many contractors use a specialized<br />
little loader like a power buggy. But what most crews don’t realize is that<br />
a power buggy can also double up, hauling rock, dirt, mulch, landscaping<br />
bricks, trees, shrubberies, sand, sod, fertilizer, gravel and every other small<br />
material you need around the work site.<br />
“Power buggies aren’t just for hauling concrete anymore,” says Kurt Jenicek, rental<br />
manager at Nu Way in St. Louis.<br />
Dedicated haul and dump vehicles, power buggies are used to reduce cycle times<br />
and manual labor when transporting jobsite materials. Traditionally, power buggies<br />
have been used for transporting and placing concrete on construction jobs where site<br />
restrictions prevent easy access for a dump truck. No longer just a tool for construction<br />
contractors, power buggies are also used by landscapers and maintenance crews, as<br />
well as weekend warriors and do-it-yourselfers.<br />
“Power buggies are a cost-eff ective and labor-effi cient way to transport, dump and<br />
spread bulk materials,” says David Spears, product manager, Terex Power Products. “Small,<br />
maneuverable and lightweight, you can easily use a power buggy in applications where<br />
bigger equipment, like skid steers or backhoe loaders, won’t fi t or are not practical.”<br />
Also, says Spears, power buggies are designed with tub splash protection so they do<br />
not slush materials during hauling and placing, allowing workers to move more material<br />
per trip.<br />
Today, innovative users are putting their power buggies to work on site preparation,<br />
landscaping, pool installation, demolition and debris removal, maintenance and<br />
cleanup projects. Power buggies are also being used in day-to-day applications around<br />
cemeteries, golf courses and nurseries.<br />
Spears mentions more unique applications he’s heard of are farmers who use power<br />
buggies to haul manure, feed and tools. And, paper mills are using power buggies to<br />
haul timber and sawdust.<br />
“Because power buggies can fi t through standard 36-in. doorways, you can use<br />
them on both indoor and outdoor worksites,” says Spears. “They are easy to operate,<br />
they have low acquisition and maintenance costs, and they run on standard gasoline.<br />
The uses and applications for these machines are endless.”<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 29
Power buggies cost $7,500 to $10,000, depending on the options, says Spears. And, because they do not have gearboxes, transmissions,<br />
driveshafts or clutches to wear out or breakdown, power buggies are low maintenance machines, making them cost-eff ective to own.<br />
The Basics about Buggies<br />
Essentially, power buggies are labor-saving devices<br />
— replacing the physical stress on workers armed with<br />
wheelbarrows. Power buggies basically come in three bucket<br />
capacity sizes — 11, 16 and 21 cu ft. A standard wheelbarrow<br />
only offers workers a 6-cu ft capacity.<br />
“To pick the size of power buggy that is right for you, it<br />
is important to know how much material you need to haul<br />
and how far you need to haul it,” says Jenicek.<br />
The smallest power buggy available on the market is the<br />
11-cu ft capacity, walk-behind model. This model utilizes<br />
an 8-hp engine with a hydrostatic powertrain drive — the<br />
operator only needs to select forward or reverse and squeeze<br />
a handlebar lever for propulsion — and a single-lever<br />
hydraulic dump mechanism. The 11-cu ft power buggy has<br />
the ability to transport up to a 1,600-lb payload capacity and<br />
to travel 3 to 4 mph.<br />
The most popular model on the market is the ride-on, 16-cu<br />
ft power buggy, according to Spears. With a 2,500-lb payload<br />
capacity, this mid-size buggy is engineered with an 11- to 13hp<br />
engine, as well as the hydrostatic powertrain and hydraulic<br />
dump mechanism. This unit travels 6 to 7 mph.<br />
The ride-on, 21-cu ft power buggy is the largest size<br />
available. With an 18-hp engine and 3,200-lb payload<br />
capacity, this size offers the most capacity for the price. Like<br />
the 11- and 16-cu ft models, the 21-cu ft buggy also has the<br />
hydrostatic powertrain and hydraulic dump mechanism.<br />
This unit travels 7 mph.<br />
Little Buggies Off er Big Savings<br />
According to Spears, if you compare using a standard<br />
wheelbarrow to a 16-cu ft power buggy, one power buggy<br />
would be the equivalent of using three wheelbarrows, and a<br />
21-cu ft power buggy is the same as using four wheelbarrows.<br />
Power buggies get more done per dollar, or per hour, of labor.<br />
For example, to move 10 yds of material 200 ft, it would take:<br />
Wheelbarrow…………….50 trips at 3 mph<br />
16-cu ft buggy…………...20 trips at 6.5 mph<br />
21-cu ft buggy…………...13 trips at 6.5 mph<br />
For a 400-ft round trip, it is:<br />
Wheelbarrow…………50 trips x 400 ft = 20,000 ft traveled<br />
16-cu ft buggy………..20 trips x 400 ft = 8,000 ft traveled<br />
21-cu ft buggy.……….13 trips x 400 ft = 5,200 ft traveled<br />
With 5,280 ft to a mile, that equals:<br />
Wheelbarrow……………3.78 miles<br />
16-cu ft buggy…………..1.51 miles<br />
21-cu ft buggy…………..1.00 mile<br />
Translate that into the time it takes to transport the material:<br />
Wheelbarrow…………3.78 miles at 3 mph = 75 min.<br />
16-cu ft buggy………..1.51 miles at 6.5 mph = 15 min.<br />
21-cu ft buggy………..1 mile at 6.5 mph = 8 min.<br />
Now add up the cost of four laborers on the job at $20 per<br />
hour each to load and transport the material:<br />
Wheelbarrow…..$80/hr x 1 ¼ hours = $100 labor<br />
16-cu ft buggy…..$80/hr x ¼ hours = $20 labor<br />
21-cu ft buggy…..$80/hr x 8 minutes = $12 labor<br />
Some manufacturers off er a fl atbed option, instead<br />
of a bucket for their power buggies, which is great for<br />
hauling timber or wooden pallets in a busy supply yard.<br />
30 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
“Labor requirements and the size of<br />
the job will most often dictate whether<br />
you should utilize a power buggy, but<br />
convenience is an important factor too,”<br />
says Jenicek. “Using a power buggy instead<br />
of a wheelbarrow saves on physical labor,<br />
as well as the time and money it takes to<br />
haul material from point A to point B.”<br />
Options Increase<br />
Buggy Potential<br />
Options make power buggies more<br />
versatile and maximize their usages in<br />
a wide variety of applications. Power<br />
buggies are pretty simple machines<br />
with only a few options, including<br />
polyethylene or steel buckets, fl otation<br />
or foam-fi lled tires and pull or electric<br />
start. Some manufacturers offer a fl atbed<br />
option, instead of the bucket, as well as<br />
tracks vs. wheels. So, how do users know<br />
which options make the most sense<br />
for their needs? It all depends on the<br />
applications.<br />
“When selecting options for your<br />
power buggy, you need to know what<br />
type of material you will be moving and<br />
in what ground conditions you’ll be<br />
operating on,” says Spears.<br />
Jenicek concurs: “If you haul a lot of<br />
stone, block or timber, you may want<br />
your power buggy equipped with a<br />
fl atbed rather than a bucket. If you are<br />
doing demolition work, foam-fi lled tires<br />
are a better option because you don’t<br />
have to worry about fl ats. Tracks may be<br />
the best option for you if you’re working<br />
in sandy, muddy or other diffi cult soil<br />
conditions. But, fl otation tires are better<br />
if you’re working on sensitive turf or wet<br />
grass. You may choose a steel bucket if you<br />
use your buggy for landscaping or debris<br />
removal projects because it is harder to<br />
puncture poly. The poly bucket is most<br />
often used in concrete applications due<br />
to the ease of cleanup.”<br />
Easy on the Pocket Book<br />
Power buggies cost $7,500 to $10,000,<br />
depending on the options, says Spears.<br />
Because they do not have gearboxes,<br />
transmissions, driveshafts or clutches to<br />
wear out or breakdown, power buggies<br />
are low maintenance machines, making<br />
them cost-effective to own.<br />
To keep a power buggy in good working<br />
condition, no matter what applications<br />
it’s doing, it is important to follow the<br />
daily service checks. Be sure to: check<br />
engine and hydraulic oil levels, as well<br />
as the fuel level; examine the hydraulic<br />
lines for leaks, breaks or holes; check to<br />
make sure the tires are properly infl ated<br />
and the tread is not worn; and grease all<br />
the fi ttings. Also, to maximize the buggy’s payload capacity, these units need<br />
to be thoroughly cleaned out at the end of each work day to remove all excess<br />
material.<br />
Maximizing the Potential<br />
According to Jenicek, 75 to 80 percent of people are still using power<br />
buggies for concrete work, but because these universal haulers can easily<br />
get in and out of congested worksites, are easy to maintain and have<br />
heavy-duty capacity, they continue to grow in popularity with more nontraditional<br />
users.<br />
“It comes down to simple economics,” concludes Jenicek. “It is simply faster,<br />
cheaper and easier to use a power buggy.”<br />
Amber Reed is a technical writer with Performance Marketing, West Des Moines, Iowa.<br />
Circle 9 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 31
Every compressor salesperson claims to have the best<br />
product for the best price, but how can a contractor determine<br />
they’re getting the right compressor for the job? How does<br />
a contractor know what size compressor is needed? How<br />
powerful should the engine be? What should you expect of<br />
your dealer or rental house?<br />
According to Ted Flatt, director of strategic accounts for<br />
portable compressors at Ingersoll Rand, keep one thing in<br />
mind when choosing a compressor: What is the compressed<br />
air going to drive? Once you know the application, it’s<br />
just a matter of matching the intended use to a specifi c<br />
compressor size.<br />
Applications<br />
The majority of uses for compressed air in construction<br />
applications are for cleaning, blasting, renovation, installation<br />
or demolition.<br />
Abrasive Blasting<br />
Abrasive blasting applications use compressed air to remove<br />
scale, paint and rust from surfaces in order to prepare metal<br />
surfaces for painting, enameling and tinting. Compressors<br />
can also be used in conjunction with abrasive materials,<br />
such as sand and steel grit, to blast paint and residue off of<br />
bridges and water towers.<br />
Painting<br />
In painting applications, compressors are used to power<br />
painting tools and speed painting productivity on a variety<br />
of surfaces. For example, truck-mounted compressor models<br />
are often used for highway line painting.<br />
Utility<br />
Compressed air can be used in utility applications to operate air<br />
tools when repairing electric, water and sewer lines. Contractors<br />
can also use the air pressure for line testing to ensure there are no<br />
leaks and determine whether or not a line is able to hold certain<br />
levels of pressure. Compressors are also often used for powering<br />
directional drilling equipment laying fi ber-optic cable.<br />
Demolition<br />
Portable compressors are an ideal power source for pneumatic<br />
and hydraulic tools used to break concrete pavement,<br />
demolish concrete foundations and walls, as well as to cut<br />
pavement and sub-base.<br />
“Tools designed to be used with air compressors will have<br />
a pressure and volume rating listed on them,” says Flatt. “By<br />
knowing those two numbers, it’s just a matter of selecting<br />
the model that provides enough pressure and volume to run<br />
the tool. Basically, selecting a compressor requires matching<br />
the intended application to the pressure and volume of air<br />
necessary to complete the project.”<br />
32 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
The most important intangible factor to consider when making a purchase is the sales support that comes with the compressor —<br />
parts, service, warranties and the relationship with the dealer. The dealer should serve as a consultant when selecting the best compressor.<br />
Pressure and Volume<br />
Pressure and volume are the two most important variables<br />
when selecting a compressor. Pressure is notated in terms of<br />
pounds-per-square inch (psig), and volume is referenced in<br />
terms of cubic-feet-per-minute (cfm).<br />
Most manufacturers offer a wide range of diesel-driven<br />
portable compressors starting at 90 to 1,600 cfm and pressure<br />
ranging from 100 to 350 psig. Some compressor distributors<br />
carry smaller, portable electric compressor models<br />
ranging from 2.6 to 15 cfm, as well as larger, tow-behind<br />
or skid-mounted models. For the majority of construction<br />
applications, a contractor needs a compressor in the 90- to<br />
250-cfm range.<br />
Pressure<br />
When selecting the compressor, the fi rst variable to<br />
investigate is the pressure rating, according to Flatt. An<br />
understanding of pressure rating can be derived from<br />
the particular model name on the compressor unit. For<br />
example, Flatt says Ingersoll Rand has assigned a lettering<br />
system to each model in order to understand each unit’s<br />
operating pressure output. For example, the letter “P”<br />
equals 100 psig, the letters “HP” equal 150 psig, the letters<br />
“VHP” equal 250 psig and the letters “XHP” equal 350 psig.<br />
Most general construction applications, which include<br />
operating light pneumatic tools, require a compressor<br />
with at least 100 psig. Applications such as blasting or<br />
painting can require compressors with operating pressure<br />
in the 150-psig range.<br />
Volume<br />
According to Flatt, the second variable a contractor needs<br />
to determine when choosing the right compressor is the<br />
amount of air volume necessary to operate the tool. The<br />
volume rating of the compressor can also be identifi ed by<br />
the number on the compressor. All manufacturers use the<br />
same numbering system for the volume rating, so it is easy to<br />
identify the volume of air being delivered by the compressor.<br />
For instance, a compressor with 185 in the model name<br />
denotes a unit that outputs 185 cfm of air.<br />
Tool Guidelines<br />
Determine the necessary volume for the application by<br />
the size and the number of tools that will be running off<br />
the compressor. The more tools expected to run off one<br />
compressor, the higher volume of compressor will be needed.<br />
Any compressor distributor will be able to provide the<br />
necessary cfm for each tool and can help determine which<br />
size of compressor is needed to fulfi ll the requirements of<br />
the job.<br />
A good guide to follow when selecting a compressor is<br />
to size the compressor for the maximum tool-to-cfm ratio<br />
of the tools expected to be used. This is true whether one<br />
or multiple tools are employed. For multiple tools, add up<br />
the cfm required from each tool and size the compressor<br />
accordingly to the total cfm needed. For a single tool, size<br />
the compressor to run one, two or three of that particular<br />
tool.<br />
For instance, the largest paving breaker might be approximately<br />
85 cfm; therefore, to operate one breaker a 90-cfm<br />
compressor is needed, for two breakers a 185-cfm sized compressor<br />
is needed or to run three breakers a 250-cfm compressor<br />
should be used. The most common air compressor<br />
for general contractors offers approximately 185 cfm. This<br />
size of unit will comfortably operate two pneumatic tools,<br />
such as a paving breaker or clay spade.<br />
“When you know what the tool’s cfm rating is, sizing<br />
a compressor to meet the application is very easy to do,”<br />
says Flatt.<br />
What to Consider When Making a Purchase<br />
“All compressor manufacturers in the 90- to 250-cfm range<br />
offer oil-fl ooded, rotary screw models with asymmetrical<br />
profi les,” says Flatt. “So, when it comes down to choosing<br />
the brand of compressor, consider other factors.”<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 33
One way to determine if a compressor is right is by looking<br />
at its “design margin.” Design margin is the ideal operating<br />
level of a machine — the level at which a machine can<br />
produce without working too hard.<br />
One of the most important components of any portable<br />
compressor is the engine. Most portable air compressors<br />
are rated as either continuous or intermittent duty. For<br />
compressors that run all the time, engine horsepower<br />
“margin” (ideal operating level) is typically 85 percent of its<br />
maximum rated horsepower. Compressors that are stopped<br />
and started repeatedly have a horsepower margin of 93<br />
percent of their maximum output.<br />
The engine is the item on the compressor that experiences<br />
the highest amount of wear, according to Flatt. “The actual<br />
compressor doesn’t wear or cause problems. As long as the<br />
manufacturer’s recommended maintenance schedule is<br />
regularly followed and care is taken with the engine, the<br />
compressor will have a long working life.”<br />
Contractors should also be confi dent that the engine is<br />
going to last. Flatt suggests investing in an engine that has<br />
a warranty to back it up and is convenient to have serviced.<br />
“The perfect situation for any purchaser is to buy a piece of<br />
equipment, put it to work in the fi eld and never hear about<br />
it again,” says Flatt.<br />
Options to Consider<br />
Compressors come standard with tail lights and clearance<br />
lights to adhere to government safety regulations, but other<br />
features such as composite end panels, which are more<br />
corrosion resistant and better withstand jobsite conditions,<br />
will help distinguish competitive models.<br />
“A-frame towbars provide greater stability to the unit<br />
during towing because of its wider base design,” says<br />
Flatt, “and lockable latches that protect the unit against<br />
vandalism, are both options that don’t always come<br />
standard but should be considered when purchasing a<br />
compressor.”<br />
Other options to keep in mind when choosing your<br />
compressor are: diagnostic display lights, a generator, a<br />
central drain line and independent torsional suspension,<br />
as well as additional choices, including hoses and fi ttings,<br />
a hose reel, a larger battery, an adjustable hitch, a spare tire<br />
and electric and hydraulic brakes.<br />
An Important Factor<br />
According to Flatt, the most important intangible factor to<br />
consider when making a purchase is the sales support that<br />
comes with the compressor — parts, service, warranties and<br />
the relationship with the dealer.<br />
The dealer should serve as a consultant when selecting the<br />
best compressor. Once the application for the compressor<br />
is determined, the dealer should be able to help match<br />
the intended use to a specifi c compressor size. The dealer<br />
should also be able to provide a guarantee of support after<br />
the sale.<br />
“The reputation of the compressor manufacturer and the<br />
brand name on the product drive customers in this market<br />
to buy,” says Flatt. “If a dealer or a manufacturer’s support<br />
network doesn’t satisfy contractor needs, purchase from one<br />
that does. In the end, sales support is the most valuable part<br />
of the purchase.”<br />
Amber Reed is a technical writer with Performance Marketing in<br />
West Des Moines, Iowa.<br />
A good guide to follow when selecting a compressor is to size the compressor for the maximum tool-to-cfm ratio of the tools<br />
expected to be used. For instance, the largest paving breaker might be approximately 85 cfm; therefore, to operate<br />
one breaker a 90-cfm compressor is needed and for two breakers a 185-cfm sized compressor is needed.<br />
34 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
This Month on <strong>CE</strong> Unbound:<br />
AEM Releases Annual Outlook Report<br />
Construction <strong>Equipment</strong> Manufacturers<br />
Forecast Modest Growth in 2008<br />
(Expanded Version Online — Print Version on Page 12)<br />
Keys to Keen Operation<br />
The Minds Behind the Machines<br />
Offer Skid Steer Insights<br />
(Expanded Version Online — Print Version on Page 16)<br />
Check Back for an Exclusive Online Video<br />
Truck Overload<br />
A Crash Course in Dump Truck Selection<br />
Online Only<br />
Get <strong>CE</strong> Unbound by Clicking on the Banner Ad at COMPACTEQUIP.COM
Get ready to test your luck at the<br />
34th annual World of Concrete (WOC), the international<br />
commercial concrete and masonry construction show,<br />
Jan. 21-25 at the Convention Center in Las Vegas.<br />
While it may not be as nerve-racking or risky as slot<br />
machines and blackjack, this year’s expo will off er<br />
hundreds of new products, the latest equipment and<br />
technological innovations in the industry, as well as an<br />
informative education program — a winning hand for<br />
any construction professional. Not to be missed, indoor<br />
and outdoor demonstrations are available where<br />
attendees can test products before deciding to buy.<br />
Here, participants not only get to view the equipment,<br />
but possibly make key purchases for their businesses.<br />
Noted as the largest annual international show for<br />
the commercial concrete and masonry industries,<br />
WOC attracts attendees ready to see the newest<br />
products in the industry to help develop and further<br />
their business. For many concrete professionals, this<br />
is the most important show to see. At WOC 2007, 60<br />
percent of attendees listed seeing new products as<br />
their main reason for attending. Last year’s WOC show<br />
also attracted 1,739 exhibitors and a record number<br />
of professional registrants of 91,628 attendees — the<br />
largest show in the event’s history.<br />
WOC showcases the many trades that make up the<br />
concrete industry. Among those trades, the World of Masonry<br />
will be on hand to display the latest masonry innovations.<br />
With more than 35,000 sq ft of exhibit space, professionals<br />
can see and try all the latest masonry products,<br />
equipment and technology through interactive exhibits.<br />
Concrete Knowledge<br />
A key component of WOC is the educational program.<br />
Known as the best how-to educational program in the<br />
business, the 2008 curriculum will off er more than 150<br />
sessions, as well as new educational tracks, continuing education<br />
opportunities and a Master Certifi cate program.<br />
This year, the Master Certifi cate program has taken<br />
on a new look. Now, both three-hour and 90-minute<br />
seminars will qualify toward the certifi cate to add<br />
36 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
more options and fl exibility to the 12hour<br />
course requirement. The revised<br />
program requires nine hours in one<br />
of the eight, three-hour designated<br />
tracks and three hours in either another<br />
three-hour track of your choice<br />
or two, 90-minute sessions to become<br />
a certifi ed Master.<br />
The 2008 WOC education program<br />
will be based on the recommendations<br />
of the newly-created WOC Education<br />
Advisory Committee. The committee<br />
consists of 10 industry experts and<br />
practitioners representing contractors,<br />
consultants, architects, concrete<br />
industry associations, manufacturers<br />
and publications.<br />
To adapt to the ever-growing desire<br />
to go green, a new track has been added<br />
to the 2008 agenda called Green<br />
Building. Since sustainability and environmental<br />
friendly construction is<br />
in demand, this track of six, 90-minute<br />
sessions is a timely addition to the<br />
WOC Education Program.<br />
New for 2008, continuing education<br />
opportunities are expanding to include<br />
three-hour seminars, as well as the 90minute<br />
sessions. All educational sessions<br />
will be submitted for American Institute<br />
of Architects Continuing Education Systems<br />
(AIA/<strong>CE</strong>S) learning units and Professional<br />
Development Hours (PDH).<br />
On Jan. 21 and 22, the two-day Occupational<br />
Safety and Health Administration<br />
(OSHA) 10-hour Construction<br />
Safety for Concrete Construction<br />
course will take place. This safety course<br />
satisfi es OSHA’s construction safety<br />
training requirements. Upon successful<br />
completion of the course, participants<br />
will receive an OSHA 10-hour<br />
safety training completion card.<br />
The popular Women in Concrete<br />
Luncheon and Forum is a go for 2008.<br />
Serving as a great networking opportunity<br />
for women in construction, the<br />
event has sold out the past two years.<br />
A total of four sessions will address issues<br />
of concern for women in the construction<br />
industry.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 37
Takeuchi<br />
The TB138FR mini excavator features a<br />
patented side-to-side offset boom system<br />
combined with zero tail swing, which allows<br />
the TB138FR to swivel 360 degrees, only<br />
inches beyond the excavator’s track width. A<br />
low center of gravity offers the stability and<br />
craning capacities of conventional excavators<br />
and the added functionality of working in<br />
exceptionally confi ned areas.<br />
The TB138FR is available with an open<br />
canopy or fully enclosed cab. Cabin units<br />
come equipped with heater, A/C, defroster,<br />
wiper and retractable front window with a<br />
removable lower section. Operator comfort,<br />
performance, stability and durability are<br />
incorporated into each machine design to<br />
bring you an unmatched experience. RS#50<br />
Ditch Witch<br />
The Ditch Witch organization introduces a new<br />
family of trenchers. The new Zahn Series consists<br />
of three power units and a set of compatible front<br />
ends. One of these machines is the Zahn R300,<br />
which is designed to be more powerful, more<br />
productive and faster than any trencher in the<br />
30-hp class. The Zahn R300 power unit includes<br />
a Kohler gas engine, operator’s console and<br />
articulation joint that enables the front end to<br />
perform like a dedicated unit. The two-wheel drive<br />
R300 powers two types of front-end trenchers,<br />
while its four-wheel drive InterChange counterpart<br />
accepts up to seven types of front ends: trencher,<br />
plow, dumper, tiller, backhoe, stump grinder and<br />
a tool carrier that can drive more than 40 quickchange<br />
attachments. RS#51<br />
JLG’s G5-18A Super <strong>Compact</strong> Telehandler<br />
The Newest Addition to JLG Allows Operators to Lift High in Tight Jobsite Conditions<br />
JLG Industries Inc. announces the introduction of the G5-18A super<br />
compact telehandler for the construction, landscape and agricultural<br />
markets. The G5-18A super compact telehandler combines operator<br />
comfort and machine maneuverability with lift capacity and reach<br />
to create a versatile and powerful compact telehandler. The G5-18A<br />
boasts a 5,500-lb maximum lifting capacity and 1,850-lb capacity at<br />
the fully extended reach of 11 ft.<br />
The machine comes standard with three operator-selectable<br />
steering modes including four-wheel circle, four-wheel crab and twowheel<br />
steering. The 126-in. turning radius makes it a top choice for<br />
confi ned or congested work areas.<br />
Landscapers will fi nd this compact model ideal for: transporting<br />
pallets of sod, stone and brick; for loading and unloading mulch; for<br />
transporting large nursery stock; and for a multitude of other tasks.<br />
The G5-18A’s 18-ft maximum boom height and over 10 ft of reach allows<br />
the operator to access hard to reach areas such as over retaining<br />
walls and deep into enclosed trucks and fl atbeds. RS#52<br />
38 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Caterpillar<br />
The new Caterpillar B2 Series of skid steer loaders<br />
and multi terrain loaders feature an improved operator<br />
station, an advanced hydraulic system and a wide range<br />
of standard features and options designed to meet a<br />
variety of production and comfort requirements in<br />
compact machines.<br />
Six skid steer loaders, the 216B2, 226B2, 232B2, 242B2,<br />
236B2 and 252B2, and two new multi terrain loaders,<br />
the 247B2 and 257B2, form the new B2 Series line of<br />
machines. The quality and performance improvements<br />
in the eight machines are highlighted by the use of the<br />
Power Edge Trade dress.<br />
All B2 Series machines have ergonomic operator<br />
stations that feature easy-to-use, pilot-operated joystick<br />
controls for reduced operator fatigue and increased<br />
productivity. High-performance power trains provide<br />
high engine horsepower and torque, allowing partthrottle<br />
operation for lower sound levels and fuel<br />
consumption. RS#53<br />
Terex<br />
The Terex PB16 and PB21 hydraulic power<br />
buggies feature simultaneous, variable-hydraulic<br />
dump and hydrostatic drive capability to allow for<br />
feathering of loads in forward and reverse. The two<br />
models available have a load capacity of 16 and 21<br />
cu ft. The power to the unit is supplied through<br />
a heavy-duty hydraulic pump and two effi ciency<br />
driver motors for high speeds, up to 7.25 mph at<br />
4,000 rpm and more reliable, hydraulically-controlled<br />
braking, with a mechanical parking brake.<br />
The PB16 can carry a maximum load of 2,500 lbs<br />
and has a 3.5-in. discharge height. It is designed<br />
with a 13-hp Honda engine and has a 1,260-lb operating<br />
weight. The PB21 carries a maximum load<br />
of 3,200 lbs and has a 4.75-in. discharge height.<br />
This unit comes with an 18-hp Briggs and Stratton<br />
engine and has a 1,480-lb operating weight. RS#55<br />
John Deere<br />
Two new additions to the John Deere skid steer<br />
family — the 313 and 315 — feature the same unifi ed<br />
design as the rest of the line and continue the 300<br />
Series advantages of superior stability, visibility and<br />
serviceability.<br />
These two models are compact and maneuverable,<br />
yet powerful with rated operating capacities of<br />
1,300 and 1,500 lbs. They feature industry leading<br />
45-hp engines that are certifi ed to EPA Interim Tier<br />
4 emissions levels, as well as electronic controls for<br />
superior idle stability, cold start performance and<br />
transient response.<br />
Features like 10- by 16.5-in. tires for traction<br />
and fl otation, heavy-duty drive chains that never<br />
need adjusting and best-in-class visibility provides<br />
outstanding safety while operating in tight spaces.<br />
RS#54<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 39
Ingersoll Rand<br />
Ingersoll Rand<br />
Ingersoll Rand features the BXR-300E reversible, vibratory<br />
plate compactor, weighing 716 lbs and designed for compaction<br />
of granular soils, mixed soils and well-graded aggregates.<br />
Key features of the BXR-300E include a high-position handle<br />
to increase maneuverability, sealed exciter bearings to reduce<br />
maintenance and shock mounts to isolate vibration from the<br />
engine and guide handle.<br />
This model is powered by an air-cooled, 6.7-hp Yanmar diesel<br />
engine and an electric start to provide years of dependable<br />
operation. An engine protection cage prevents damage to the<br />
unit during use and transport.<br />
With a patent-pending vibration system, this model generates<br />
smooth, reversible movement to ensure productivity. The reversing<br />
feature changes the unit’s travel direction and allows the operator<br />
to enter and exit a work area along the same path. RS#56<br />
Genie<br />
Genie has redesigned its GTH-1048 and<br />
GTH-1056 rough terrain telehandlers to easily<br />
maneuver in tight spaces without compromising<br />
reach and lift capacity. Whether they are<br />
needed to lift or set materials around a worksite,<br />
both are ideal machines for moving heavy<br />
loads, like steel and bricks, with a maximum<br />
lift capacity up to 10,000 lbs. The GTH-1048<br />
has 31 ft of outreach and is capable of lifting<br />
6,000 lbs to 48 ft and the GTH-1056 features<br />
an outreach of 40 ft and lifts 4,000 lbs to 56<br />
ft. With an outside turning radius of just under<br />
14 ft and three different steering modes — crab,<br />
coordinated and front wheel — the GTH-1048<br />
and GTH-1056 come standard with a multitude<br />
of features that allow easy maneuverability<br />
around tight jobsites. Both offer the choice of<br />
a turbocharged, four-cylinder Perkins or John<br />
Deere diesel engine and both feature standard<br />
four-wheel drive. RS#58<br />
FFC<br />
The concrete claw from FFC is available with a<br />
24-in. working width. It’s the perfect attachment<br />
for removing concrete on sidewalks, driveways or<br />
any construction site. It features high-strength cast<br />
replacement points and end plates and tooth shanks<br />
made with high-strength T1 steel. It also offers a 1-<br />
by 8-in. wear resistant pacal steel tapered cutting<br />
edge and name brand replaceable points with 1<br />
1/2-in. wide shanks. Rubberized fl ex pins securely<br />
fasten replaceable points. The Claw’s teeth slide<br />
under the concrete to lift and load. It provides easy<br />
transportation and disposal of heavy concrete slabs<br />
and allows for a cleaner, quicker and more effi cient<br />
method of concrete removal. It also comes with a<br />
standard one-year warranty on structure. RS#57<br />
40 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Bobcat<br />
Bobcat expands its line of hydraulic breaker attachments with the<br />
introduction of the HB280 and HB2380. The HB280 is a smaller version of<br />
current Bobcat hydraulic breakers and the HB2380 is a larger model that<br />
brings the breaker line into the 1,000 ft-lbs impact energy class.<br />
The HB2380 is approved for use on Bobcat large-frame loaders and the<br />
442 ZTS compact excavator. With a hydraulic fl ow range of 19.8 to 33 gpm,<br />
the HB2380 provides 600 to 950 blows per minute and has a CIMA rating<br />
of 700 ft-lbs. A nail point is standard on the HB2380. Other available tools<br />
include blunt tools, chisels and moil points.<br />
Like the other Bobcat hydraulic breaker models, which are intended for<br />
concrete and general demolition work, the HB280 and HB2380 have an<br />
internal design with few moving parts to reduce overall service time. RS#59<br />
Bradco<br />
The Bradco planer is a culmination of innovation and<br />
end-user requests made over the past few years to meet the<br />
demanding requirements of current contract asphalt and<br />
concrete milling. It weighs more than other competitive<br />
units and that prevents operator and loader arm fatigue.<br />
It has independent self-leveling depth adjusting skids<br />
and wheels that prevent drifting depth. It also boasts a<br />
piston motor and wheel planetary drive that eliminates<br />
a support bearing for the milling drum and allows side<br />
plate removal to get up close to curbs, gutters and other<br />
objects. In all, this unit meets or exceeds 90 percent of the<br />
municipal bid specs currently written. RS#61<br />
Sweepster<br />
Sweepster’s CS high dump sweeper for TLBs and compact<br />
wheel loaders makes existing equipment more versatile when<br />
the CS turns your loader into an effi cient sweeper. The sweeper<br />
follows ground contours independently of the loader with four<br />
casters and a unique parallel linkage mounting not available on<br />
other loader-mounted sweepers. The 26- and 32-in. diameter<br />
brushes provide maximum sweeping effectiveness for street,<br />
intersection, bridge deck and parking lot cleaning. The clam<br />
shell dump design empties the sweeper hopper into trucks or<br />
containers at the maximum lift height of the loader. RS#60<br />
Circle 17 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 41
Coneqtec/Universal<br />
Coneqtec/Universal is showcasing<br />
its slot cutter SSG Series at this<br />
year’s World of Concrete. Contractors<br />
can use the power of their skid<br />
steer and the Coneqtec/Universal<br />
slot cutter to slice through concrete<br />
to its base level. The operator<br />
can change cut depth using skid<br />
steer bucket controls. High-torque<br />
direct drive motors deliver power<br />
directly to the cutting wheel. It is<br />
available with a 9-in. or the new<br />
12-in. cutting wheel. This product<br />
and other Coneqtec equipment<br />
can be seen at WOC booth<br />
#C6798. RS#62<br />
Allied Construction<br />
Products<br />
Allied Construction Products LLC’s<br />
Hammerhead II Model HB 550 is a totally<br />
self-contained hydraulic concrete slab<br />
buster designed to demolish concrete<br />
fl atwork. The concrete is rubblized at a<br />
45-degree angle from the point of impact.<br />
This concrete fl atwork includes fl oors,<br />
driveways, bridge decks and roadways<br />
up to 12 in. thick. Using only three<br />
moving parts, the Hammerhead II offers<br />
a simple, rugged design that minimizes<br />
maintenance and repair costs.<br />
Hammerhead II can operate either<br />
vertically or horizontally on any concrete<br />
surface thanks to an internal hydraulic<br />
cylinder and a valve system that compresses<br />
a heavy compression spring set. RS#64<br />
Stone Construction <strong>Equipment</strong><br />
Stone Construction <strong>Equipment</strong><br />
Stone Construction <strong>Equipment</strong> Inc. combines<br />
its Champion silo mixers with its new<br />
grout placing system — the Groutzilla placement<br />
system — for an unbeatable material<br />
mixing and placement package. Both the mixer<br />
and placement system have been designed<br />
specifi cally for contractors and dealers to be<br />
more productive, reliable, serviceable and<br />
operator friendly. Together, they can increase<br />
productivity and reduce commercial and<br />
industrial jobsite expenses by minimizing<br />
clean-up and downtime waiting for grout<br />
delivery trucks and mixing only the amount<br />
needed. The silo mixers are ideal for jobs where<br />
mortar, grout, plaster and color mixes are<br />
supplied in pre-blended bulk bags. RS#63<br />
42 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Atlas Copco<br />
Atlas Copco Construction Tools LLC’s<br />
new multi grapples feature large hydraulic<br />
cylinders that provide high closing forces<br />
and short cycle times, making the attachments<br />
ideal for sorting and loading rubble,<br />
as well as demolition of masonry and<br />
wooden structures. The new multi grapple<br />
line includes the MG 1000, MG 800 and<br />
MG 500. At a service weight of 2,039 lbs,<br />
the MG 1000 delivers a maximum closing<br />
force of 4.7 tons. RS#65<br />
Gehl<br />
Gehl Co., a leading manufacturer of<br />
compact equipment for construction and<br />
agriculture applications, is pleased to present<br />
the model RS5-19 telescopic handler.<br />
Designed with a compact frame and tight<br />
turning radius of 11 ft, it can maneuver<br />
in low buildings and confi ned jobsites like<br />
no other machine on the market. The RS5-<br />
19 is a low-profi le machine with an overall<br />
height of 6 ft, 4 in. making operating<br />
in buildings, under parking garages and in<br />
confi ned areas easy. The boom reaches to<br />
a height of 19 ft, 1 in. RS#66<br />
Danuser<br />
The Danuser Industrial Group auger bucket mixes, transports and dispenses<br />
concrete, sand, washed gravel, asphalt, wildlife feed, agricultural grains, etc. It<br />
has a 1/2-yd capacity for 22 bags (80 lbs each) of premix concrete. A 3/4-yd capacity<br />
is available<br />
with an optional<br />
hopper extension.<br />
The auger<br />
bucket provides<br />
accurate and controlled<br />
discharge<br />
— a half yd in 50<br />
seconds. A quickattach<br />
frame is<br />
located on both<br />
sides to allow<br />
right- or left-hand<br />
discharge. The attachment<br />
allows<br />
for excellent operator<br />
visibility.<br />
Two multi-linked<br />
chutes, 24 in. and<br />
36 in. long, and a<br />
7-in. hose kit are<br />
included with the<br />
bucket. RS#67<br />
Circle 10 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 43
Products<br />
Komatsu Ltd. was fi rst established in 1921, manufacturing<br />
mining equipment in Komatsu City, Japan. In the late 1980s,<br />
Komatsu introduced its fi rst compact excavators to the United<br />
States construction market. Today, Komatsu is marketing its fourth<br />
generation of nine compact hydraulic excavators in the United<br />
States — the PC09-1, PC18MR-2, PC20MR-2, PC27MR-2, PC35MR-2,<br />
PC40 MR-2 and PC50MR-2 models, all of which are manufactured in<br />
Kawagoe, Japan, and the PC78MR-6 and PC78US-6 are manufactured<br />
in Komatsu City. All Komatsu compact hydraulic excavators are<br />
minimum swing radius by design, allowing them to work in areas<br />
where space is limited such as urban areas, streets and homes.<br />
A retractable undercarriage is available on the PC09-1 and<br />
PC18MR-2. The PC09-1 has an undercarriage that will expand from<br />
2 ft, 4 in. to 2 ft, 10 in., allowing it to fi t through a standard 36-in.<br />
doorway. The PC18MR-2 will expand from 3 ft, 3 in. to 4 ft, 3 in. and<br />
both machines have retractable end bits on the dozer blade to<br />
match the blade width to the undercarriage width.<br />
Two backfi ll blade options are available on the PC20MR-2,<br />
PC27MR-2, PC40MR-2, PC78MR-6 and PC78US-6, and the PC35MR-2<br />
and PC50MR-2 have three backfi ll blade options, including the<br />
power angle blade, which can angle 25 degrees left or right.<br />
Although all of the Komatsu compact hydraulic excavators have<br />
two travel speeds, the MR-2 series comes equipped with a load<br />
sensing two speed travel. When high speed is engaged, the machine<br />
will automatically shift from high speed travel to low speed travel<br />
when under heavy travel load. Once the machine overcomes the<br />
heavy travel load, it automatically shifts back to high speed travel.<br />
Only the PC09-1 uses a tandem gear pump, while the PC18MR-2 to<br />
the PC78 series machines utilize a combination of variable capacity<br />
piston pumps and gear pumps.<br />
44 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
<strong>Compact</strong> Excavator Specifi cations<br />
The cabs on all Komatsu excavators feature an upper rail sliding<br />
door, sliding front glass and removable bottom glass that can be<br />
stowed away. All cabs allow for easy entry and exceptional visibility.<br />
Cabs are an available option on models ranging from the PC20MR-2<br />
to the PC50MR-2. Air conditioning can be added to the PC27MR-2 to<br />
the PC50MR-2 excavators. Cab and air conditioning come standard<br />
on both the PC78MR-6 and PC78US-6.<br />
Komatsu utilizes environmentally-friendly, Tier II compliant<br />
engines in all of its compact hydraulic excavators. They range in<br />
size from the two-cylinder, 8.7-hp engine used in the PC09 to the<br />
four-cylinder, 54-hp engine used in the PC78MR-6 and PC78US-6.<br />
Komatsu’s engines are highly fuel effi cient and operate at low<br />
decibel levels, say company offi cials.<br />
What’s Unique and Interesting?<br />
The Komatsu hydraulic system is unique in that many of the<br />
hydraulic components are designed and manufactured at the<br />
Komatsu hydraulics factory. This translates to a hydraulic system<br />
that is properly matched to a specifi c excavator for optimum<br />
performance. Komatsu also utilizes its unique HydrauMind hydraulic<br />
system from the PC18MR-2 to the PC78MR-6 and PC78US-6. This is<br />
technology shared with Komatsu’s larger hydraulic excavators.<br />
The HydrauMind hydraulic system is a closed load sensing system<br />
or CLSS. When two or more hydraulic functions are operated<br />
simultaneously, the CLSS ensures that each function works according<br />
to its control input regardless of the load. This gives the operator<br />
precise control, greater responsiveness, reduces operator fatigue<br />
and enhances the overall effi ciency of the hydraulic system.<br />
Komatsu also off ers road liner track shoes on the PC27MR-2,<br />
PC35MR-2, PC40MR-2, PC50MR-2, PC78MR-6 and PC78US-6 models.<br />
The road liner shoes work as an alternative to rubber shoes and<br />
allow the operator to travel over asphalt and concrete. With superior<br />
durability over rubber shoes, the road liner shoes will not de-track<br />
and individual pads can be replaced if necessary.<br />
Insights and Advice<br />
“The versatility of the compact hydraulic excavator is making<br />
them the machine of choice for contractors in many diff erent<br />
types of work,” says David Caldwell, product manager for compact<br />
hydraulic excavators. “A contractor should purchase as large a<br />
machine as possible with consideration given to budget, application<br />
and transportation. It is also important to consider operator comfort,<br />
reliability and resale value. Access to a distributor network that will<br />
provide professional and courteous sales, parts and service to the<br />
owner/operator and the fl eet customer is also essential.”<br />
Contact Info<br />
Komatsu Utility Corp.<br />
641w6 SC Hwy 219<br />
Newberry, SC 29108<br />
Ph: (803) 405.6500<br />
Fax: (803) 405.6539<br />
www.komatsuamerica.com<br />
Models Engine Max. Digging Bucket Operating Weight<br />
Horsepower Depth Max. Reach Breakout Force (Ground Pressure)<br />
PC09-1 8.7 hp 4 ft, 11in. 9 ft, 4 in. 2,370 lbs 1,985 lbs (4 psi)<br />
PC18MR-2 15 hp 7 ft, 1 in. 11 ft, 10 in. 3,570 lbs 4,090 lbs (4.7 psi)<br />
PC20MR-2 20.8 hp 7 ft, 9 in. 13 ft, 5 in. 4,235 lbs 5,060 lbs (4 psi)<br />
PC27MR-2 25.5 hp 8 ft, 8 in. 14 ft, 9 in. 4,920 lbs 6,590 lbs (4.3 psi)<br />
PC35MR-2 29.1 hp 10 ft, 5 in. 16 ft, 5 in. 6,720 lbs 8,245 lbs (5 psi)<br />
PC40 MR-2 39.4 hp 11 ft, 6 in. 18 ft, 3 in. 7,630 lbs 10,560 lbs (4 psi)<br />
PC50MR-2 39.4 hp 12 ft, 6 in. 19 ft, 6 in. 8,775 lbs 11,110 lbs (4.1 psi)<br />
PC78US-6 54 hp 13 ft, 5 in. 23 ft, 11 in. 13,780 lbs 15,850 lbs (4.4 psi)<br />
PC78MR-6 54 hp 13 ft, 8 in. 21 ft, 7 in. 13,780 lbs 18,230 lbs (5.4 psi)<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 45
Few applications have a wider range of available horsepower<br />
options than generator sets. These units can run<br />
anywhere from 1 to 10,000 hp and beyond, but the typical<br />
contractor or hobby farmer, for example, is more likely to<br />
use a generator in the 20- to 150-hp range.<br />
Gen sets have always been a fairly simple application<br />
for engines. Some important application requirements<br />
for other equipment — torque, power bulge and fuel<br />
economy — aren’t as critical when working with gen<br />
sets. What’s most important is that the engine is durable,<br />
reliable, cost-effective, quiet and emissions-compliant.<br />
For most gen set users, high-performance characteristics<br />
are a bonus.<br />
“Today’s Tier 3 engines are much more technologically<br />
advanced than their Tier 1 and Tier 2 counterparts,”<br />
says Matt Arnold, product planner at John Deere Power<br />
Systems, which manufactures generator-drive engines<br />
from 36 to 617 hp. “Some Tier 3 engine models have<br />
technology such as cooled exhaust gas recirculation<br />
[EGR] and variable geometry turbochargers [VGT], but<br />
in the cost-driven gen set market, many customers are<br />
looking for emissions-compliant engines that aren’t as<br />
full-featured.”<br />
Because the EPA took a phased approach to emissions<br />
compliance, the Tier 3 deadline for some horsepower<br />
ranges of engines just came into effect in January 2008.<br />
Here is a quick breakdown of when off-highway engines<br />
common to compact equipment users have to meet EPA<br />
regulations. Engines of:<br />
1. 24 hp and below entered Tier 2 in 2005 and skipped Tier<br />
3, going right to Final Tier 4 in 2008.<br />
2. 25 to 99 hp entered Tier 2 in 2004 — in 2008, the lower<br />
end of this range jumped to Interim Tier 4 and the<br />
higher end of this range had to meet Tier 3.<br />
3. 100 to 174 hp entered Tier 2 in 2003 and Tier 3 in<br />
2007.<br />
For low-horsepower Tier 3 engines, mechanical models<br />
are still available. Some manufacturers offer an Interim<br />
Tier 4 engine in 43 hp for prime power applications and 48<br />
hp for standby power applications. These engines feature<br />
mechanical controls, a two-valve cylinder head, a fi xed<br />
geometry turbocharger and a mechanical rotary pump fuel<br />
system.<br />
Tier 3 engines with electronic controls are available<br />
in mid-range horsepower options. These engines feature<br />
either two-valve or four-valve cylinder heads depending on<br />
model, electronic unit pump or high-pressure common-rail<br />
fuel systems, full-authority electronic controls, a multiple<br />
injection strategy and a fi xed geometry turbocharger.<br />
High-technology options are more common in the<br />
higher horsepower engines than in the type of gen sets<br />
contractors and other users of compact equipment are<br />
likely to own. These engines feature a four-valve cylinder<br />
head, full-authority electronic controls, variable geometry<br />
turbochargers and cooled exhaust gas recirculation.<br />
Common gen set applications for contractors include<br />
temporary jobsite power supply for lighting and tool usage.<br />
Standby gen sets are usually stationary units meant to<br />
serve as backup when the power goes out. Having a backup<br />
power supply is much more crucial for some people than<br />
for others. Animal farmers are one example of gen set users<br />
who rely heavily on reliable standby power.<br />
Todd Honkomp is a production supervisor with Pro Pork<br />
Associates, an Iowa hog management farm. They have a<br />
gen set powered by a John Deere 4.5L diesel engine. “We<br />
need the standby generator in case of a power outage,”<br />
Honkomp says. “An hour without ventilation or heat for<br />
our baby pigs and we could have animal losses.”<br />
Pro Pork Associates is not content to let the generator<br />
sit idle waiting for an emergency outage; the local rural<br />
electric cooperative taps into the generator to fi ll peak<br />
demand.<br />
“They have a switch they can throw that starts up the<br />
generator and sends power out onto their lines,” Honkomp<br />
explains. “In return, we get about a 30 percent discount on<br />
our utility bill every month.”<br />
Having a reliable generator is always important, but it<br />
became especially important to Pro Pork Producers when<br />
its utility company began to count on them. If the utility<br />
hits that switch and the generator’s engine doesn’t start,<br />
Pork Pro Associates loses their discount for that month.<br />
“We quickly saw the importance for having that engine<br />
properly maintained,” Honkomp says. “We sure don’t want<br />
to lose that discount. That’s why I worked with Greenway<br />
[the local John Deere dealership] to keep the engine and<br />
generator ready to run.”<br />
Honkomp’s gen set runs about 350 hours a year and has<br />
never broken down. The engine’s reliability is what’s most<br />
important to Honkomp, as is the case with most gen set<br />
customers.<br />
Jennifer Oredson is a technical writer with Two Rivers Marketing,<br />
Des Moines, Iowa.<br />
High-technology options are more common in the higher<br />
horsepower engines than in the type of gen sets contractors and<br />
other users of compact equipment are likely to own. These engines<br />
feature a four-valve cylinder head, full-authority electronic controls,<br />
variable geometry turbochargers and cooled exhaust gas recirculation.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 47
Yanmar Diesel<br />
TNV and MINIMAX Series Diesels from the Japanese <strong>Compact</strong> Engine Innovator<br />
Yanmar introduced its new TNV Series of compact diesel engines in 2003. The lineup includes 10 TNV models stepped from 13.8 to<br />
85.6 gross hp. The Yanmar model 3TNV82A exemplifi es one of its most popular engines. It is rated at 24.7 hp at 2,500 rpm as utilized<br />
in the 6,306-lbs (operating weight) Yanmar Vi027 mini excavator.<br />
The 3TNV82A three-cylinder, liquid-cooled diesel engine represents 21st century engineering and is designed to meet Tier 3<br />
and 4 emission requirements, employing only simple mechanical controls. No electronic controls are needed. Improvements to<br />
the combustion and FIE systems result in cleaner combustion through refi ned air intake design. A newly developed inline fuel<br />
injection pump provides the same level of FIE performance as found in Yanmar’s direct-injection engine models. A load timer<br />
adjusts injection timing in accordance with engine load. A fuel damping valve built into the delivery portion of the fuel pump<br />
stabilizes the pressure remaining after injection and prevents any<br />
secondary injection of fuel.<br />
Yanmar has also just introduced the MINIMAX Series diesel engine<br />
solution for lawn and garden equipment, small agricultural machines,<br />
utility vehicles and compact generators. Model number 3TNM68 is the<br />
fi rst in this series released. This 784-cc, three-cylinder Tier 4 compliant<br />
engine employs Yanmar’s proprietary indirect injection technology to<br />
achieve low fuel consumption and emissions levels. The engine block<br />
for this ultra compact and high-performance power plant employs<br />
Yanmar’s latest structural technology to achieve low vibration, noise<br />
and size.<br />
The MINIMAX incorporates Yanmar’s new proprietary MC type injection<br />
pump to achieve precise fuel delivery, reduced fuel consumption and low<br />
emissions. This engine is already compliant with EPA Tier 4 regulation.<br />
Where Can You Find Them?<br />
Yanmar compact engines power machines such as mini excavators,<br />
wheel loaders, skid steers, track loaders and more. TNV Series compact<br />
diesel engines help power machines from over 175 OEMs alone. Popular<br />
compact construction equipment that utilizes Yanmar diesel engines<br />
includes Volvo, Mustang, Komatsu, Hyundai, Gehl, Daewoo, John Deere<br />
and Takeuchi, as well as Bomag and Mikasa.<br />
Perkins Engines<br />
The 400 Series Is a Driving Force in <strong>Compact</strong> Power Plants<br />
Ranging from 5 to over 2,600 hp, Perkins power plants command<br />
over 5,000 diff erent applications from over 1,000 major equipment<br />
manufacturers. Perkins Engines main compact line of engines is the 400<br />
Series, which continues to be popular with OEMs worldwide.<br />
The 400D Series provides a number of benefi ts to OEMs, including ease<br />
of changeover, greater choice with new model introductions to meet<br />
key power nodes and a whole host of product refi nements to ease OEM<br />
installation and to improve the user’s experience. The three new models<br />
(bringing the total line up to 10) provide OEMs with an even broader<br />
choice of ratings with the launch of the turbo, air-to-air charge cooled<br />
404D-22TA extending the range up to 49 2kW, while the turbocharged<br />
403D-15T and 403D-17 units will off er outputs around the important<br />
30kW node.<br />
Where Can You Find Them?<br />
With demand for compact machinery growing, especially in the<br />
construction market, an increasing number of equipment manufacturers are<br />
adopting the 400 Series as their engine of choice. There are more than 200<br />
diff erent applications in the agriculture, construction and material handling<br />
sectors among others, using the engine to provide power and reliability.<br />
Perkins engines are used to power machines in the construction, industrial,<br />
marine, materials handling, power generation and the Ag industries.<br />
48 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Honda Engines<br />
The World’s Biggest Manufacturer of Outdoor Power <strong>Equipment</strong> Engines<br />
All Honda Power <strong>Equipment</strong> models are designed to be environmentally responsible and technologically advanced and are powered<br />
exclusively with Honda four-stroke engine technology for high fuel effi ciency and low emissions. Honda’s four-stroke technology aims to<br />
reduce operator fatigue related to engine noise and vibration. Honda also designs and produces environmentally advanced four-stroke<br />
engines for use by other original equipment manufacturers. These<br />
models are promoted as quieter, more fuel effi cient and easier to<br />
start than comparable two-stroke engines, say company offi cials.<br />
For example, Honda’s mini four-stoke model, the GX25, is one of the<br />
lightest and most compact engines of its kind in the world, making<br />
it the ideal power source for a variety of handheld power equipment<br />
applications. The company’s latest and greatest compact engine is<br />
the iGX 440 15-hp overhead cam (OHC) general purpose engine.<br />
Featuring an integrated electronic control unit (ECU) that delivers<br />
complete drive-by-wire remote control capability and controls key<br />
aspects of engine operation, the iGX is ideally suited for a wide<br />
range of commercial and residential power equipment applications,<br />
including everything from pressure washers to generators. The iGX<br />
engine was designed around four key platforms: intelligence; ease of<br />
use; lower fuel consumption; and noise reduction.<br />
Where Can You Find Them?<br />
Honda engines produces 37 models with more than 400 variations<br />
that supply reliable power for applications from pressure washers<br />
and hobbyist applications to commercial mowers, lawn tractors and<br />
generators. Karcher, Coleman and Black & Decker are just a few OEMs<br />
that rely on Honda engines.<br />
John Deere Power Systems<br />
Off -Highway Diesel Engines that Balance a <strong>Compact</strong> Size with Heavy-Duty Power<br />
Currently, the John Deere Tier 3 PowerTech M and PowerTech E 4.5L engines are the latest in its less than 99-hp engine lineup. The<br />
PowerTech M 4.5L is turbocharged or air-to-air after cooled and has a power range of 75 to 99 hp. PowerTech M 4.5L engines feature<br />
economy of design, a two-valve cylinder head, a fi xed geometry turbocharger and a mechanical rotary pump fuel system, plus all the<br />
performance of Tier 2.<br />
The PowerTech E 4.5L is turbocharged or air-to-air after cooled and has a power range of 85 to 140 hp. PowerTech E 4.5L engines<br />
feature a two-valve cylinder head and incorporate a high-pressure common-rail fuel system, full-authority electronic controls, a<br />
multiple injection strategy and a fi xed geometry turbocharger, as well<br />
as all the performance of Tier 2 engines and more.<br />
End-user benefi ts for PowerTech E 4 5L engines include such perks as<br />
improved performance over Tier 2 counterparts — up to 30 percent higher<br />
peak torque, more low-speed torque (up to 130 percent of rated speed<br />
torque) and up to a 6 percent power bulge (an increase in power as the<br />
engine goes down in speed to help get through tough spots). These engines<br />
also have transient-response time (the amount of time it takes the<br />
engine to get up to speed) that meets or exceeds Tier 2 counterparts. Fullauthority<br />
electronic controls also enable the engines to off er improved<br />
cold-start performance, precise engine-speed control, torque-curve shaping,<br />
improved fuel economy and more. Electronics increase productivity,<br />
improve fuel economy, lower total installed costs and reduce ownership<br />
costs. Additional benefi ts include their compact size (the same as their<br />
Tier 2 counterparts), reduced noise and a 500-hour oil change.<br />
Where Can You Find Them?<br />
All of the above-mentioned engines fi t in such compact equipment<br />
as compact track loaders, mini excavators, loader backhoes, crawler<br />
dozers, crawler loaders, wheel loaders, skid steers, small tractors, pavers,<br />
trenchers, gen sets, horizontal directional drills, lift trucks, concrete<br />
saws, telehandlers and more, depending on the size of the machine.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 49
Contractors work in mobile offices. Rolling machines,<br />
revolving jobsites and roaming work trucks are where<br />
nomadic construction and landscape professionals spend<br />
most of their days.<br />
Commercial trucks are an especially important workstation<br />
for the migrant business model. Outfitting and then<br />
upfitting your team of rolling workhorses allows your company<br />
and crews to haul supplies, pull equipment and move<br />
employees from job to job with speed, efficiency (and oh<br />
yeah) safety in mind. Chassis cabs (those commercial<br />
trucks that can be equipped with any number of unique<br />
bodies — from dumps to cranes) are typically the ideal<br />
choice for pros on the go.<br />
When it comes to some crews (especially in landscaping),<br />
stake bodies are a popular choice for companies that need<br />
to haul materials, spoils and equipment. While fairly simple<br />
in appearance, stake bodies offer durability and are<br />
versatile enough to grow and change as their master’s needs<br />
change.<br />
A contractor looking to purchase a stake body will likely<br />
run into an array of options to consider, but a few issues<br />
come to the forefront. While it seems simple enough to<br />
throw a fenced-in platform on the back of a chassis cab, the<br />
enlightened buyer will do enough research up front that<br />
the stake body will be a good fit now and a good fit later.<br />
The Latest in Truck News for<br />
The Sizzle<br />
on the Stake<br />
Stake Body Trucks Bring Versatility to the Fleet<br />
Step One: Find a Truck<br />
Unless Joe Buyer has the strength of 10 men, he’s going<br />
to need a truck to carry the stake body, but where to<br />
begin?<br />
“The buyer should start with either the commercial sales<br />
people at the dealer or with the upfitter to determine what<br />
kind of truck they need to carry and the load they need to<br />
carry,” says Chris Borczon, senior chassis engineer with the<br />
Commercial Vehicle Team of Chrysler. “More and more,<br />
we’re seeing trucks that are called on to carry more than<br />
they can handle, so it’s important to have an idea of what<br />
you need to carry before you start looking to buy.”<br />
Once the buyer knows what kind of power and weight<br />
capacities the particular stake body and load requires, he or<br />
she can make a specific decision regarding truck size, class<br />
and load and trailing capacity. While it may be tempting to<br />
get the biggest and best badass truck out there, a Class 3<br />
chassis cab can make a fine stake body.<br />
“The stake body application is perfect for a Class 3 truck,”<br />
says Borczon. “In fact, a Class 3 stake body truck has a better<br />
chance of being a good fit than a Class 3 dump truck.”<br />
Indeed, the weight of the dump rig alone may push it out<br />
of a Class 3’s range.<br />
Nevertheless, if the buyer needs to haul bigger loads<br />
than a Class 3 truck can handle, Class 4 or 5 trucks are<br />
This Dodge Ram 3500 is exquisitely appointed in a smart black stake body. A Class 3 truck, the 3500 is ideally suited to stake body upfitting.<br />
50 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Contractors on the Go By Greg Thompson<br />
nicely suited to life as a stake<br />
body truck. Truck class is determined<br />
by its gross vehicle<br />
weight rating (GVWR). The<br />
classifications are as follows:<br />
Class 3 (GVWR 10,001 lbs to<br />
14,000 lbs), Class 4 (GVWR<br />
14,001 lbs to 16,000 lbs) Class<br />
5 (GVWR 16,001 lbs to 19,500<br />
lbs) and so on up through<br />
Class 9. Needless to say, as class<br />
size increases and more power<br />
is needed to move the truck,<br />
more power is available for<br />
hauling. In the case of<br />
Chrysler’s lineup, the jump<br />
from Class 3 to 4 includes a<br />
pretty nice bump in price to go<br />
with the increased power. But<br />
often higher class trucks are<br />
more powerful than the typical<br />
stake body driver needs, adds<br />
Borczon, and are suited more<br />
for specific applications.<br />
Another factor that impacts<br />
the decision as to class size is<br />
the platform length, the length<br />
at the back end of the truck.<br />
Class 3 trucks typically come<br />
in 60- and 84-in. cab-to-axle<br />
lengths, while Classes 4 and 5<br />
range from 60 to 120 in. A<br />
longer load requires a longer<br />
truck and a longer truck needs<br />
more power, regardless of the<br />
weight of the load. As the<br />
chassis is lengthened, more<br />
power is needed just to drive,<br />
so as mentioned earlier, specific<br />
applications call for larger<br />
sizes. For example, a load of long PVC pipe is fairly light,<br />
so weight-wise a Class 3 truck can handle it, but to keep<br />
the pipe inside the bed, a longer truck is needed, so a<br />
Class 4 or 5 is a better bet. Similarly, spending Class 5<br />
money to haul around a bunch of sawhorses is both<br />
wasteful and impractical.<br />
So what is the difference pricewise? Using Dodge as an<br />
example, the Ram 3500 starts with an MSRP of $22,840,<br />
while the 4500 starts at $34,050 and the 5500 $36,050. As<br />
mentioned above, the bump from the 3500 to the 4500 is<br />
the biggest jump price-wise, primarily due to the upgrade<br />
from a gas engine (5.7-liter HEMI V8) to diesel (6.7-liter<br />
Cummins turbo diesel). While the diesel engine is more<br />
expensive initially, diesel engines are more fuel efficient<br />
and typically have a longer lifespan. In either case, standard<br />
(six-speed) or automatic (five-speed for the V8<br />
engine, six-speed for diesel) transmissions are available.<br />
Chassis cabs are manufactured with PTO options in mind<br />
and are very friendly to upfitters on the back end. Under-<br />
The Cummins Diesel Engine provides the necessary punch to power the big boys. Standard on<br />
Dodge Ram 4500 and 5500 models, the diesel engine is available for the Ram 3500 as an upgrade.<br />
Diesel heads argue that the upgrade will pay for itself over the life of the truck, with better fuel efficiency.<br />
dash wire splicing has been replaced with what is essentially<br />
plug-n-play.<br />
Of course, the cab itself is important to consider. Standard<br />
and quad-cabs are available and can be outfitted with a<br />
seemingly endless array of goodies, from carpeted floorboards<br />
to satellite radio.<br />
Lastly, the whole package can be colored from a nicesized<br />
palette. The majority of the colors offered can be<br />
applied at no additional charge, but even those that are<br />
upcharged won’t run more than a couple hundred bucks.<br />
Step Two: Let the Upfitting Begin<br />
Now that the buyer has chosen a truck, the next step is<br />
to consider the wealth of options available for stake body<br />
upfitting. Among the possibilities to consider are the rack<br />
height, style and material, as well as the floor type and<br />
other options, depending on the outfitter.<br />
Let’s work from the bottom up. Most outfitters offer at<br />
least three different types of flooring: wood, steel or treadplate<br />
steel. Wood is prominent in the market due to its<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 51
lower cost, but it holds up well for most applications and<br />
tends to be lighter than steel floor types. Different wood<br />
types offer varying strengths, but Apitong (from a type of<br />
Philippine tree) is the choice at the high-end of the spectrum.<br />
A moderately dense wood, Apitong offers superior<br />
weather-resistance. In fact, the quality and strength of<br />
Apitong are such that it is sometimes passed off as<br />
Mahogany by furniture makers.<br />
Pricing will vary according to the size of the platform,<br />
but steel typically runs a few hundred dollars more than<br />
wood flooring. Though it lightens the wallet a bit, steel<br />
adds weight to the platform. A steel platform will weigh 10<br />
to 12 percent more than a wood platform of the same size.<br />
Treadplate steel is typically in the neighborhood of 8 to 10<br />
percent heavier than its wood counterpart. Whether<br />
outfitted with smooth or treadplate steel, the paint or<br />
coating is important for the longevity of the platform.<br />
“Powder coating is the way to go,” says Bill Pick, inside<br />
sales manager for Wisconsin-based Monroe Truck <strong>Equipment</strong>.<br />
“We’ve started powder coating with snow plows and it<br />
didn’t take us long to see that it’s the best way to guarantee<br />
longer life for steel.” Rugby Mfg. powder coats their racks<br />
and platforms as well. According to Rugby’s literature, salt<br />
spray tests show that powder coating provides better<br />
corrosion protection than prime paint finish.<br />
But powder coating isn’t the only option out there.<br />
Reading Platform Bodies finishes its platforms with a multistage<br />
prime coat beneath a two-component, high-gloss<br />
black urethane paint. Reading covers the understructure<br />
with a tough oil-based undercoat, which meets all<br />
environmental regulations while offering top-notch<br />
protection.<br />
A new platform option available from Monroe Truck<br />
<strong>Equipment</strong> forgoes coating the flooring altogether. Their<br />
Poly Work-a-Hauler uses a 3/4-in. co-polymer composite<br />
for the flooring with a skid-resistant smooth white finish<br />
that is UV resistant. The full-floating floor secured by<br />
Monroe’s Four-Corner Capture eliminates metal fasteners<br />
and permits thermal expansion/contraction of the floor<br />
material.<br />
Another difference among outfitters is the manner by<br />
which the stakes and racks are held in place. While lining<br />
the stake pockets along the outer portion of the bed is most<br />
common to maximize the available bed area, there are a few<br />
differences in how the stakes are reinforced. For example,<br />
Reading features deep, reinforced stake pockets, which both<br />
keep the stakes in place and allow them to take more force<br />
from the load in the truck. Just as considering the type of<br />
hauling that needs to be done will affect the size and power<br />
of truck needed, the weight of the load will affect how much<br />
reinforcement the stake pocket will need.<br />
Rack height is fairly standard, with most upfitters offering<br />
two or three options. Ohio-based Stahl offers stake rack<br />
sides in 30- and 40-in. heights, while Reading outfits their<br />
stake bodies with 42-in. racks (30 in. on standard-duty<br />
platforms). Monroe Truck <strong>Equipment</strong> racks are typically 40<br />
in., with 42-in. racks available depending on the make of<br />
chassis cab being upfitted.<br />
Monroe Truck <strong>Equipment</strong> offers a new platform option in the Poly Work-a-Hauler. The co-polymer flooring is lighter than wood or steel, but plenty tough.<br />
52 <strong>Compact</strong> <strong>Compact</strong> <strong>Equipment</strong> <strong>Equipment</strong> January 2008 compactequip.com
Racks or sides come in a few different styles. Most often,<br />
slats are fixed horizontally across the stakes, similar to a split<br />
rail fence. Depending on the rack height, two or three slats<br />
are used. Other commonalities include solid or landscape<br />
sides, which are solid “walls” that allow loose loads to be<br />
carried without losing materials through the gaps. Solid<br />
sides are heavier than rack sides, which needs to be<br />
considered with the overall weight of the stake body.<br />
Reading has addressed the weight concern with its Redi-<br />
Racks, that are steel grates — solid enough to hold a loose<br />
load, but considerably lighter than solid sides.<br />
With the floor, stake pockets, stakes and sides spoken for,<br />
the stake body is more or less complete. Or is it? Additional<br />
options are where upfitters really separate from one another.<br />
Many upfitters offer similar types of add-ons, but each tends<br />
to have a unique twist.<br />
Rugby offers conversion kits to allow its stake racks to<br />
swing out. Also, its powder-coated side and rear racks are<br />
available in any combination of 4-, 5- or 6-ft sections, which<br />
greatly increases the versatility for sizing. Stahl can mount a<br />
toolbox under the platform as well as tie-down hooks and<br />
rings. Solid sided bodies have rear swing-out barn doors for<br />
easy access.<br />
Monroe’s rubber-mounted clearance lights and wiring<br />
harness protected by a steel conduit come standard, as do<br />
swing out sides and tie rails. Reading has platform rails that<br />
include a wiring harness for clearance and marker and<br />
identification lights. On landscape sides, they offer rear<br />
swing-out doors as well as a curbside access door. Tailgates<br />
are four-way, double-hinged. Other options include heavyduty,<br />
tie-down rings, bumpers and “possum belly”<br />
compartments. Whatever the buyer might want to add to<br />
his or her stake body truck, the right upfitter can probably<br />
make it happen.<br />
Fair enough. Who is the right upfitter? “As a company,<br />
Chrysler recommends members of the National Truck<br />
<strong>Equipment</strong> Association [NTEA] for upfitting work,” says<br />
Borczon. One reason for this recommendation is that most<br />
members of the NTEA are certified and have a solid working<br />
knowledge of the trucks. Also, since membership in an<br />
organization such as NTEA implies and carries with it<br />
accountability, the buyer (as well as the truck manufacturer)<br />
can be assured that the work will be done properly and to<br />
the highest standards<br />
If the buyer needs to narrow that list further, perhaps an<br />
obvious concern, price should be considered. Pricing should<br />
be consistent throughout the market, in the $3,500 range<br />
for a straightforward stake body. So the buyer should<br />
ultimately gauge the approach of the upfitter.<br />
Pick advises, “If the upfitter doesn’t ask a lot of questions,<br />
I’d be concerned.” The upfitter should be able to help the<br />
buyer at every stage of the decision process, from choosing<br />
a chassis cab to selecting options, by asking the right<br />
questions to determine how the stake body will be used.<br />
“Otherwise,” he adds, “they might just try to sell you<br />
something they have on the lot instead of the right solution<br />
for you.”<br />
Buyers should research as much as possible and order their<br />
truck early enough that it’s ready when they need it. A typical<br />
stake body takes one to two weeks to install. “It depends on the<br />
season, on inventory,” says Pick. “If we had to punch one out<br />
in three days, we could. Best bet is if you want it for the spring,<br />
you better be thinking about it before the snow melts.”<br />
Greg Thompson is contributing editor of <strong>Compact</strong> <strong>Equipment</strong>.<br />
An (In)Famous Stake Body<br />
On November 3, 1949, a Ford dealer near Fenway Park in<br />
Boston reported a green 1949 stake body truck stolen. The subsequent<br />
investigation turned up nothing, but the truck and its<br />
theft would prove important soon enough.<br />
On January 17, 1950, several armed men entered the Brink’s<br />
Building in Boston wearing rubber masks (at least one wore a<br />
Captain Marvel mask). When they left 25 minutes later, they<br />
dragged bags containing $1.2 million in cash and $1.5 million in<br />
checks, money orders and other securities. They disappeared<br />
into the night. The “crime of the century” had gone off without<br />
a hitch.<br />
Faced with hundreds of dead leads, the FBI had a difficult time<br />
finding anything substantial in the Brink’s robbery case. When the<br />
call went out for tips, every convict looking for a deal had a new line<br />
on a wild goose chase to offer. Helpful civilians called in suspicious<br />
activity around the country, but nothing panned out. Indeed, the<br />
robbers had planned the heist for two years prior and had left little<br />
room for error.<br />
Eventually, as more and more statements were collected from<br />
people in the neighborhood where the Brink’s Building was<br />
located, one detail came up again and again. A 1949 green Ford<br />
stake body truck with a canvas top had been parked near the<br />
Prince Street door at the time of the robbery. Figuring that the<br />
number of men involved in the robbery (witnesses in the building<br />
placed the number at five) and the amount of loot they<br />
made off with, authorities figured this had to be the getaway<br />
vehicle.<br />
On March 4, 1950, pieces of an identical truck were found at a<br />
dump in Stoughton, Mass. The truck had been cut up with an<br />
acetylene torch and individual pieces smashed with a sledge<br />
hammer. Still, it was identifiable as a green Ford stake body.<br />
Though the damage was too extensive to retrieve any physical<br />
evidence, the truck’s location proved a valuable break in the<br />
case. In fact, two of the men eventually arrested for the crime<br />
lived in the Stoughton area and the discovery of the truck<br />
attached significant suspicion to them.<br />
The lesson here? While a stake body is ideal for hauling, it’s<br />
best to make sure what you’re hauling is legal. These hardy<br />
trucks prove too darn durable to make disappear when the<br />
criminal activity is done.<br />
It’s not a ‘49, but this photo of a 1948 F-Series truck demonstrates<br />
how the Brink’s robbers took avantage of the crew-<br />
hauling ability that the ‘49 stake body offered.<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 53
Circle 11 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 55<br />
<strong>CE</strong> <strong>EQUIPMENT</strong> <strong>CONNECTION</strong>
<strong>CE</strong> <strong>EQUIPMENT</strong> <strong>CONNECTION</strong><br />
Circle 12 on reader service card<br />
56 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Circle 13 on reader service card<br />
Circle 14 on reader service card<br />
Circle 15 on reader service card<br />
compactequip.com January 2008 <strong>Compact</strong> <strong>Equipment</strong> 57<br />
<strong>CE</strong> <strong>EQUIPMENT</strong> <strong>CONNECTION</strong>
<strong>CE</strong> E-Biz<br />
Hobart Brothers Keeps<br />
You Safe and Informed<br />
Hobart Brothers Co. of Troy, Ohio, a leading manufacturer<br />
of welding fi ller metals marketed under the brand names<br />
Hobart, Tri-Mark, McKay and Corex, recently added a Health<br />
and Safety section to its Web site. With the addition, Hobart<br />
Brothers offers a quick, easy way to stay current on health and<br />
safety issues related to the welding industry and fi ller metal<br />
usage. An opt-in e-mail notifi cation system alerts subscribers<br />
when updates have been posted to the Health and Safety<br />
section of the company’s Web site, www.Hobartbrothers.com.<br />
Updates include the availability of new product Material<br />
Safety Data Sheets (MSDS), recent safety bulletins from<br />
OSHA and Hobart Brothers and new safety guides provided<br />
by the American Welding Society (AWS). Other pertinent<br />
safety information will be posted as it becomes available.<br />
“These notifi cations will allow us to get important safety<br />
information to our customers almost instantaneously,”<br />
says Kris Buck, industrial hygiene/safety manager, Hobart<br />
Brothers. “They will not have to wait for updates or search<br />
for them. That makes everyone safer.”<br />
To receive notice of these updates, simply visit<br />
Hobartbrothers.com/safetyemail, enter your name and e-mail<br />
address. You will automatically receive an e-mail when<br />
Hobart Brothers has added a new resource to its Web site.<br />
<strong>CE</strong> Advertisers Index<br />
Company ...................................................................................................Page ........................ RS<br />
Advanced Metalworking Co. (Lift-A-Load) ...................................... 57 ............................ 15<br />
Arnco............................................................................................................. 41 ............................ 17<br />
Bobcat ............................................................................................................5 .............................. 3<br />
Caterpillar ...........................................................................................Back Cover .................... 4<br />
<strong>CE</strong> Attachments ........................................................................................ 56 ............................ 12<br />
Danuser ........................................................................................................ 57 ............................ 13<br />
Ditch Witch ...................................................................................................3 .............................. 2<br />
DRB America .............................................................................................. 27 ............................. 8<br />
Web Sightings<br />
New Site Makes Finding <strong>Equipment</strong> Easier<br />
A new Ingersoll Rand Web site went live recently. The userfriendly<br />
site off ers links to product information on all that IR<br />
off ers, from compressors<br />
and light<br />
compaction equipment<br />
to generators,<br />
lighting and more.<br />
Visitors can navigate<br />
from category to<br />
category and back<br />
to the homepage no<br />
matter where they<br />
are on the site. So,<br />
they don’t need to leave a trail of virtual bread crumbs to fi nd<br />
their way back out of the construction tools listing before checking<br />
out truck-mounted equipment. Check it out next time you’re<br />
surfi ng for equipment.<br />
www.irutilityequipment.com<br />
Get Kids Started Early with Tonka<br />
Maybe you shouldn’t take your tike to the jobsite to let<br />
them drive your loader, and your die-cast mini excavator replica<br />
looks too cool on<br />
your mantle to hand<br />
over to the little one.<br />
How can you scratch<br />
your child’s construction<br />
equipment itch?<br />
Visit Tonka’s Web site<br />
for printable coloring<br />
pages, matching<br />
games and a few video<br />
games. Heck, the<br />
games even encourage good habits by requiring yard or room<br />
cleanup with a Tonka dump truck.<br />
www.hasbro.com/tonka<br />
Company ...................................................................................................Page ........................ RS<br />
Grouser Products ........................................................................................9 .............................. 5<br />
JLG Industries ...............................................................................................2 .............................. 1<br />
Loegering Manufacturing ..................................................................... 31 ............................. 9<br />
Lowe Manufacturing ............................................................................... 59 ............................. 6<br />
McLaren Industries .................................................................................. 55 ............................ 11<br />
Ramrod/Leon’s Manufacturing............................................................ 57 ............................ 14<br />
Soucy-Group .............................................................................................. 43 ............................ 10<br />
Yanmar Industrial Engines .................................................................... 23 ............................. 7<br />
58 <strong>Compact</strong> <strong>Equipment</strong> January 2008 compactequip.com
Circle 6 on reader service card
Circle 4 on reader service card